CN202479917U - Full-automatic crystal grinding and polishing machine - Google Patents
Full-automatic crystal grinding and polishing machine Download PDFInfo
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- CN202479917U CN202479917U CN201220073041XU CN201220073041U CN202479917U CN 202479917 U CN202479917 U CN 202479917U CN 201220073041X U CN201220073041X U CN 201220073041XU CN 201220073041 U CN201220073041 U CN 201220073041U CN 202479917 U CN202479917 U CN 202479917U
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- material loading
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Abstract
The utility model discloses a full-automatic crystal grinding and polishing machine. A rack is provided with a vibration feeding device, a mechanical hand rotary displacement device, mechanical hand lifting and grabbing devices, a butt joint feeding and preparing device, a semi-spherical integrated grinding and polishing device I, a butt joint preparing and removing device and a semi-spherical integrated grinding and polishing device II, wherein one mechanical hand lifting and grabbing device is respectively arranged at each one of four corners of the mechanical hand rotary displacement device; four tool mechanisms, namely the butt joint feeding and preparing device, the semi-spherical integrated grinding and polishing device II, the semi-spherical integrated grinding and polishing device I and the butt joint preparing and removing device are sequentially arranged under the mechanical hand lifting and grabbing devices along an anticlockwise direction; and the vibration feeding device is arranged at the outer side of the butt joint feeding and preparing device and is matched with the butt joint feeding and preparing device to work. According to the full-automatic crystal grinding and polishing machine, a position relation of the tool mechanisms is ingeniously arranged, so that the work matching of the equipment is right and smooth and can be finished once; and therefore, unattended, full-automatic, energy-saving and environmentally-friendly ideas can be really realized.
Description
Technical field
The utility model relates to quartzy technical field of processing equipment, a kind of full-automatic quartzy grinding and polishing machine of more specifically saying so.
Background technology
Existing full-automatic quartzy grinding and polishing machine can only be realized the function that the grinding and polishing one is accomplished basically, such as ZL 200720112789.5 disclosed a kind of full-automatic quartzy grinding and polishing machines, comprises frame, swivel mount and four heads; On the relevant position of frame, be provided with 3 mills and a room, head comprises at least one grinding and polishing apparatus, and above-mentioned grinding and polishing apparatus comprises the support that is connected with swivel mount; Vertically slide on the support and be provided with a carriage, be fixed with nut on the carriage, nut is connected with the wire rod thread that vertically is erected on the support; Level frame is provided with a rotating shaft on the carriage, and rotating shaft is provided with worm gear, and worm gear is connected with the worm engaging that vertically is erected on the carriage; Radially be fixed with water in the rotating shaft and bore aluminium row fixed mount; Wherein, screw mandrel and the lifting motor that is located on the support are in transmission connection, and worm screw is connected with gyration drive of motor on being located at carriage.This technical scheme has greatly improved grinding and polishing working (machining) efficiency and utilization rate of equipment and installations through on each station head, a plurality of grinding and polishing apparatus being set.
Yet this technical scheme needs the staff and waits for and carry out manual work on equipment next door and change crystal aluminum and arrange; This defective of light is just brought following great negative factor: quartzy grinding and polishing working environment abominable well-known; The dust that in quartzy grinding and polishing work, forms is many; Air quality is very poor; The as easy as rolling off a log trouble respiratory tract of staff class disease, so few people are ready to be engaged in the sector, according to not exclusively investigation; Though this work (only change aluminium row) is warm work not quite simply also; Is but emolument but equivalent to the income of a senior white collar why? This explains that also existing full-automatic quartzy grinding and polishing machine lacks automatic aluminium row material loading and caused the enterprise production cost to increase greatly with the automatic aluminium row function of changing, and this also deliberately acts contrary to the energy-conserving and environment-protective theory that we advocate; The people who is engaged in this type industry changes income with life, so press for a real Full Featured full-automatic real unattended quartzy grinding and polishing machine (function include automatic aluminium row material loading, change aluminium row and grinding and polishing one automatically accomplish and take off material).
The utility model content
The purpose of the utility model is to overcome the quartzy grinding and polishing machine of prior art function imperfection; Can not realize complete unattended function and have the defective of health of human body hidden danger, provide a kind of multi-functional, that production efficiency is high, energy-conserving and environment-protective, really realize unattended full-automatic quartzy grinding and polishing machine.
In order to reach above purpose; The utility model is realized through following technical scheme: a kind of full-automatic quartzy grinding and polishing machine; Comprise frame; It is characterized in that frame is provided with vibration feeding device, manipulator rotational displacement device, manipulator up-down grabbing device, butt joint material loading and preparation device, hemisphere grinding and polishing integrated device I, butt joint preparation and stripper and hemisphere grinding and polishing integrated device II;
Wherein the manipulator rotational displacement device is arranged on top position, frame center, and manipulator up-down grabbing device is provided with one respectively on four jiaos of manipulator rotational displacement device, and the manipulator up-down grabbing device on the diagonal angle forms the center symmetric arrangement; Butt joint material loading and preparation device, hemisphere grinding and polishing integrated device II, hemisphere grinding and polishing integrated device I and butt joint preparation and these four frock mechanisms of stripper according to counterclockwise corresponding successively be arranged at an above-mentioned manipulator up-down grabbing device under; The vibration feeding device is arranged on the outside of butt joint material loading and preparation device and is mated work.
Existing full-automatic quartzy grinding and polishing machine can only be realized the function that the grinding and polishing one is accomplished basically; Yet this technical scheme needs the staff and waits for and carry out manual work on equipment next door and change crystal aluminum and arrange; This defective of light is just brought following great negative factor: quartzy grinding and polishing working environment abominable well-known; The dust that in quartzy grinding and polishing work, forms is many, and air quality is very poor, the as easy as rolling off a log trouble respiratory tract of staff class disease; Therefore few people are ready to be engaged in the sector; According to not exclusively investigation, though quite simply also warm work not of this work (only changing aluminium row), emolument but is equivalent to the income of a senior white collar; Why? This explains that also existing full-automatic quartzy grinding and polishing machine lacks automatic aluminium row material loading and caused the enterprise production cost to increase greatly with the automatic aluminium row function of changing; And this also deliberately acts contrary to the energy-conserving and environment-protective theory that we advocate, and the people who is engaged in this type industry changes income with life, so press for a real Full Featured full-automatic real unattended quartzy grinding and polishing machine (function include automatic aluminium row material loading, change aluminium row and grinding and polishing one automatically accomplish and take off material).
In the utility model,, vibration feeding device, butt joint material loading and preparation device and butt joint preparation and stripper have been designed in order to realize automatic aluminium row material loading and to take off material; In order to realize changing aluminium row automatically, manipulator rotational displacement device and manipulator up-down grabbing device have been designed; In order to realize the grinding and polishing one, hemisphere grinding and polishing integrated device I and hemisphere grinding and polishing integrated device II have been designed.And the utility model ingenious be provided with the position relation of above frock mechanism, make above equipment work cooperate closely, smooth, accomplish without any letup, really realized the theory of unmanned, full-automatic, energy-saving and environmental protection.
As preferably, the manipulator rotational displacement device comprises main shaft, supporting plate, drive motors I, driven wheel I and external toothing;
Main shaft vertically is inserted on the central rack, and the main shaft top is equipped with a supporting plate, in the middle of the supporting plate below be provided with one with the cylinder boss of its one, cylinder boss is installed in rotation on the main shaft through a bearing; The supporting plate top is equipped with a drive motors I; The driving shaft of drive motors I vertically extends the supporting plate lower plane downwards; And the driving shaft lower end of this drive motors I is provided with a driven wheel I, and this driven wheel I is meshed with the peripheral circle external toothing that is provided with of cylinder boss.
Main shaft mainly gets up to support the effect of supporting plate, does not rotate but static setting, and the manipulator up-down grabbing device that supporting plate will drive on it carries out the revolution in the 360 degree scopes, rotates 180 degree at every turn and is controlled by the drive motors I.In order to make that supporting plate well turns round, boss is set conveniently cooperates with bearing, tooth is set cooperates convenient the rotation.
As preferably, manipulator up-down grabbing device comprises up and down plate, guide post, up and down cylinder, aluminium row folding seat and holder cylinder;
Be respectively arranged with a manipulator up-down grabbing device on four jiaos of said supporting plate; Each manipulator up-down grabbing device has included a up and down plate; The both sides, upper surface of up and down plate are respectively arranged with a guide post, are provided with an axis hole corresponding to each guide post on the supporting plate, in the axis hole and be equipped with an axle sleeve; Supporting plate between two axis holes is provided with a up and down cylinder, and the cylinder axis of up and down cylinder runs through supporting plate and is connected on the up and down plate of its below; The below of up and down plate is connected with an aluminium row folding seat, and aluminium row folding seat top correspondence is provided with a holder cylinder.
Aluminium row folding seat grasps aluminium row under the effect of holder cylinder, behind aluminium row folding seat gripping aluminium row, carry out oscilaltion work through the effect of up and down cylinder.Wherein the effect of guide post is the up-down work of stablizing up and down cylinder.
As preferably, dock material loading and preparation device and butt joint preparation and stripper and included aluminium row pedestal, turning motor, the steering gear of awl tooth, heating tube, powder dish, powder dish propulsion cylinder, slide rail III and free wool brush roll;
Aluminium row pedestal is arranged on the frame, and aluminium row pedestal arranged outside has a turning motor and an awl tooth steering gear; Aluminium row pedestal below is provided with heating tube and free wool brush roll, and heating tube one side also is provided with the powder dish, and the powder dish is provided with on the slide rail III, the supporting propulsion cylinder that is provided with of slide rail III.
Aluminium row pedestal is used to lay aluminium row; The turning motor impels awl tooth steering gear running that aluminium is arranged 90 degree that turn to the inside; Form the aluminium row butt joint on butt joint material loading and preparation device and butt joint preparation and stripper two frocks, the semi-finished product blank of the hemisphere of grinding and polishing on the former the aluminium row is bored be docked to the preparation of carrying out second half ball milling throwing on latter's aluminium row; Heating tube is used for boring heating to aluminium row pin top blank, is convenient to the cleaning of free wool brush roll on the one hand, and bonding blank in aspect is quartzy on the other hand; The powder dish can advance before and after aluminium is arranged vertical direction, mainly relies on propulsion cylinder and slide rail III, and it is quartzy that the sticking powder on the powder dish is convenient to aluminium row pin bonding blank.
As preferably, also include the water-blowing device that takes off behind the material in butt joint preparation and the stripper.
The crystal of accomplishing grinding and polishing obtains moulding crystal through behind the over-blowing water it being gone up Impurity removal, and water-blowing device mainly comprises the magnetic valve of this hydraulic giant switching of an air pressure hydraulic giant and control.
As preferably, hemisphere grinding and polishing integrated device I and hemisphere grinding and polishing integrated device II include rotating shaft, mill, head, slide rail IV, drive motors II, drive motors III and wabbler mechanism; The grinding and polishing sector of hemisphere grinding and polishing integrated device I and hemisphere grinding and polishing integrated device II symmetric arrangement and a shared cover rotating shaft and mill;
Rotating shaft is arranged on the frame; Be positioned at a side of main shaft and be provided with perpendicular to ground; Rotating shaft drives through the drive motors II and rotates; Rotating shaft is provided with mill, and mill comprises diameter one little one big coaxial nestable polishing disk and roughing mill in rotating shaft up and down, has on the roughing mill to be emerging in the circumferential ring-type floated finish of polishing disk; The corresponding position of mill is provided with head, and head is slidingly arranged on the frame through slide rail IV and drive motors III; Head also is connected with a wabbler mechanism, and wabbler mechanism comprises eccentric wheel and drive motors V, and eccentric wheel is fixed on the frame and is connected on the drive motors V, and an eccentric point connects a dowel on the eccentric wheel, and this dowel is connected on the head; Head is provided with the conversion equipment that matches with aluminium row turbine wheel shaft, and conversion equipment comprises driving shaft and drive motors VI, and this driving shaft is connected with aluminium row turbine wheel shaft.
Thereby head advances aluminium row adjustable range to realize corase grind and polishing position through slide rail IV and drive motors III; In the grinding and polishing process, the wabbler mechanism through eccentric wheel structure carries out head displacement among a small circle and regulates that the aluminium ranking is put and the conversion equipment rotation adjusting aluminium row pin angle through matching with aluminium row turbine wheel shaft, thereby carries out the grinding and polishing of the quartzy hemisphere multi-angle of blank.
As preferably, the vibration feeding device comprises that material loading is dull and stereotyped, surrounds frame, slide rail I, amplitude of oscillation cylinder, vibrating motor;
The material loading flat board is arranged on the frame, and vibrating motor is arranged on the material loading flat board, and sliding to be provided with through the slide rail I on the material loading flat board surrounds frame; The material loading flat board is provided with row's material path; The whole row of material path surrounds frame and is provided with an amplitude cylinder corresponding to a wherein long margin frame that surrounds frame;
Material loading flat board below is provided with an inverted aluminium row as material loading aluminium row, material loading aluminium row's the corresponding one to one material path on the material loading flat board of aluminium row pin; Material loading aluminium row's below is movably arranged on the frame through a slide rail II and a propulsion cylinder I, and material loading aluminium row's scope of activities is circuitous between vibration feeding device and butt joint material loading and preparation device.
It is that the vibrations material loading is dull and stereotyped that vibrating motor mainly acts on, and rocks blank and bores and make it fall into material path more smoothly and pass; Surrounding frame is rectangle frame, its four frames downside and material loading flat board be abutted against mutually cooperation (slit between the two is small, is far smaller than the diameter that a quartzy blank bores, effectively with quartzy blank bore retaining surround surrounding of frame interval in); The diameter that the pore size of material path and quartzy blank bore adapts, and the number of material path is corresponding to the aluminium row pin number on the aluminium row; The whole row of material path is corresponding to a wherein long margin frame that surrounds frame; The amplitude cylinder promotes to surround frame sliding and swaying before and after the slide rail I; The amplitude that the amplitude cylinder promotes to surround frame remains the long margin frame that surrounds frame and above material path, paces up and down; The time and material path submerges and surrounds in the frame, the time and material path breaks away from and surrounds outside the frame.
As preferably, at the upside of each material path along being provided with a horn-like guide channel, guide channel by surround border side to the material path side gradually frame deepen.
In order to make material loading more smooth and easy, at the upside of each material path along being provided with a horn-like guide channel, guide channel by surround border side to the material path side gradually frame deepen.
Beneficial effect: in the utility model,, designed vibration feeding device, butt joint material loading and preparation device and butt joint preparation and stripper in order to realize automatic aluminium row material loading and to take off material; In order to realize changing aluminium row automatically, manipulator rotational displacement device and manipulator up-down grabbing device have been designed; In order to realize the grinding and polishing one, hemisphere grinding and polishing integrated device I and hemisphere grinding and polishing integrated device II have been designed.And the utility model ingenious be provided with the position relation of above frock mechanism, make above equipment work cooperate closely, smooth, accomplish without any letup, really realized the theory of unmanned, full-automatic, energy-saving and environmental protection.
Description of drawings
Fig. 1 is a kind of structural representation of the utility model;
Fig. 2 is the lateral side view of Fig. 1;
Fig. 3 is the vertical view of Fig. 1.
Among the figure: the 1-material loading is dull and stereotyped, and 2-surrounds frame, 3-amplitude cylinder, 4-slide rail I, 5-material path, 6-aluminium row, 7-slide rail II; The 8-main shaft, 9-supporting plate, 10-drive motors I, the up and down plate of 11-, 12-guide post, 13-axle sleeve, the up and down cylinder of 14-; 15-aluminium row folding seat, 16-aluminium row pedestal, 17-turning motor, the steering gear of 18-awl tooth, 19-heating tube, 20-free wool brush roll; 21-powder dish, 22-propulsion cylinder, 23-slide rail III, 24-rotating shaft, 25-drive motors II, 26-polishing disk; The 27-roughing mill, 28-head, 29-slide rail IV, 30-drive motors III, 31-eccentric wheel, 32-drive motors V; The 33-dowel, 34-turbine wheel shaft, 35-frame, 36-holder cylinder, 37-driven wheel I, 38-external toothing.
The specific embodiment
For the technological means, the creation characteristic that make the utility model and reach purpose and be easy to understand and understand, further set forth the utility model below in conjunction with specific embodiment.
Embodiment: like Fig. 1, Fig. 2 and shown in Figure 3, the full-automatic quartzy grinding and polishing machine of the utility model roughly can be divided into following components on structure: vibration feeding device, manipulator rotational displacement device, manipulator up-down grabbing device, butt joint material loading and preparation device, hemisphere grinding and polishing integrated device I, butt joint preparation and stripper and hemisphere grinding and polishing integrated device II;
Wherein the manipulator rotational displacement device is arranged on top position, frame 35 center, and manipulator up-down grabbing device is provided with one respectively on four jiaos of manipulator rotational displacement device, and the manipulator up-down grabbing device on the diagonal angle forms the center symmetric arrangement; Butt joint material loading and preparation device, hemisphere grinding and polishing integrated device II, hemisphere grinding and polishing integrated device I and butt joint preparation and these four frock mechanisms of stripper according to counterclockwise corresponding successively be arranged at an above-mentioned manipulator up-down grabbing device under; The vibration feeding device is arranged on the outside of butt joint material loading and preparation device and is mated work.
(1) vibration feeding device: comprise that material loading is dull and stereotyped 1, surround frame 2, slide rail I 4, amplitude of oscillation cylinder 3, vibrating motor (install among the figure and illustrate; Only show motor cabinet that this vibration motor is installed; Main effect is that the vibrations material loading is dull and stereotyped, rock blank bore make it fall into material path more smoothly and pass).
Material loading dull and stereotyped 1 is arranged on the frame 35; Vibrating motor is arranged on the material loading dull and stereotyped 1; Sliding to be provided with through slide rail I 4 on the material loading dull and stereotyped 1 surrounds frame 2, surrounds frame 2 and is rectangle frame, and its four frames downside is abutted against cooperation mutually with material loading flat board 1, and (slit between the two is small; Be far smaller than the diameter that a quartzy blank bores, effectively with quartzy blank bore retaining surround surrounding of frame 2 interval in); Material loading dull and stereotyped 1 is provided with row's material path 5, and the diameter that the pore size of material path 5 and quartzy blank bore adapts, and the number of material path 5 is corresponding to the aluminium row pin number on the aluminium row 6; Material path 5 whole rows are corresponding to a wherein long margin frame that surrounds frame 2; Surround frame 2 and be provided with an amplitude cylinder 3; Amplitude cylinder 3 promotes to surround frame 2 along slide rail I 4 front and back sliding and swayings; The amplitude that amplitude cylinder 3 promotes to surround frame 2 remains the long margin frame that surrounds frame 2 and above material path 5, paces up and down, the time and material path 5 submerges and surrounds in the frame 2, the time and material path 5 breaks away from and surrounds outside the frame 2; In order to make material loading more smooth and easy, at the upside of each material path 5 along being provided with a horn-like guide channel, guide channel by surround frame 2 side direction material paths 5 sides gradually frame deepen.
Dull and stereotyped 1 below of material loading is provided with an inverted aluminium row 6 as material loading aluminium row, material loading aluminium row's the corresponding one to one material path 5 on material loading dull and stereotyped 1 of aluminium row pin; Material loading aluminium row's below is movably arranged on the frame 35 through a slide rail II 7 and a propulsion cylinder I (do not install among the figure and illustrate), and material loading aluminium row's scope of activities is circuitous between vibration feeding device and butt joint material loading and preparation device.
(2) manipulator rotational displacement device: comprise main shaft 8, supporting plate 9, drive motors I 10, driven wheel I 37 and external toothing 38.
(3) manipulator up-down grabbing device: comprise up and down plate 11, guide post 12, up and down cylinder 14, aluminium row folding seat 15 and holder cylinder 36.
Be respectively arranged with a manipulator up-down grabbing device on four jiaos of supporting plate 9; Each manipulator up-down grabbing device has included a up and down plate 11; The both sides, upper surface of up and down plate 11 are respectively arranged with a guide post 12, are provided with an axis hole corresponding to each guide post 12 on the supporting plate 9, in the axis hole and be equipped with an axle sleeve 13; Supporting plate 9 between two axis holes is provided with a up and down cylinder 14; The cylinder axis of up and down cylinder 14 runs through supporting plate 9 and is connected on the up and down plate 11 of its below, and this junction is between two guide posts 12, and the guide post 12 of up and down cylinder axis and both sides is arranged in parallel; The below of up and down plate 11 is connected with an aluminium row folding seat 15, and aluminium row folding seat 15 top correspondences are provided with a holder cylinder 36, and holder cylinder 36 is arranged on the up and down plate 11.
(4) butt joint material loading and preparation device and butt joint preparation and stripper: the two structure is similar basically; Aluminium row pedestal 16, turning motor 17, awl tooth steering gear 18, heating tube 19, powder dish 21, propulsion cylinder 22, slide rail III 21 and free wool brush roll 20 have been included; Also include the water-blowing device that takes off behind the material in butt joint preparation and the stripper, water-blowing device comprises the magnetic valve of an air pressure hydraulic giant and its switching of control.
(5) hemisphere grinding and polishing integrated device I and hemisphere grinding and polishing integrated device II: both structures are identical, include rotating shaft 24, mill, head 28, slide rail IV 29, drive motors II 25, drive motors III 30 and wabbler mechanism; The grinding and polishing sector of hemisphere grinding and polishing integrated device I and hemisphere grinding and polishing integrated device II symmetric arrangement and a shared cover rotating shaft 24 and mill;
Rotating shaft 24 is arranged on the frame 35; Be positioned at a side of main shaft 8 and be provided with perpendicular to ground; Rotating shaft 24 drives through drive motors II 25 and rotates; Rotating shaft 24 is provided with mill, and mill comprises the big coaxial up and down nestable polishing disk 26 and roughing mill 27 in rotating shaft of diameter one little, has on the roughing mill 27 to be emerging in the circumferential ring-type floated finish of polishing disk 26; The corresponding position of mill is provided with head 28; Head 28 is slidingly arranged on the frame 35 through slide rail IV 29 and drive motors III 30; Main effect is that aluminium row 6 is installed on the head 28, thereby advances aluminium row 6 adjustable ranges to realize corase grind and polishing through slide rail IV 29 and drive motors III 30; Head 28 also is connected with a wabbler mechanism; It is in grinding and polishing, to carry out head 28 displacement among a small circle that wabbler mechanism mainly acts on; Thereby the grinding and polishing of better many corner cuts, this wabbler mechanism comprise eccentric wheel 31 and drive motors V 32, and eccentric wheel 31 is fixed on the frame 35 and is connected on the drive motors V 32; An eccentric point connects a dowel 33 on the eccentric wheel 31, and this dowel 33 is connected on the head 28; Head 28 is provided with the conversion equipment that matches with aluminium row turbine wheel shaft 34, and conversion equipment comprises driving shaft and drive motors VI (do not install among the figure and illustrate), and this driving shaft is connected with aluminium row turbine wheel shaft 34.
Practical: the utility model only need add quartzy work of blank and rewinding work on butt joint preparation and stripper on the vibration feeding device, the staff can leave on-the-spot the wait fully.
The equipment workflow of concrete the utility model is following:
(1) the vibration feeding device carries out material loading work, and the aluminium of arranging to aluminium on the blank crystal is arranged on the pin; The empty aluminium row of docking simultaneously on material loading and the preparation device aluminium row pedestal carries out the cleaning of heating tube heating and free wool brush roll, and the powder operation is glued in the powder dish propelling of docking afterwards in material loading and the preparation device;
(2) after the powder dish in butt joint material loading and the preparation device is released; Material loading aluminium behind the propelling material loading enters in butt joint material loading and the preparation device; Empty aluminium row after the formation heating and the material loading aluminium row butt joint behind the material loading; Blank crystal on material loading aluminium behind the material loading row is adhered on sky aluminium row's the aluminium row pin, operation achieves a butt joint;
(3) after above-mentioned material loading butt joint operation is accomplished; Material loading aluminium row resets and carries out next step vibrations material loading; The manipulator up-down grabbing device that docks material loading and preparation device top simultaneously descend to grasp the aluminium row on it and resets; Then rotary machine hand rotational displacement device 180 is spent; Make this manipulator up-down grabbing device to being positioned at hemisphere grinding and polishing integrated device I, promptly this manipulator up-down grabbing device carries out hemisphere grinding and polishing work from the hemisphere grinding and polishing integrated device I frock on butt joint material loading and its diagonal angle of preparation device arrival;
(4) start rotating shaft and rotate and drive polishing disk and roughing mill rotation; Manipulator up-down grabbing device on the hemisphere grinding and polishing integrated device I descends and the row of the aluminium on it is placed on the head of hemisphere grinding and polishing integrated device I, thereby advances aluminium row adjustable range to realize corase grind and polishing position through slide rail IV and drive motors III; In the grinding and polishing process; Wabbler mechanism through eccentric wheel structure carries out head displacement among a small circle and regulates that the aluminium ranking is put and the conversion equipment rotation adjusting aluminium row pin angle through matching with aluminium row turbine wheel shaft, thereby carries out the grinding and polishing of the quartzy hemisphere multi-angle of blank, many corner cuts;
(5) when accomplishing blank crystal after hemisphere grinding and polishing integrated device I is accomplished the hemisphere grinding and polishing; Manipulator up-down grabbing device grasps aluminium row and resets; Then rotary machine hand rotational displacement device 180 is spent; Make this manipulator up-down grabbing device return in butt joint material loading and preparation device, and will have the quartzy aluminium dispatch of the semi-finished product blank of grinding and polishing hemisphere to the pedestal that docks material loading and preparation device; Empty aluminium row on butt joint preparation simultaneously and the stripper aluminium row pedestal carries out the cleaning of heating tube heating and free wool brush roll, and the powder dish in butt joint preparation afterwards and the stripper advances and glues the powder operation; After the powder dish in butt joint preparation and the stripper is released; The aluminium row pedestal that docks material loading and preparation device and butt joint preparation and stripper this moment aluminium row on the turning motor impels in the running of awl tooth steering gear it turns to the inside and 90 spends; Form the aluminium row butt joint on butt joint material loading and preparation device and butt joint preparation and stripper two frocks, the semi-finished product blank crystal of the hemisphere of grinding and polishing on the former the aluminium row is docked to latter's aluminium arranges;
(6) after above-mentioned hemisphere butt joint operation is accomplished; Manipulator up-down grabbing device grasps the aluminium row of butt joint preparation and stripper and resets; Then rotary machine hand rotational displacement device 180 is spent; Make this manipulator up-down grabbing device to being positioned at hemisphere grinding and polishing integrated device II, promptly this manipulator up-down grabbing device carries out the grinding and polishing work of second half ball from the hemisphere grinding and polishing integrated device II frock on butt joint preparation and its diagonal angle of stripper arrival; Hemisphere grinding and polishing integrated device II is carried out the grinding and polishing operation of same step (5) hemisphere grinding and polishing integrated device I, and unique difference is another quartzy hemisphere of semi-finished product blank of grinding and polishing;
(7) after hemisphere grinding and polishing integrated device II is accomplished the hemisphere grinding and polishing; Manipulator up-down grabbing device grasps the aluminium row who has the moulding crystal of accomplishing whole grinding and polishing work and resets; Then rotary machine hand rotational displacement device 180 is spent; Make this manipulator up-down grabbing device return in butt joint preparation and stripper, manipulator up-down grabbing device will have on the aluminium row pedestal of quartzy aluminium dispatch to butt joint preparation of the moulding of having accomplished whole grinding and polishing work and stripper and take off material and blow the water conservancy project preface then; Accomplish whole grinding and polishing work, the equipment grinding and polishing work of the utility model repeats free of discontinuities according to above-mentioned steps and carries out.
Attention: in the utility model, because each frock is separate, though job step is along connecing completion; But also there is neutral in the centre, and after docking as the row of the aluminium on butt joint material loading and preparation device and butt joint preparation and the stripper, butt joint material loading and preparation device are in holding state in the ensuing operation; In order to improve this efficiency of equipment; So after the aluminium row on butt joint material loading and preparation device and butt joint preparation and the stripper accomplishes butt joint, dock the material process that docks that material loading and preparation device just begin next samsara and vibration feeding device, thereby carry out hemisphere grinding and polishing integrated device I and the work of hemisphere grinding and polishing integrated device II simultaneously; Reduce the idle running stand-by period of integral device; And do not influence again each other, also practiced thrift the energy when having improved production efficiency greatly, saved production cost greatly.
More than show and described the advantage of basic principle, principal character and the utility model of the utility model.The technical staff of the industry should understand; The utility model is not restricted to the described embodiments; The principle of describing in the foregoing description and the specification that the utility model just is described; The utility model also has various changes and modifications under the prerequisite that does not break away from the utility model spirit and scope, and these variations and improvement all fall in the utility model scope that requires protection.The utility model requires protection domain to be defined by appending claims and equivalent thereof.
Claims (8)
1. full-automatic quartzy grinding and polishing machine; Comprise frame; It is characterized in that frame is provided with vibration feeding device, manipulator rotational displacement device, manipulator up-down grabbing device, butt joint material loading and preparation device, hemisphere grinding and polishing integrated device I, butt joint preparation and stripper and hemisphere grinding and polishing integrated device II;
Wherein the manipulator rotational displacement device is arranged on top position, frame center, and manipulator up-down grabbing device is provided with one respectively on four jiaos of manipulator rotational displacement device, and the manipulator up-down grabbing device on the diagonal angle forms the center symmetric arrangement; Butt joint material loading and preparation device, hemisphere grinding and polishing integrated device II, hemisphere grinding and polishing integrated device I and butt joint preparation and these four frock mechanisms of stripper according to counterclockwise corresponding successively be arranged at an above-mentioned manipulator up-down grabbing device under; The vibration feeding device is arranged on the outside of butt joint material loading and preparation device and is mated work.
2. full-automatic quartzy grinding and polishing machine according to claim 1 is characterized in that the manipulator rotational displacement device comprises main shaft, supporting plate, drive motors I, driven wheel I and external toothing;
Main shaft vertically is inserted on the central rack, and the main shaft top is equipped with a supporting plate, in the middle of the supporting plate below be provided with one with the cylinder boss of its one, cylinder boss is installed in rotation on the main shaft through a bearing; The supporting plate top is equipped with a drive motors I; The driving shaft of drive motors I vertically extends the supporting plate lower plane downwards; And the driving shaft lower end of this drive motors I is provided with a driven wheel I, and this driven wheel I is meshed with the peripheral circle external toothing that is provided with of cylinder boss.
3. full-automatic quartzy grinding and polishing machine according to claim 2 is characterized in that manipulator up-down grabbing device comprises up and down plate, guide post, up and down cylinder, aluminium row folding seat and holder cylinder;
Be respectively arranged with a manipulator up-down grabbing device on four jiaos of said supporting plate; Each manipulator up-down grabbing device has included a up and down plate; The both sides, upper surface of up and down plate are respectively arranged with a guide post, are provided with an axis hole corresponding to each guide post on the supporting plate, in the axis hole and be equipped with an axle sleeve; Supporting plate between two axis holes is provided with a up and down cylinder, and the cylinder axis of up and down cylinder runs through supporting plate and is connected on the up and down plate of its below; The below of up and down plate is connected with an aluminium row folding seat, and aluminium row folding seat top correspondence is provided with a holder cylinder.
4. based on the described full-automatic quartzy grinding and polishing machine of claim 1; It is characterized in that butt joint material loading and preparation device and butt joint preparation and stripper have included aluminium row pedestal, turning motor, the steering gear of awl tooth, heating tube, powder dish, powder dish propulsion cylinder, slide rail III and free wool brush roll;
Aluminium row pedestal is arranged on the frame, and aluminium row pedestal arranged outside has a turning motor and an awl tooth steering gear; Aluminium row pedestal below is provided with heating tube and free wool brush roll, and heating tube one side also is provided with the powder dish, and the powder dish is provided with on the slide rail III, the supporting propulsion cylinder that is provided with of slide rail III.
5. based on the described full-automatic quartzy grinding and polishing machine of claim 4, it is characterized in that, also include a water-blowing device that takes off behind the material in butt joint preparation and the stripper.
6. full-automatic quartzy grinding and polishing machine according to claim 1 is characterized in that, hemisphere grinding and polishing integrated device I and hemisphere grinding and polishing integrated device II include rotating shaft, mill, head, slide rail IV, drive motors II, drive motors III and wabbler mechanism; The grinding and polishing sector of hemisphere grinding and polishing integrated device I and hemisphere grinding and polishing integrated device II symmetric arrangement and a shared cover rotating shaft and mill;
Rotating shaft is arranged on the frame; Be positioned at a side of main shaft and be provided with perpendicular to ground; Rotating shaft drives through the drive motors II and rotates; Rotating shaft is provided with mill, and mill comprises diameter one little one big coaxial nestable polishing disk and roughing mill in rotating shaft up and down, has on the roughing mill to be emerging in the circumferential ring-type floated finish of polishing disk; The corresponding position of mill is provided with head, and head is slidingly arranged on the frame through slide rail IV and drive motors III; Head also is connected with a wabbler mechanism, and wabbler mechanism comprises eccentric wheel and drive motors V, and eccentric wheel is fixed on the frame and is connected on the drive motors V, and an eccentric point connects a dowel on the eccentric wheel, and this dowel is connected on the head; Head is provided with the conversion equipment that matches with aluminium row turbine wheel shaft, and conversion equipment comprises driving shaft and drive motors VI, and this driving shaft is connected with aluminium row turbine wheel shaft.
7. according to claim 1 or 2 or 3 or 4 or 5 or 6 described full-automatic quartzy grinding and polishing machines, it is characterized in that the vibration feeding device comprises that material loading is dull and stereotyped, surrounds frame, slide rail I, amplitude of oscillation cylinder, vibrating motor;
The material loading flat board is arranged on the frame, and vibrating motor is arranged on the material loading flat board, and sliding to be provided with through the slide rail I on the material loading flat board surrounds frame; The material loading flat board is provided with row's material path; The whole row of material path surrounds frame and is provided with an amplitude cylinder corresponding to a wherein long margin frame that surrounds frame;
Material loading flat board below is provided with an inverted aluminium row as material loading aluminium row, material loading aluminium row's the corresponding one to one material path on the material loading flat board of aluminium row pin; Material loading aluminium row's below is movably arranged on the frame through a slide rail II and a propulsion cylinder I, and material loading aluminium row's scope of activities is circuitous between vibration feeding device and butt joint material loading and preparation device.
8. full-automatic quartzy grinding and polishing machine according to claim 7 is characterized in that, at the upside of each material path along being provided with a horn-like guide channel, guide channel by surround border side to the material path side gradually frame deepen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220073041XU CN202479917U (en) | 2012-03-01 | 2012-03-01 | Full-automatic crystal grinding and polishing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220073041XU CN202479917U (en) | 2012-03-01 | 2012-03-01 | Full-automatic crystal grinding and polishing machine |
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| Publication Number | Publication Date |
|---|---|
| CN202479917U true CN202479917U (en) | 2012-10-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220073041XU Expired - Fee Related CN202479917U (en) | 2012-03-01 | 2012-03-01 | Full-automatic crystal grinding and polishing machine |
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| CN (1) | CN202479917U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102626892A (en) * | 2012-03-01 | 2012-08-08 | 骆影文 | Automatic crystal grinding and polishing machine |
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2012
- 2012-03-01 CN CN201220073041XU patent/CN202479917U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102626892A (en) * | 2012-03-01 | 2012-08-08 | 骆影文 | Automatic crystal grinding and polishing machine |
| CN102626892B (en) * | 2012-03-01 | 2014-03-26 | 骆影文 | Automatic crystal grinding and polishing machine |
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