CN202508993U - System for producing organic fertilizer by sterilizing and curing organic matters in household garbage at high temperature and high pressure - Google Patents

System for producing organic fertilizer by sterilizing and curing organic matters in household garbage at high temperature and high pressure Download PDF

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CN202508993U
CN202508993U CN2012200884954U CN201220088495U CN202508993U CN 202508993 U CN202508993 U CN 202508993U CN 2012200884954 U CN2012200884954 U CN 2012200884954U CN 201220088495 U CN201220088495 U CN 201220088495U CN 202508993 U CN202508993 U CN 202508993U
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high temperature
organic
high pressure
fertilizer
temperature pipe
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严大春
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses

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Abstract

A system for producing organic fertilizer by sterilizing and curing organic matters in household garbage at high temperature and high pressure mainly comprises a high-pressure tank body, An organic matter feed port, a feed port high-pressure valve, a discharge port high-pressure valve, an organic matter spray-explosion discharge port, a discharge port spray-explosion pressure pipeline, a high-pressure air inlet valve and a high-pressure air inlet pipeline are all connected with the high-pressure tank body; a support frame, a high-temperature pipe network shunt center, a high-temperature pipe network, a high-temperature pipe with holes, a high-temperature pipe air outlet hole and a network pipe support frame are fixedly arranged at the bottom in the high-pressure tank body; and an organic matter high-temperature and high-pressure sterilizing and curing spray-explosion system, an organic matter stock storage bin, a nitrogen, phosphor, potassium and trace element feeding system, a stirrer mixing system, an automatic screen mesh sorting system, an automatic granulator fertilizer producing system, an automatic drying machine system, a checking and detecting system, an automatic weighing and automatic packaging system and a granulated organic fertilizer outputting factory according with the national standard are combined to form a whole set of system for automatically manufacturing the organic fertilizer.

Description

The organic autoclave sterilization slaking of domestic refuse is shaped on machine fertilizer system
Technical field:
The utility model relates to and a kind ofly utilizes organic substances a large amount of in the domestic waste to comprise that changing food waste, vegetables root leaf, weeds leaf, melon and fruit peel, shuck and animal wastes, plant organic matter matter get into the technology that organic fertilizer is made in the slaking of HTHP jar disinfection; Especially can accomplish domestic garbage was harmlessly treated; Be a kind ofly to turn waste into wealth; Twice laid, the method for recycling and integrated treatment.
Background technology:
At present, knownly utilize in the domestic waste the organic method that is processed into organic composite fertilizer a lot, mainly contain that composting technology is shaped on machine fertilizer method, biofermentation technique is shaped on two big types in machine fertilizer; Processing organic fertilizer method with biofermentation technique and composting mode technology; A lot of weak points below existing at present: abundant inadequately to the degraded of the organic composition in the rubbish; Some difficult organic substance that becomes thoroughly decomposed is by residual; Toxic substance and bacterium be more, influence fertilizer efficiency; Also have the realistic problem that produces secondary pollution, also having general problem is the processing means that lack in the various working methods heavy metal composition in the rubbish, and the heavy metal composition has caused the attention of agricultural sector to the direct harm of soil and farm crop generation.Traditional technology that falls behind is shaped on composting process, biological fermentation and needs in the machine fertilizer course of processing stir fertilizer with manual work, and operator's labour intensity is big, often sucks foul smell, the poison gas healthy defective that is harmful to health.The fertilizer that compost and fermentation technique are produced, a considerable amount of nutrients are lost in digest process, the fertilizer nutrient are reduced and fertilizer efficiency inferior quality market demand is little, are difficult to promote.
The utility model content:
Existing in order to overcome, utilize organic substances a large amount of in the domestic waste to be shaped on machine fertilizer, in present traditional backward technology working method; Lack processing means to heavy metal composition in the rubbish; Can produce secondary pollution in the fertilizer process that compost and fermentation technique are produced, a considerable amount of nutrients are lost in digest process, and the fertilizer nutrient is reduced and the fertilizer efficiency inferior quality; Market demand is little, is difficult to weak points such as popularization.
The utility model solves technical scheme and the effect that its technical problem adopted:
1, the organic autoclave sterilization slaking of domestic refuse is shaped on machine fertilizer system, it is characterized in that: mainly comprise high pressure tank body (1); Organism opening for feed (2), opening for feed high pressure valve (3), discharge port high pressure valve (4); Organism sprays quick-fried discharge port (5); Discharge port spray detonation pressure solenoid road (6), high pressure admission valve (7), high temperature intake ducting (8) is connected to a fixed with the high pressure tank body; By bracing frame (9), high temperature pipe network shunt centre (10), high temperature pipe network (11); High temperature pipe with holes (12), high temperature pipe production well (14), webmaster bracing frame (15) link to each other and are combined into the netted high pressure tank body inner bottom part that is fixed on of umbrella shape: spray the continuous following organic substance autoclave sterilization sterilization slaking of quick-fried discharge port (5) through organism and spray quick-fried system (16); With organic base-material storage silo (17),, stir through stirrer mixing system (19) through adding nitrogen, phosphorus, potassium and micro-system (18); Through automatic screen cloth separation system (20); Through automatic granulating machine composting system (21), through automatic drier system (22), through product through inspection and detection system (23); Through weighing automatic packaging system (24) automatically, the National standard granular organic fertilizer dispatch from the factory (25) be connected and be combined into a whole set of automatic production organic fertilizer system.
2, the technical scheme of the utility model is characterized in that: mainly comprise, large amount of organic matter, be ground into the particle that maximum diameter is 2-8mm; After sending in the HTHP tank body, in big cone bottom, be provided with the pipe network shape HTHP air jet system of umbrella shape, comprise the high temperature pipe network shunt centre (10) that raises up, high temperature pipe network (11) links to each other; Blowing angle on the high pressure escape pipe is 60 degree; Arrange to the same direction of upside, high pressure draft is through high temperature pipe with holes (12), high temperature pipe production well (14); Eject high temperature and high pressure gas to same direction; Form powerful swirling eddy, same promotion jar interior organic substance and water have substituted the mechanical type rotating blade fully along the same direction rotation of its air-flow; Use 200 degree high temperature, 10 normal atmosphere, continuous sterilising sterilization 2 hours; Impel catalyzer and organic substance to mix, rapid aging is degraded to the small molecules of Stable Carbon element structure; Under the catalyst action of proiprietary formula, the heavy metal in the ability separating organic substances is dissolved in the water fast simultaneously; Between high pressure pot bottom inwall, leave the space, form passage organic substance is flowed out along this passage from big cone base, open discharge port high pressure valve (4), promptly spray is quick-fried automatically, and discharging is clean, need not the labor cleaning; Present technique has thoroughly solved traditional method and has been shaped on a lot of technical problems and the defective that exists in the process of machine fertilizer.
3, the utility model provides; The organic autoclave sterilization slaking of domestic refuse is shaped on the technical scheme of machine fertilizer system, it is characterized in that: mainly comprise, spray quick-fried discharge port (5) through organism and spray quick-fried system (16) through autoclave sterilization sterilization slaking always with organic substance; Behind the abundant ageing degrading of organic substance; Quick-fried the splashing of instant spray turns to the powder shape, gets into organic base-material storage silo (17), adds nitrogen, phosphorus, potassium and micro-system (18) again; Be adjusted into the powdery organic substance of 6.5-7.5 at pH value, get into stirrer mixing system (19) then and stir; Carry out automatic screen cloth separation system (20) again, take the following powdery organic substance of 30 orders, get into automatic granulating machine composting system (21), be a granulated into the round diameter unification and be the organic fertilizer particles of 4mm as to be processed; Pass through hot blast automatic drier system (22) temperature again and be controlled at 60-130 ℃, water cut is at 12-23%, and oven dry under the air quantity environment is sent into inspection and detection system (23) and made the water cut of organic fertilizer finished product remain on 10-15% in thermophilic; Get into the automatic packaging system (24) of weighing automatically, through National standard granular organic fertilizer after the assay was approved dispatch from the factory (25) be connected; The organic fertilizer of producing like this is to the harm of soil and farm crop heavy metal free; Soil is preserved moisture and improved fertilizer efficiency; The effect of the structure of improving the soil in addition, the organotrophy composition after these concentrate can directly be absorbed by root system of plant fully, impels increasing crop yield to increase income; The technology of the utility model is thoroughly to have solved the compost method that utilizes domestic waste traditional, a lot of technical problems and the defective that biofermentation method exists in the process of producing organic fertilizer.
Description of drawings:
Fig. 1 is that the organic autoclave sterilization slaking of domestic refuse is shaped on the machine fertilizer master of system synoptic diagram.
Fig. 2 is that the organic autoclave sterilization slaking of domestic refuse is shaped on machine fertilizer system process figure.
Reference numeral:
In the accompanying drawing 1:
High pressure tank body (1); Organism opening for feed (2); Opening for feed high pressure valve (3); Discharge port high pressure valve (4); Organism sprays quick-fried discharge port (5); Discharge port spray detonation pressure solenoid road (6); High pressure admission valve (7); High temperature intake ducting (8); Bracing frame (9); High temperature pipe network shunt centre (10); High temperature pipe network (11); High temperature pipe with holes (12); High temperature pipe production well (14); Webmaster bracing frame (15);
In the accompanying drawing 2:
Quick-fried system (16) is sprayed in organic substance autoclave sterilization sterilization slaking; Organic base-material storage silo (17); Add nitrogen, phosphorus, potassium and micro-system (18); Stirrer mixing system (19); Automatic screen cloth separation system (20); Automatic granulating machine composting system (21); Automatic drier system (22); Inspection and detection system (23); Automatically the automatic packaging system (24) of weighing; National standard granular organic fertilizer dispatch from the factory (25);
Embodiment:
Below in conjunction with accompanying drawing and embodiment the utility model is further specified:
Like Fig. 1, following process step with most preferred embodiment explanation the utility model technology shown in Figure 2 is following:
1, the organic autoclave sterilization slaking of domestic refuse is shaped on machine fertilizer system, it is characterized in that: high pressure tank body (1), organism opening for feed (2); Opening for feed high pressure valve (3); Discharge port high pressure valve (4), organism spray quick-fried discharge port (5), discharge port spray detonation pressure solenoid road (6); High pressure admission valve (7), high temperature intake ducting (8) is connected; Bracing frame (9), high temperature pipe network shunt centre (10), high temperature pipe network (11); High temperature pipe with holes (12); High temperature pipe production well (14), webmaster bracing frame (15) links to each other, and is combined into the netted high pressure tank body inner bottom part that is fixed on of umbrella shape; Spray quick-fried system (16) with organic substance autoclave sterilization sterilization slaking, make up the complete machine that is shaped on fertilizer core device systems.The organic substance that organic substance in the domestic waste is comprised a large amount of changing food wastes, vegetables root leaf, weeds leaf, melon and fruit peel, shuck and animal wastes, plant rubbish is ground into the particle that maximum gauge is 2~8mm; Send in the special equipment system HTHP jar of core technology; Open high pressure admission valve (7), high temperature admission line (8), high temperature pipe network shunt centre (10); High temperature pipe network (11); High temperature pipe with holes (12), high temperature pipe venthole (14) ejected 200 degree high temperature, 10 atmospheric pressure, continuous sterilization sterilization 2 hours; The organic substance ageing degrading is abundant in pressure pan, does not lose former fertilizer efficiency, an amount of simultaneously catalyst that adds scientific formula, and under the effect of imitative enzyme catalyst, the organic substance rapid aging is degraded to the little molecule of Stable Carbon element structure.Simultaneously under catalyst action obviously separating beavy metal be dissolved in the water fast, the heavy metal composition in the reduction organic substance promptly makes things convenient for flocculation sediment and extraction, has eliminated the heavy metal composition in the liquid.Organic material is processed into and can be by the direct Stable Carbon element structure small organic molecule that absorbs of root system of plant; Comprise monose, polysaccharide, amino acid or the like; Add trace element by the farm crop demand, make npk nutrient up to more than 25%, create high-quality energy organic fertilizer.The organic fertilizer of producing so also can have the effect of the structure of preserving moisture and improve the soil to soil to the harm of soil and farm crop heavy metal free.
2, the utility model technology has solved the defective of existing conventional art problem, has the following advantages:
Mainly comprise,, be ground into the particle that maximum diameter is 2-8mm large amount of organic matter; After sending in the HTHP tank body, in big cone bottom, be provided with the pipe network shape HTHP air jet system of umbrella shape, comprise the high temperature pipe network shunt centre (10) that raises up; High temperature pipe network (11) is communicated with, and the blowing angle on the high pressure escape pipe is 60 degree, arranges to the same direction of upside; High pressure draft is through high temperature pipe with holes (12); High temperature pipe production well (14) ejects high temperature and high pressure gas to same direction, forms powerful swirling eddy; The same interior organic matter of jar that promotes rotates along the same direction of its air-flow with water, has substituted the mechanical type rotating blade fully; Use 200 degree high temperature, 10 normal atmosphere, continuous sterilising sterilization 2 hours; Temperature field and pressure field keep evenly impelling catalyzer and organic substance to mix in jar, and rapid aging is degraded to the small molecules of Stable Carbon element structure; Under catalyst action, obviously separate the heavy metal that reduces in the organic substance and be dissolved in the water simultaneously; Leaving the space between the inwall at the bottom of the high pressure jar, forming passage organic substance is flowed out along this passage from big cone base, and can not cause organic materials to stop up; Thermal diffusivity is good in jar; Open discharge port high pressure valve (4), promptly spray is quick-fried automatically, and unimpeded discharging is clean; Need not the labor cleaning, present technique thoroughly solves the technical problem and the defective of tradition system fertilizer.
3, the organic autoclave sterilization slaking of domestic refuse is shaped on the embodiment of machine fertilizer systems approach:
Behind the abundant ageing degrading of organic substance, spray quick-fried system (16) in the pressure pan through organic substance autoclave sterilization sterilization slaking; Instant spray is quick-fried to become powder shape organic substance after expanded, gets into organic base-material storage silo (17); Can be by local crop growth demand, scientific matching becomes to contain the base-material of all kinds of nutrients, adds nitrogen, phosphorus, potassium and micro-system (18) again, is adjusted into the powdery organic substance of 6.5-7.5 at pH value; Getting into stirrer mixing system (19) then stirs; Carry out automatic screen cloth separation system (20), take the best base-material of the following powdery organic substance of 30 orders, get into automatic granulating machine composting system (21), be a granulated into the round diameter unification and be the organic fertilizer particles of 4mm as organic fertilizer to be processed; Pass through hot blast automatic drier system (22) temperature again and be controlled at 60~130 ℃, water cut is 12~23%, and oven dry under the air quantity environment is sent into inspection and detection system (23) and made the water cut of organic fertilizer finished product remain on 10~15% in thermophilic; Granular organic fertilizer gets into the automatic packaging system (24) of weighing automatically after drying, the qualified back of every lot inspection National standard granular organic fertilizer dispatch from the factory (25); The organic fertilizer of producing like this is to the harm of soil and farm crop heavy metal free; Soil is preserved moisture and improved fertilizer efficiency; The effect of the structure of improving the soil in addition, the organotrophy composition after these concentrate can directly be absorbed by root system of plant fully, impels increasing crop yield to increase income; The technology of the utility model is thoroughly to have solved the compost method that utilizes domestic waste traditional, a lot of technical problems and the defective that biofermentation method exists in the process of producing organic fertilizer.
At last the explanation is: above embodiment only in order to the explanation the utility model and and the described technical scheme of unrestricted the utility model; Therefore; Although this specification sheets has carried out detailed explanation with reference to each above-mentioned embodiment to the utility model; But those of ordinary skill in the art should be appreciated that still and can make amendment or be equal to replacement the utility model; And all do not break away from the technical scheme and the improvement thereof of the spirit and the scope of the utility model, and it all should be encompassed in the rights protection scope of the utility model.

Claims (2)

1. the organic autoclave sterilization slaking of domestic refuse is shaped on machine fertilizer system, and its technical characterictic is: mainly comprise high pressure tank body (1), organism opening for feed (2); Opening for feed high pressure valve (3), discharge port high pressure valve (4), organism spray quick-fried discharge port (5), discharge port spray detonation pressure solenoid road (6); High pressure admission valve (7), high temperature intake ducting (8) is connected to a fixed at the high pressure tank body: bracing frame (9); High temperature pipe network shunt centre (10), high temperature pipe network (11), high temperature pipe with holes (12); High temperature pipe production well (14), webmaster bracing frame (15) are connected, and to be combined into umbrella shape netted, is fixed on high pressure tank body inner bottom part; Spray quick-fried discharge port (5) through organism and spray quick-fried system (16) with following organic substance autoclave sterilization sterilization slaking continuously; Through organic base-material storage silo (17),, stir through stirrer mixing system (19) through adding nitrogen, phosphorus, potassium and micro-system (18); Through automatic screen cloth separation system (20); Through automatic granulating machine composting system (21), through automatic drier system (22), through product through inspection and detection system (23); Through weighing automatic packaging system (24) automatically, up to the National standard granular organic fertilizer dispatch from the factory (25) be connected and be combined into a whole set of automatic production organic fertilizer system.
2. the organic autoclave sterilization slaking of domestic refuse according to claim 1 is shaped on machine fertilizer system; Its technical characterictic is: mainly comprise; Be provided with the pipe network shape HTHP air jet system of umbrella shape in the big cone bottom of high pressure tank body (1) inside; Comprise the high temperature pipe network shunt centre (10) that raises up, high temperature pipe network (11) is connected; By the blowing angle on the high pressure escape pipe is 60 degree; Arrange to the same direction of upside; High pressure draft is communicated with high temperature pipe production well (14) through high temperature pipe with holes (12); Eject high temperature and high pressure gas to same direction, form powerful swirling eddy, promote organic substance and the same direction rotation of suitable its air-flow of water in the pressure-pot simultaneously; Accelerate organic substance thorough disinfection sterilization slaking in the pressure-pot; The nutrient of guaranteeing fertilizer does not run off; Leave the space at the bottom of the jar between the inwall, forming passage organic substance is flowed out along this passage from big cone base, opening discharge port high pressure valve (4); Promptly the quick-fried discharging of spray is clean automatically, need not the labor cleaning.
CN2012200884954U 2012-03-12 2012-03-12 System for producing organic fertilizer by sterilizing and curing organic matters in household garbage at high temperature and high pressure Expired - Lifetime CN202508993U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI496760B (en) * 2013-01-25 2015-08-21
CN105214806A (en) * 2015-10-29 2016-01-06 天紫环保装备制造(天津)有限公司 The pressure relief of crosslinked formula flash distillation blasting gear
CN105431588A (en) * 2013-12-25 2016-03-23 中越纸浆工业株式会社 Apparatus for manufacturing nano-pulverized product and process for manufacturing nano-pulverized product

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI496760B (en) * 2013-01-25 2015-08-21
CN105431588A (en) * 2013-12-25 2016-03-23 中越纸浆工业株式会社 Apparatus for manufacturing nano-pulverized product and process for manufacturing nano-pulverized product
CN105431588B (en) * 2013-12-25 2017-11-24 中越纸浆工业株式会社 The method for manufacturing the device of the fine product of nanometer and manufacturing the fine product of nanometer
CN105214806A (en) * 2015-10-29 2016-01-06 天紫环保装备制造(天津)有限公司 The pressure relief of crosslinked formula flash distillation blasting gear

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Granted publication date: 20121031