CN202521629U - Natural gas three-level pressure regulating device of shuttle kiln - Google Patents

Natural gas three-level pressure regulating device of shuttle kiln Download PDF

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CN202521629U
CN202521629U CN2012201917090U CN201220191709U CN202521629U CN 202521629 U CN202521629 U CN 202521629U CN 2012201917090 U CN2012201917090 U CN 2012201917090U CN 201220191709 U CN201220191709 U CN 201220191709U CN 202521629 U CN202521629 U CN 202521629U
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valve
stage
fixedly installed
connecting device
pipeline
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万震
周伟
朱文
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HUAMEI SANITARYWARE CO Ltd
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HUAMEI SANITARYWARE CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract

本实用新型涉及梭式窑技术领域,是一种梭式窑天然气三级调压装置,其包括进气管、燃气过滤器、机械式安全切断阀、三级稳压阀、三级电磁切断阀、电磁切断阀、连接装置和高敏检测仪;进气管通过法兰球阀、连接装置而与燃气过滤器固定安装在一起,燃气过滤器通过连接装置与机械式安全切断阀固定安装在一起,机械式安全切断阀通过连接装置和连接法兰与三级稳压阀固定安装在一起。本实用新型结构合理,使用方便,通过对燃气工作压力进行三级调节控制,实现对窑炉温度、压力及气氛的优化控制,提高燃气燃烧效率和减少工人操作经验之间的差异,大大提高烧成产品质量和稳定性。同时也减少操作培训管理费用,减少燃烧不良造成空气污染,利于保护环境。

Figure 201220191709

The utility model relates to the technical field of a shuttle kiln, and is a three-stage pressure regulating device for natural gas in a shuttle kiln, which includes an intake pipe, a gas filter, a mechanical safety cut-off valve, a three-stage pressure stabilizing valve, a three-stage electromagnetic cut-off valve, Electromagnetic cut-off valve, connection device and high-sensitivity detector; the air inlet pipe is fixedly installed with the gas filter through the flange ball valve and the connection device, and the gas filter is fixedly installed with the mechanical safety cut-off valve through the connection device, and the mechanical safety The cut-off valve is fixedly installed with the three-stage pressure stabilizing valve through the connecting device and the connecting flange. The utility model has a reasonable structure and is convenient to use. Through the three-stage adjustment and control of the working pressure of the gas, the optimal control of the temperature, pressure and atmosphere of the kiln is realized, the gas combustion efficiency is improved and the difference between the workers' operating experience is reduced, and the combustion efficiency is greatly improved. Product quality and stability. At the same time, it also reduces operation training management costs, reduces air pollution caused by poor combustion, and is conducive to protecting the environment.

Figure 201220191709

Description

梭式窑天然气三级调压装置Shuttle kiln natural gas three-stage pressure regulating device

技术领域 technical field

本实用新型涉及梭室窑技术领域,是一种梭式窑天然气三级调压装置。  The utility model relates to the technical field of a shuttle kiln, and is a three-stage pressure regulating device for natural gas in a shuttle kiln. the

背景技术 Background technique

梭室窑是洁具生产过程中的一个关键而复杂的热工设备。同时,陶瓷的烧成过程也是一个复杂的物理、化学变化过程,在工艺上分为预热、氧化、弱还原和成瓷四个阶段。因此,陶瓷烧成过程中不仅要对温度、窑压进行有效控制,还要对气氛进行控制。在国内,天然气管道一般都与市政管网连接,存在用气的峰平谷时段,因而燃气压力波动较大。而目前梭室窑供气系统一般都设置了调压稳压站功能,但没有对压力进行分级控制,相对流量也没有监测,因此窑炉运行经常由于操作不当、燃气压力波动等原因,造成能耗高、燃烧效率波动大等影响;同时,产品质量依赖于操作人员的观察和个人经验等。  Shuttle chamber kiln is a key and complex thermal equipment in the production process of sanitary ware. At the same time, the firing process of ceramics is also a complex physical and chemical change process, which is divided into four stages: preheating, oxidation, weak reduction and porcelain formation. Therefore, in the firing process of ceramics, not only the temperature and kiln pressure must be effectively controlled, but also the atmosphere must be controlled. In China, natural gas pipelines are generally connected to the municipal pipeline network, and there are peak and valley periods of gas consumption, so the gas pressure fluctuates greatly. At present, the gas supply system of the shuttle kiln is generally equipped with the function of a pressure regulating and stabilizing station, but the pressure is not controlled in stages, and the relative flow is not monitored. Therefore, the operation of the kiln is often caused by improper operation and gas pressure fluctuations. High energy consumption, large fluctuations in combustion efficiency, etc.; at the same time, product quality depends on the operator's observation and personal experience. the

发明内容 Contents of the invention

本实用新型提供了一种梭式窑天然气三级调压装置,克服了上述现有技术之不足,其能解决现有梭室窑供气系统没有对压力进行分级控制,相对流量也没有监测的问题。  The utility model provides a three-stage pressure regulating device for natural gas in a shuttle kiln, which overcomes the above-mentioned deficiencies in the prior art, and can solve the problem that the existing shuttle kiln gas supply system does not carry out hierarchical control of the pressure and does not monitor the relative flow rate. question. the

本实用新型的技术方案是这样来实现的:一种梭式窑天然气三级调压装置,包括进气管、燃气过滤器、机械式安全切断阀、三级稳压阀、三级电磁切断阀、电磁切断阀、连接装置、高敏检测仪和控制主机;进气管经过法兰球阀、连接装置而与燃气过滤器固定安装在一起,燃气过滤器通过连接装置与机械式安全切断阀固定安装在一起,机械式安全切断阀通过连接装置和连接法兰与三级稳压阀固定安装在一起,三级稳压阀通过连接装置与三级电磁切断阀固定安装在一起,三级电磁切断阀通过连接装置与电磁切断阀固定安装在一起;在电磁切断阀的后端固定有连接装置,在电磁切断阀后端的连接装置上依序固定安装有工作压力表、检漏传感器、智能流量计和法兰球阀;位于机械式安全切断阀和三级稳压阀之间的连接装置与位于三级电磁切断阀和电磁切断阀之间的连接装置之间并联有第一管路和第二管路,在第一管路上固定安装有二级调压阀和二级电磁切断阀,在第二管路上固定安装有一级调压阀和一级电磁切断阀;位于三级稳压阀和三级电磁切断阀之间的连接装置与位于电磁切断阀后端的连接装置之间并联有第三管路和第四管路,在第三管路上固定安装有检漏电磁阀、检漏调压阀和限流孔板,在第四管路上固定安装有溢流球阀、安全溢流阀、放散电磁阀和放散球阀,检漏仪的信号输出端和检漏电磁阀的信号输入端通过导线电连接在一起,检漏仪的信号输出端和检漏传感器的信号输入端通过导线电连接在一起,检漏仪的信号输出端和放散电磁阀的信号输入端通过导线电连接在一起,检漏仪的信号输入端和控制主机的信号输出端通过导线电连接在一起。  The technical scheme of the utility model is realized in the following way: a three-stage pressure regulating device for natural gas in a shuttle kiln, including an air inlet pipe, a gas filter, a mechanical safety cut-off valve, a three-stage pressure stabilizing valve, a three-stage electromagnetic cut-off valve, Electromagnetic cut-off valve, connection device, high-sensitivity detector and control host; the air inlet pipe is fixedly installed with the gas filter through the flange ball valve and the connection device, and the gas filter is fixedly installed with the mechanical safety cut-off valve through the connection device. The mechanical safety shut-off valve is fixedly installed with the three-stage pressure stabilizing valve through the connecting device and the connecting flange. The three-stage pressure stabilizing valve is fixedly installed with the three-stage electromagnetic shut-off valve through the connecting device. It is fixedly installed with the electromagnetic shut-off valve; a connecting device is fixed at the rear end of the electromagnetic shut-off valve, and a working pressure gauge, a leak detection sensor, an intelligent flow meter and a flanged ball valve are fixedly installed in sequence on the connecting device at the rear end of the electromagnetic shut-off valve ; A first pipeline and a second pipeline are connected in parallel between the connection device between the mechanical safety cut-off valve and the three-stage pressure stabilizing valve and the connection device between the three-stage electromagnetic cut-off valve and the electromagnetic cut-off valve. A secondary pressure regulating valve and a secondary electromagnetic shut-off valve are fixedly installed on the first pipeline, and a primary pressure regulating valve and a first-stage electromagnetic shut-off valve are fixedly installed on the second pipeline; A third pipeline and a fourth pipeline are connected in parallel between the connection device between the two and the connection device at the rear end of the electromagnetic shut-off valve, and a leak detection solenoid valve, a leak detection pressure regulating valve and a flow limiting orifice are fixedly installed on the third pipeline , the fourth pipeline is fixedly installed with an overflow ball valve, a safety overflow valve, a relief solenoid valve and a relief ball valve. The signal output end of the leak detector and the signal input end of the leak detection solenoid valve are electrically connected together through wires, and the leak detection The signal output terminal of the instrument and the signal input terminal of the leak detection sensor are electrically connected together through a wire, the signal output terminal of the leak detector and the signal input terminal of the release solenoid valve are electrically connected together through a wire, and the signal input terminal of the leak detector and The signal output ends of the control host are electrically connected together through wires. the

以上连接装置为法兰管。  The above connecting device is a flange pipe. the

以上进气管上固定安装有进气压力表,机械式安全切断阀与三级稳压阀之间的连接装置上固定安装有进气压力表。  An intake pressure gauge is fixedly installed on the above intake pipe, and an intake pressure gauge is fixedly installed on the connecting device between the mechanical safety cut-off valve and the three-stage pressure stabilizing valve. the

以上三级稳压阀和三级电磁切断阀之间的连接装置上固定安装有高压开关和低压开关。  A high pressure switch and a low pressure switch are fixedly installed on the connecting device between the above three-stage pressure stabilizing valve and the three-stage electromagnetic shut-off valve. the

以上机械式安全切断阀和三级稳压阀之间的连接装置与第一管路之间固定安装有阀门。  A valve is fixedly installed between the connecting device between the above mechanical safety cut-off valve and the three-stage pressure stabilizing valve and the first pipeline. the

本实用新型结构合理,使用方便,通过对燃气工作压力进行三级调节控制,实现对窑炉温度、压力及气氛的优化控制,提高燃气燃烧效率和减少工人操作经验之间的差异,大大提高烧成产品质量和稳定性。同时,也减少了操作培训管理费用,减少燃烧不良造成空气污染,利于保护环境。  The utility model has a reasonable structure and is convenient to use. Through the three-stage adjustment and control of the working pressure of the gas, the optimal control of the temperature, pressure and atmosphere of the kiln is realized, the gas combustion efficiency is improved and the difference between the workers' operating experience is reduced, and the combustion efficiency is greatly improved. Product quality and stability. At the same time, it also reduces operating training management costs, reduces air pollution caused by poor combustion, and is conducive to protecting the environment. the

附图说明 Description of drawings

图1为本实用新型的工艺流程结构图。  Fig. 1 is the technological process structural diagram of the present utility model. the

图中的编码分别为:1为进气压力表,2为法兰球阀,3为燃气过滤器,4为机械式安全切断阀,5为三级稳压阀,6为溢流球阀,7为安全溢流阀,8为电磁切断阀,9为高敏检漏仪,10为检漏传感器,11为放散电磁阀,12为放散球阀,13为检漏调压阀,14为检漏电磁阀,15为限流孔板,16为高压开关,17为低压开关,18为工作压力表,19为智能流量计,20为二级调压阀,21为二级电磁切断阀,22为一级调压阀,23为一级电磁切断阀,24为三级电磁切断阀,25为进气管,26为第一管路,27为第二管路,28为第三管路,29为第四管路,30为法兰管,31为阀门。  The codes in the figure are: 1 is the intake pressure gauge, 2 is the flange ball valve, 3 is the gas filter, 4 is the mechanical safety cut-off valve, 5 is the three-stage pressure stabilizing valve, 6 is the overflow ball valve, 7 is the Safety overflow valve, 8 is an electromagnetic shut-off valve, 9 is a high-sensitivity leak detector, 10 is a leak detection sensor, 11 is a release solenoid valve, 12 is a release ball valve, 13 is a leak detection pressure regulating valve, 14 is a leak detection solenoid valve, 15 is a flow limiting orifice, 16 is a high pressure switch, 17 is a low pressure switch, 18 is a working pressure gauge, 19 is an intelligent flow meter, 20 is a secondary pressure regulating valve, 21 is a secondary electromagnetic cut-off valve, 22 is a primary regulator pressure valve, 23 is a first-stage electromagnetic shut-off valve, 24 is a third-stage electromagnetic shut-off valve, 25 is an intake pipe, 26 is a first pipeline, 27 is a second pipeline, 28 is a third pipeline, and 29 is a fourth pipeline Road, 30 is a flange pipe, and 31 is a valve. the

具体实施方式 Detailed ways

如图1所示,本实用新型所述的梭式窑天然气三级调压装置,包括进气管25、燃气过滤器3、机械式安全切断阀4、三级稳压阀5、三级电磁切断阀24、电磁切断阀8、连接装置、高敏检测仪9和控制主机;进气管25经过法兰球阀2、连接装置而与燃气过滤器3固定安装在一起,燃气过滤器3通过连接装置与机械式安全切断阀4固定安装在一起,机械式安全切断阀4通过连接装置和连接法兰与三级稳压阀5固定安装在一起,三级稳压阀5通过连接装置与三级电磁切断阀24固定安装在一起,三级电磁切断阀24通过连接装置与电磁切断阀8固定安装在一起;在电磁切断阀8的后端固定有连接装置,在电磁切断阀8后端的连接装置上依序固定安装有工作压力表18、检漏传感器10、智能流量计19和法兰球阀2;位于机械式安全切断阀4和三级稳压阀5之间的连接装置与位于三级电磁切断阀24和电磁切断阀8之间的连接装置之间并联有第一管路26和第二管路27,在第一管路26上固定安装有二级调压阀20和二级电磁切断阀21,在第二管路27上固定安装有一级调压阀22和一级电磁切断阀23;位于三级稳压阀5和三级电磁切断阀24之间的连接装置与位于电磁切断阀8后端的连接装置之间并联有第三管路28和第四管路29,在第三管路28上固定安装有检漏电磁阀14、检漏调压阀13和限流孔板15,在第四管路29上固定安装有溢流球阀6、安全溢流阀7、放散电磁阀11和放散球阀12,检漏仪9的信号输出端和检漏电磁阀14的信号输入端通过导线电连接在一起,检漏仪9的信号输出端和检漏传感器10的信号输入端通过导线电连接在一起,检漏仪9的信号输出端和放散电磁阀11的信号输入端通过导线电连接在一起,检漏仪9的信号输入端和控制主机的信号输出端通过导线电连接在一起。  As shown in Figure 1, the shuttle kiln natural gas three-stage pressure regulating device described in the utility model includes an air intake pipe 25, a gas filter 3, a mechanical safety cut-off valve 4, a three-stage pressure stabilizing valve 5, and a three-stage electromagnetic cut-off valve. Valve 24, electromagnetic shut-off valve 8, connecting device, high-sensitivity detector 9 and control main engine; Intake pipe 25 is fixedly installed together with gas filter 3 through flange ball valve 2, connecting device, and gas filter 3 is connected with machine by connecting device The mechanical safety shut-off valve 4 is fixedly installed together with the three-stage pressure-stabilizing valve 5 through the connecting device and the connecting flange, and the three-stage pressure-stabilizing valve 5 is connected with the three-stage electromagnetic shut-off valve through the connecting device. 24 are fixedly installed together, and the three-stage electromagnetic shut-off valve 24 is fixedly installed together with the electromagnetic shut-off valve 8 through a connecting device; A working pressure gauge 18, a leak detection sensor 10, an intelligent flow meter 19 and a flanged ball valve 2 are fixedly installed; the connecting device between the mechanical safety cut-off valve 4 and the three-stage pressure stabilizing valve 5 is connected to the three-stage electromagnetic cut-off valve 24 A first pipeline 26 and a second pipeline 27 are connected in parallel between the connecting device with the electromagnetic shut-off valve 8, and a secondary pressure regulating valve 20 and a secondary electromagnetic shut-off valve 21 are fixedly installed on the first pipeline 26. A first-stage pressure regulating valve 22 and a first-stage electromagnetic shut-off valve 23 are fixedly installed on the second pipeline 27; A third pipeline 28 and a fourth pipeline 29 are connected in parallel between the connecting devices, and a leak detection solenoid valve 14, a leak detection pressure regulating valve 13 and a flow-limiting orifice 15 are fixedly installed on the third pipeline 28. The overflow ball valve 6, the safety overflow valve 7, the release solenoid valve 11 and the release ball valve 12 are fixedly installed on the pipeline 29, and the signal output end of the leak detector 9 and the signal input end of the leak detection solenoid valve 14 are electrically connected to the Together, the signal output end of the leak detector 9 and the signal input end of the leak detection sensor 10 are electrically connected together by a wire, and the signal output end of the leak detector 9 and the signal input end of the release solenoid valve 11 are electrically connected together by a wire, The signal input end of the leak detector 9 and the signal output end of the control host are electrically connected together through wires. the

工作时首先打开法兰球阀2以及其它所有球阀,通过进气管25向该装置通入燃气,经过燃气过滤器3后燃气通过进机械式安全切断阀4,一旦燃气压力超过设定上限,机械式安全切断阀4即会进行切断动作,同时安全溢流阀7也会自动打开进行排空卸压。只有燃气压力符合设定压力要求,燃气才能继续进入到三级调压阀5、二级调压阀20、一级调压阀22。当窑炉启动后,控制主机系统提示必须先进行检漏测试,在检漏测试控制屏按下检漏启动后检漏仪9发出检漏信号,检漏电磁阀14得电打开,对窑炉管道进行通气,并同时检漏仪9激活检漏传感器10进行检漏测试。经过设定的安全泄漏测试时间后,检漏仪9完成检漏后即发送信号关闭检漏电磁阀14并打开放散电磁阀11执行燃气放散。放散结束后检漏仪9即发送信号关闭放散电磁阀11。此时燃气压力装置进入热备状态,检漏仪9反馈检漏通过信号给控制主机进入窑炉烧成运行程序,同时打开切断电磁阀8直至加热过程结束。按烧成工艺,在低温阶段控制主机通过发送信号打开三级电磁切断阀24,通电接通后,调节一级调压阀22以实现一级燃气压力,保证燃烧器工作在低负荷状态,使坯体充分排除水份,缩小窑内局部温差;在中温阶段则通过打开二级电磁切断阀21,延时关断一级调压阀22并调整二级调压阀20以实现二级燃气压力,达到强化窑内氧化气氛,促进坯体排除杂质的烧成工艺效果;在高温瓷化阶段,则通过打开三级电磁切断阀24,延时关闭二级电磁切断阀21,并调整三级稳压阀5实现三级燃气压力。由于所有的燃气都经过智能流量计19,并反馈信号回控制主机系统进行实时检测,实现了压力、流量的自动调节处理、报警提示等功能,有助于调节窑炉燃烧器处于最佳工作状态,确保窑内温度、压力和气氛三大工艺制度的可控稳定,使坯体瓷化完全,提高产品合格率,降低烧成损失。  When working, first open the flange ball valve 2 and all other ball valves, feed gas into the device through the intake pipe 25, and after passing through the gas filter 3, the gas passes through the mechanical safety cut-off valve 4. Once the gas pressure exceeds the set upper limit, the mechanical The safety cut-off valve 4 promptly performs a cut-off action, and simultaneously the safety overflow valve 7 also automatically opens for evacuation and pressure relief. Only when the gas pressure meets the set pressure requirements, can the gas continue to enter the third-stage pressure regulating valve 5, the second-stage pressure regulating valve 20, and the first-stage pressure regulating valve 22. After the kiln is started, the control host system prompts that a leak detection test must be performed first. After pressing the leak detection start on the leak detection test control screen, the leak detector 9 sends a leak detection signal, and the leak detection solenoid valve 14 is energized to open, and the furnace The pipeline is ventilated, and at the same time the leak detector 9 activates the leak detection sensor 10 to perform a leak detection test. After the set safety leak test time, the leak detector 9 sends a signal to close the leak detection solenoid valve 14 and open the release solenoid valve 11 to perform gas release after the leak detection is completed. The leak detector 9 immediately sends a signal to close the bleed electromagnetic valve 11 after the bleed ends. At this time, the gas pressure device enters the hot standby state, and the leak detector 9 feeds back the leak detection pass signal to the control host to enter the kiln firing operation program, and simultaneously opens the cut-off solenoid valve 8 until the heating process ends. According to the firing process, in the low temperature stage, the control host sends a signal to open the three-stage electromagnetic shut-off valve 24. After the power is turned on, the primary pressure regulating valve 22 is adjusted to achieve the primary gas pressure to ensure that the burner works in a low-load state. The green body fully removes moisture and reduces the local temperature difference in the kiln; in the medium temperature stage, the secondary electromagnetic shut-off valve 21 is opened, the primary pressure regulating valve 22 is delayed and the secondary pressure regulating valve 20 is adjusted to achieve the secondary gas pressure. , to strengthen the oxidizing atmosphere in the kiln, and promote the firing process effect of removing impurities from the green body; in the high-temperature porcelain stage, open the third-stage electromagnetic shut-off valve 24, delay closing the second-stage electromagnetic shut-off valve 21, and adjust the third-stage stable Pressure valve 5 realizes three-stage gas pressure. Since all the gas passes through the intelligent flow meter 19, and the feedback signal is sent back to the control host system for real-time detection, automatic adjustment of pressure and flow, alarm prompt and other functions are realized, which helps to adjust the kiln burner to be in the best working state , to ensure the controllability and stability of the three major process systems of temperature, pressure and atmosphere in the kiln, so that the green body can be completely porcelained, the product qualification rate can be improved, and the firing loss can be reduced. the

如图1所示,为了便于安装和拆卸,连接装置为法兰管30。根据需要,进气管25上固定安装有进气压力表1,机械式安全切断阀4与三级稳压阀5之间的连接装置上固定安装有进气压力表1。根据需要,三级稳压阀5和三级电磁切断阀24之间的连接装置上固定安装有高压开关16和低压开关17。根据需要,机械式安全切断阀4和三级稳压阀5之间的连接装置与第一管路26之间固定安装有阀门31。  As shown in FIG. 1 , in order to facilitate installation and disassembly, the connecting device is a flange pipe 30 . According to requirements, an intake pressure gauge 1 is fixedly installed on the intake pipe 25 , and an intake pressure gauge 1 is fixedly installed on the connecting device between the mechanical safety cut-off valve 4 and the three-stage pressure stabilizing valve 5 . According to requirements, a high pressure switch 16 and a low pressure switch 17 are fixedly installed on the connecting device between the three-stage pressure stabilizing valve 5 and the three-stage electromagnetic shut-off valve 24 . According to requirements, a valve 31 is fixedly installed between the connecting device between the mechanical safety cut-off valve 4 and the three-stage pressure stabilizing valve 5 and the first pipeline 26 . the

Claims (5)

1.一种梭式窑天然气三级调压装置,其特征在于:包括进气管(25)、燃气过滤器(3)、机械式安全切断阀(4)、三级稳压阀(5)、三级电磁切断阀(24)、电磁切断阀(8)、连接装置、高敏检测仪(9)和控制主机;进气管(25)经过法兰球阀(2)、连接装置而与燃气过滤器(3)固定安装在一起,燃气过滤器(3)通过连接装置与机械式安全切断阀(4)固定安装在一起,机械式安全切断阀(4)通过连接装置与三级稳压阀(5)固定安装在一起,三级稳压阀(5)通过连接装置与三级电磁切断阀(24)固定安装在一起,三级电磁切断阀(24)通过连接装置与电磁切断阀(8)固定安装在一起;在电磁切断阀(8)的后端固定有连接装置,在电磁切断阀(8)后端的连接装置上依序固定安装有工作压力表(18)、检漏传感器(10)、智能流量计(19)和法兰球阀(2);位于机械式安全切断阀(4)和三级稳压阀(5)之间的连接装置与位于三级电磁切断阀(24)和电磁切断阀(8)之间的连接装置之间并联有第一管路(26)和第二管路(27),在第一管路(26)上固定安装有二级调压阀(20)和二级电磁切断阀(21),在第二管路(27)上固定安装有一级调压阀(22)和一级电磁切断阀(23);位于三级稳压阀(5)和三级电磁切断阀(24)之间的连接装置与位于电磁切断阀(8)后端的连接装置之间并联有第三管路(28)和第四管路(29),在第三管路(28)上固定安装有检漏电磁阀(14)、检漏调压阀(13)和限流孔板(15),在第四管路(29)上固定安装有溢流球阀(6)、安全溢流阀(7)、放散电磁阀(11)和放散球阀(12),检漏仪(9)的信号输出端和检漏电磁阀(14)的信号输入端通过导线电连接在一起,检漏仪(9)的信号输出端和检漏传感器(10)的信号输入端通过导线电连接在一起,检漏仪(9)的信号输出端和放散电磁阀(11)的信号输入端通过导线电连接在一起,检漏仪(9)的信号输入端和控制主机的信号输出端通过导线电连接在一起。 1. A three-stage pressure regulating device for natural gas in a shuttle kiln, characterized in that it includes an inlet pipe (25), a gas filter (3), a mechanical safety cut-off valve (4), a three-stage pressure stabilizing valve (5), Three-stage electromagnetic shut-off valve (24), electromagnetic shut-off valve (8), connecting device, high-sensitivity detector (9) and control host; the intake pipe (25) is connected to the gas filter ( 3) Fixedly installed together, the gas filter (3) is fixedly installed together with the mechanical safety shut-off valve (4) through the connecting device, and the mechanical safety shut-off valve (4) is connected to the three-stage pressure stabilizing valve (5) through the connecting device Fixedly installed together, the three-stage pressure stabilizing valve (5) is fixedly installed together with the three-stage electromagnetic shut-off valve (24) through the connecting device, and the three-stage electromagnetic shut-off valve (24) is fixedly installed with the electromagnetic shut-off valve (8) through the connecting device together; a connecting device is fixed at the rear end of the electromagnetic shut-off valve (8), and a working pressure gauge (18), a leak detection sensor (10), an intelligent The flow meter (19) and the flanged ball valve (2); the connecting device between the mechanical safety shut-off valve (4) and the three-stage pressure stabilizing valve (5) and the three-stage electromagnetic shut-off valve (24) and the electromagnetic shut-off valve (8) The first pipeline (26) and the second pipeline (27) are connected in parallel between the connecting devices, and the second-stage pressure regulating valve (20) and the second pipeline are fixedly installed on the first pipeline (26). The first-stage electromagnetic cut-off valve (21), the first-stage pressure regulating valve (22) and the first-stage electromagnetic cut-off valve (23) are fixedly installed on the second pipeline (27); the third-stage pressure-stabilizing valve (5) and the third-stage electromagnetic A third pipeline (28) and a fourth pipeline (29) are connected in parallel between the connecting device between the shut-off valves (24) and the connecting device at the rear end of the electromagnetic shut-off valve (8), and the third pipeline (28) A leak detection solenoid valve (14), a leak detection pressure regulating valve (13) and a flow limiting orifice (15) are fixedly installed on the top, and an overflow ball valve (6) and a safety overflow valve are fixedly installed on the fourth pipeline (29). The flow valve (7), release solenoid valve (11) and release ball valve (12), the signal output end of the leak detector (9) and the signal input end of the leak detection solenoid valve (14) are electrically connected together through wires, and the leak detection The signal output terminal of the leak detector (9) and the signal input terminal of the leak detection sensor (10) are electrically connected together through a wire, and the signal output terminal of the leak detector (9) and the signal input end of the release solenoid valve (11) are electrically connected through a wire. connected together, the signal input end of the leak detector (9) and the signal output end of the control host are electrically connected together through wires. 2.根据权利要求1所述的梭式窑天然气三级调压装置,其特征在于:所述连接装置为法兰管(30)。 2. The three-stage pressure regulating device for natural gas in a shuttle kiln according to claim 1, characterized in that: the connecting device is a flange pipe (30). 3.根据权利要求2所述的梭式窑天然气三级调压装置,其特征在于:所述进气管(25)上固定安装有进气压力表(1),机械式安全切断阀(4)与三级稳压阀(5)之间的连接装置上固定安装有进气压力表(1)。 3. The three-stage pressure regulating device for natural gas in a shuttle kiln according to claim 2, characterized in that: the inlet pipe (25) is fixedly installed with an inlet pressure gauge (1), a mechanical safety shut-off valve (4) An intake pressure gauge (1) is fixedly installed on the connecting device with the three-stage pressure stabilizing valve (5). 4.根据权利要求3所述的梭式窑天然气三级调压装置,其特征在于:所述三级稳压阀(5)和三级电磁切断阀(24)之间的连接装置上固定安装有高压开关(16)和低压开关(17)。 4. The three-stage pressure regulating device for shuttle kiln natural gas according to claim 3, characterized in that: the connection device between the three-stage pressure stabilizing valve (5) and the three-stage electromagnetic shut-off valve (24) is fixedly installed There are high-voltage switch (16) and low-voltage switch (17). 5.根据权利要求4所述的梭式窑天然气三级调压装置,其特征在于:所述机械式安全切断阀(4)和三级稳压阀(5)之间的连接装置与第一管路(26)之间固定安装有阀门(31)。 5. The three-stage pressure regulating device for shuttle kiln natural gas according to claim 4, characterized in that: the connecting device between the mechanical safety shut-off valve (4) and the three-stage pressure stabilizing valve (5) is connected to the first Valves (31) are fixedly installed between the pipelines (26).
CN2012201917090U 2012-05-02 2012-05-02 Natural gas three-level pressure regulating device of shuttle kiln Expired - Fee Related CN202521629U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104296159A (en) * 2014-10-09 2015-01-21 景德镇陶瓷学院 Device and method for adjusting sintering atmospheres
CN106482149A (en) * 2016-11-28 2017-03-08 无锡市莱达热工工程有限公司 Combustion system manifold structure
CN108286719A (en) * 2018-04-11 2018-07-17 佛山晟钬热能工程有限公司 Shuttle kiln combustion system
CN109681901A (en) * 2018-12-30 2019-04-26 佛山市德力泰科技有限公司 A kind of water-gas burning pipeline structure
CN113738541A (en) * 2021-09-30 2021-12-03 潍柴动力股份有限公司 Gas pretreatment equipment and gas pretreatment method

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104296159A (en) * 2014-10-09 2015-01-21 景德镇陶瓷学院 Device and method for adjusting sintering atmospheres
CN104296159B (en) * 2014-10-09 2017-02-15 景德镇陶瓷学院 Device and method for adjusting sintering atmospheres
CN106482149A (en) * 2016-11-28 2017-03-08 无锡市莱达热工工程有限公司 Combustion system manifold structure
CN108286719A (en) * 2018-04-11 2018-07-17 佛山晟钬热能工程有限公司 Shuttle kiln combustion system
CN109681901A (en) * 2018-12-30 2019-04-26 佛山市德力泰科技有限公司 A kind of water-gas burning pipeline structure
CN109681901B (en) * 2018-12-30 2024-05-14 佛山市德力泰科技有限公司 Energy-saving and clean water gas combustion pipeline structure
CN113738541A (en) * 2021-09-30 2021-12-03 潍柴动力股份有限公司 Gas pretreatment equipment and gas pretreatment method

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