CN202460955U - UV (Ultraviolet) curing forming machine - Google Patents
UV (Ultraviolet) curing forming machine Download PDFInfo
- Publication number
- CN202460955U CN202460955U CN2012200471167U CN201220047116U CN202460955U CN 202460955 U CN202460955 U CN 202460955U CN 2012200471167 U CN2012200471167 U CN 2012200471167U CN 201220047116 U CN201220047116 U CN 201220047116U CN 202460955 U CN202460955 U CN 202460955U
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- control device
- ultraviolet light
- irradiation head
- light polymerization
- machine according
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Abstract
The utility model discloses a UV (Ultraviolet) curing forming machine which comprises a constant voltage power supply, a control device and an LED (Light-Emitting Diode) UV irradiation head, wherein the control device comprises a main control board, as well as a button board, a data processing module, an LCD (Liquid Crystal Display) screen and an irradiation head interface which are electrically connected with the main control board; the constant voltage power supply is electrically connected with the main control board of the control device; and the LED UV irradiation head is electrically connected with the irradiation head interface of the control device. According to the UV curing forming machine, the cold light source of a UV LED is utilized for curing a UV resin material, the electric energy consumption is reduced, and the curing cost is saved; and the UV curing forming machine conforms to the environmental conservation requirements, and is flexible and convenient in use and good in popularization prospect.
Description
Technical field
The utility model relates to a kind of ultraviolet light polymerization make-up machine.
Background technology
Comply with the trend of the whole world about energy-saving and emission-reduction; To using the demand of UV resin industries such as (ink, sticker, coating) to solidifying; High energy consumption, high pollution mode that traditional use mercury lamp solidifies; The trend of incompatibility era development more and more is badly in need of a kind of cold light source that is used for the energy-conserving and environment-protective of industrial trades such as electronics, spraying, printing and dyeing and is replaced traditional mercury lamp and solidify.
LED is little with its volume, and is all solid state, the long-life, and environmental protection, series of advantages such as power saving are used widely in each big field, become one of high-tech sector of tool development prospect of 21 century.Numerous countries such as the U.S., European Union, Japan launch respectively plan, drop into huge fund and quicken its development, to capture the energy strategy commanding elevation.The electro-optical efficiency of existing LED is about 20%～30%, and 70%～80% energy is converted into the heat energy that can't discharge by radiation.If package cooling is bad, chip temperature is raise, cause that stress distribution is uneven, chip light emitting efficient reduces, the fluorescent material conversion efficiency descends.When temperature surpasses certain value, it is soaring that the crash rate of device will be index law.
Ultraviolet light polymerization irradiation apparatus employing LED is that the ultraviolet ray of light source is shone UV resin (ink, sticker, coating), and resin is hardened rapidly, is usually used in industrial trades such as electronics, spraying, printing and dyeing.For example adopt this equipment that the UV resin that spreads upon on small
such as CD, MD, DVD player, lens, notebook computer liquid crystal panels is carried out cover, can realize accurate the combination.
In the ultraviolet light polymerization irradiation apparatus, the LED luminous tube is valuable electronic devices and components, and its changes of properties directly influences the work effect of equipment.Because current technical limitations, the thermal efficiency of the LED luminous tube in this equipment is not high.As be in the unlatching duty for a long time, and the LED luminous tube can be because of the accelerated ageing of being heated, and shorten service life.
The utility model content
The utility model technical problem to be solved provides a kind of ultraviolet light polymerization make-up machine, adopts and utilizes the luminous cold light source of ultraviolet leds, and cost is low, energy-conserving and environment-protective.
In order to solve the problems of the technologies described above, the technical scheme that the utility model provided is: a kind of ultraviolet light polymerization make-up machine comprises constant voltage source, control device and LED UV-irradiation head; Said control device comprises master board, and the keypad that is electrically connected with master board, data processing module, LCDs and irradiation head interface; Said constant voltage source is electrically connected with the master board of control device; Said LED UV-irradiation head is electrically connected with the irradiation head interface of control device.
The data processing module of said control device is computer or PLC.
Said control device also comprises the floor push interface; Said floor push interface is electrically connected with master board.
Said LED UV-irradiation head comprises housing, heat radiation module, cooling fan, ultraviolet leds, camera lens and mirror post; Said heat radiation module and cooling fan all are provided with one at least; Said heat radiation module and cooling fan are separately fixed on the inner bottom plating and madial wall of housing; The inner bottom plating of said housing is provided with groove; Said ultraviolet leds is fixed on the bottom of heat radiation module, and is arranged in groove; Said camera lens is fixed on the bottom of housing; Said mirror post is fixed on the camera lens.
Said housing is combined by each separate panels, is fixedly connected through screw between each separate panels.
The heat radiation module of said LED UV-irradiation head comprises copper base, header board, U type heat pipe and fin; Said ultraviolet leds is fixed on the copper base; Said copper base is fixed on the lower surface of header board through screw; Said U type heat pipe is welded on the upper surface of header board; Said fin is welded on the U type heat pipe; Said U type heat pipe is a copper pipe; Said U type heat pipe inside is vacuum, and is filled with fluid.
Be provided with heat-conducting silicone grease between the copper base of said heat radiation module and the header board.
Said heat radiation module also comprises temperature sensor; Said temperature sensor is welded on the copper base.
Said mirror post removably is fixed on the camera lens.
The adjustable focal length of said camera lens.
After having adopted technique scheme; The utlity model has following beneficial effect: (1) the utility model adopts the cold light source of ultraviolet leds to realize the curing to the UV resin material; Practiced thrift consumption, saved the curing cost, compliance with environmental protection requirements electric energy; Flexible in the use, the excellent popularization prospect is arranged.
(2) the utility model is under the situation of electric power starting; Can the ultraviolet light polymerization irradiation apparatus be set to constant current, PWM, stepping, wisdom optics and various modes such as manual; After completion is set, can realize the open and close of ultraviolet leds automatically, thereby make that the workman's is more convenient to operate; More can save work efficiency of workers, be specially adapted in very severes such as spraying, printing and dyeing and the working environment that the workman can not directly contact.
(3) the floor push interface of the utility model is electrically connected with the input of master board; Through foot-operated control device is installed, make that under the situation of electric power starting the operator on the streamline can trample foot-operated control device through a pin; Realize the open and close of ultraviolet leds; Thereby make the more convenient to operate of workman, improved operating efficiency, be specially adapted to workman's on the streamline operation.
(4) the utility model can be provided with a plurality of heat radiation modules as required, can come the heat radiation module is spliced according to the length of different efficient light sources, is convenient to substitute and safeguard, reduces cost, and increases economic efficiency.
(5) housing of the utility model is combined by each separate panels, and this structure is convenient to clear up the maintenance and the maintenance works such as dust of enclosure interior.
(6) fluid of the U type heat pipe of the heat radiation module of the utility model inside is so that evaporation---the phase transition process of condensation circulates in U type heat pipe inside repeatedly; Constantly the heat with the hot junction reaches colling end; Thereby form the diabatic process that heat is reached the other end from an end of pipe; Make to the utlity model has very high radiating efficiency, effectively solve the LED heat dissipation problem of ultraviolet light polymerization make-up machine.
(7) be provided with heat-conducting silicone grease between the copper base of the heat radiation module of the utility model and the header board, make copper base and header board precision contact, further improve radiating efficiency.
(8) copper base of the heat radiation module of the utility model is fixed on the header board through screw, makes copper base can better contact with header board, also for convenience detach simultaneously and maintenance.
(9) the U type heat pipe of the heat radiation module of the utility model is a copper pipe; Copper pipe has the advantage that heat transfer speed is exceedingly fast; Can effectively reduce thermal resistance value, increase radiating efficiency, the vapour in the Totally enclosed vacuum copper pipe, liquid phase become transmits heat; Has high thermal conductivity, up to the hundreds of times of the fine copper capacity of heat transmission.
(10) the mirror post of the utility model removably is fixed on the camera lens, and this mode has substituted the original mode with the black glue of high temperature, and is for convenience detach, avoids the aging problem of bringing of black glue.
(11) adjustable focal length of the camera lens of the utility model, thus can reach the energy requirement of client through focusing to LED.
Description of drawings
For the content that makes the utility model is expressly understood more easily,, the utility model is done further detailed explanation, wherein below according to specific embodiment and combine accompanying drawing
Fig. 1 is the structured flowchart of the utility model.
Fig. 2 is the structural representation of the LED UV-irradiation head of the utility model.
Fig. 3 is the structural representation of enclosure interior of the LED UV-irradiation head of the utility model.
Fig. 4 is the structural representation of heat radiation module of the LED UV-irradiation head of the utility model.
Label in the accompanying drawing is:
Constant voltage source 1, control device 2, keypad 21, floor push interface 22, data processing module 23, master board 24, LCDs 25, irradiation head interface 26, LED UV-irradiation head 3, housing 31, heat radiation module 32, copper base 321, header board 322, U type heat pipe 323, fin 324, cooling fan 33, ultraviolet leds 34, camera lens 35, mirror post 36.
The specific embodiment
(embodiment 1)
See Fig. 1, the ultraviolet light polymerization make-up machine of present embodiment comprises constant voltage source 1, control device 2 and LED UV-irradiation head 3.
Control device 2 comprises master board 24, and the keypad 21 that is electrically connected with master board 24, floor push interface 22, data processing module 23, LCDs 25 and irradiation head interface 26.Constant voltage source 1 is electrically connected with the master board 24 of control device 2.LED UV-irradiation head 3 is electrically connected with the irradiation head interface 26 of control device 2.The data processing module 3 of control device 2 is computer or PLC.
See Fig. 2 and Fig. 3, LED UV-irradiation head 3 comprises housing 31, heat radiation module 32, cooling fan 33, ultraviolet leds 34, camera lens 35 and mirror post 36.Heat radiation module 32 all is provided with one at least with cooling fan 33.Heat radiation module 32 is separately fixed on the inner bottom plating and madial wall of housing 31 with cooling fan 33.The inner bottom plating of housing 31 is provided with groove.Ultraviolet leds 34 is fixed on the bottom of heat radiation module 32, and is arranged in groove.Camera lens 35 removably is fixed on the bottom of housing 31, and the adjustable focal length of camera lens 35.Mirror post 36 is fixed on the camera lens 35.Housing 31 is combined by each separate panels, is fixedly connected through screw between each separate panels.
See Fig. 4, the heat radiation module 32 of LED UV-irradiation head 3 comprises copper base 321, header board 322, U type heat pipe 323, fin 324 and temperature sensor.Ultraviolet leds 34 is fixed on the copper base 321.Copper base 321 is fixed on the lower surface of header board 322 through screw.U type heat pipe 323 is welded on the upper surface of header board 322.Fin 324 is welded on the U type heat pipe 23.U type heat pipe 323 is a copper pipe.U type heat pipe 323 inside are vacuum, and are filled with fluid.Be provided with heat-conducting silicone grease between the copper base 321 of heat radiation module 32 and the header board 322.Temperature sensor is welded on the copper base 321.
Under the situation of electric power starting, can the ultraviolet light polymerization irradiation apparatus be set to constant current, PWM, stepping, wisdom optics and various modes such as manual.After completion is set, can realize the open and close of LED luminous tube automatically, thereby make the more convenient to operate of workman, more can save work efficiency of workers, be specially adapted in very severes such as spraying, printing and dyeing and the working environment that the workman can not directly contact.Through foot-operated control device is installed; Make under the situation of electric power starting; Operator on the streamline can trample foot-operated control device through a pin, realizes the open and close of ultraviolet leds 34, thereby makes that the workman's is more convenient to operate; Improve operating efficiency, be specially adapted to workman's on the streamline operation.
1. constant current mode:
When under this pattern, working, control light intensity through setup parameter.Parameter representes that the luminous intensity of exporting accounts for the percentage of total light intensity.Time was set arbitrarily from 0.1 second to 999.9 seconds.Such as setup parameter is 50%, and the time is 2 seconds, and when pressing pedal, in 2 seconds, irradiation head will be exported 50% (if total light intensity is 8000mW/cm2, set at 50% o'clock, output intensity is 4000mW/cm2) of total light intensity, surpass 2 seconds, stop light output automatically.
2. PWM pattern:
When under this pattern, working, parameter is represented dutycycle (0～100%).After pressing pedal, the time begins to countdown, and this passage will be operated in pulse condition, and the time makes zero, and quits work automatically.This pattern is fit to UV glue, can prevent the atrophy under illuminated of UV glue.
3. step mode:
After pressing pedal, this passage will be operated in the stepping state.Can set for 10 steps.Which step is parameter represent.Per step can be set different light intensity and time.When per step all accomplishes, will quit work automatically.
4. wisdom optical mode:
When selecting this pattern, this passage will be operated in wisdom optics single user state.Time generally was set in 0.1～0.2 second, pressed pedal, and at 0.1～0.2 second output intensity, at this moment UV glue did not solidify fully, can adjust bonding position.After adjust the position, double-click pedal, will shine this moment always, and when clicking pedal, illumination is penetrated and is stopped.This pattern is well suited for the gluing of optical mirror slip.
5. manual mode:
This pattern is the other a kind of operator scheme under the wisdom optical mode.This pattern is other a kind of mode of control pedal.Press pedal and begin ultraviolet ray output, press pedal once more and stop light output.Parameter on the LCDs 25 is represented the size of optical output power.
Above-described specific embodiment; Purpose, technical scheme and beneficial effect to the utility model have carried out further explain, it should be understood that the above is merely the specific embodiment of the utility model; Be not limited to the utility model; All within the spirit and principle of the utility model, any modification of being made, be equal to replacement, improvement etc., all should be included within the protection domain of the utility model.
Claims (10)
1. a ultraviolet light polymerization make-up machine is characterized in that: comprise constant voltage source (1), control device (2) and LED UV-irradiation head (3); Said control device (2) comprises master board (24), and the keypad (21) that is electrically connected with master board (24), data processing module (23), LCDs (25) and irradiation head interface (26); Said constant voltage source (1) is electrically connected with the master board (24) of control device (2); Said LED UV-irradiation head (3) is electrically connected with the irradiation head interface (26) of control device (2).
2. a kind of ultraviolet light polymerization make-up machine according to claim 1 is characterized in that: the data processing module (3) of said control device (2) is computer or PLC.
3. a kind of ultraviolet light polymerization make-up machine according to claim 1 is characterized in that: said control device (2) also comprises floor push interface (22); Said floor push interface (22) is electrically connected with master board (24).
4. a kind of ultraviolet light polymerization make-up machine according to claim 1 is characterized in that: said LED UV-irradiation head (3) comprises housing (31), heat radiation module (32), cooling fan (33), ultraviolet leds (34), camera lens (35) and mirror post (36); Said heat radiation module (32) and cooling fan (33) all are provided with one at least; Said heat radiation module (32) and cooling fan (33) are separately fixed on the inner bottom plating and madial wall of housing (31); The inner bottom plating of said housing (31) is provided with groove; Said ultraviolet leds (34) is fixed on the bottom of heat radiation module (32), and is arranged in groove; Said camera lens (35) is fixed on the bottom of housing (31); Said mirror post (36) is fixed on the camera lens (35).
5. a kind of ultraviolet light polymerization make-up machine according to claim 4 is characterized in that: said housing (31) is combined by each separate panels, is fixedly connected through screw between each separate panels.
6. a kind of ultraviolet light polymerization make-up machine according to claim 4 is characterized in that: the heat radiation module (32) of said LED UV-irradiation head (3) comprises copper base (321), header board (322), U type heat pipe (323) and fin (324); Said ultraviolet leds (34) is fixed on the copper base (321); Said copper base (321) is fixed on the lower surface of header board (322) through screw; Said U type heat pipe (323) is welded on the upper surface of header board (322); Said fin (324) is welded on the U type heat pipe (23); Said U type heat pipe (323) is a copper pipe; Said U type heat pipe (323) inside is vacuum, and is filled with fluid.
7. a kind of ultraviolet light polymerization make-up machine according to claim 6 is characterized in that: be provided with heat-conducting silicone grease between the copper base (321) of said heat radiation module (32) and the header board (322).
8. a kind of ultraviolet light polymerization make-up machine according to claim 6 is characterized in that: said heat radiation module (32) also comprises temperature sensor; Said temperature sensor is welded on the copper base (321).
9. a kind of ultraviolet light polymerization make-up machine according to claim 4 is characterized in that: said mirror post (36) removably is fixed on the camera lens (35).
10. a kind of ultraviolet light polymerization make-up machine according to claim 4 is characterized in that: the adjustable focal length of said camera lens (35).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200471167U CN202460955U (en) | 2012-02-14 | 2012-02-14 | UV (Ultraviolet) curing forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200471167U CN202460955U (en) | 2012-02-14 | 2012-02-14 | UV (Ultraviolet) curing forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202460955U true CN202460955U (en) | 2012-10-03 |
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ID=46909153
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200471167U Expired - Lifetime CN202460955U (en) | 2012-02-14 | 2012-02-14 | UV (Ultraviolet) curing forming machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN202460955U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103240216A (en) * | 2012-02-14 | 2013-08-14 | 江苏固立得精密光电有限公司 | Ultraviolet curing molding machine |
| CN103990581A (en) * | 2014-05-27 | 2014-08-20 | 北京垠海工程技术研究有限责任公司 | Coating machine |
| CN104668164A (en) * | 2015-03-19 | 2015-06-03 | 苏州光宝微电子科技有限公司 | UV-LED (Ultraviolet Light-emitting Diode) light source machine and light source machine curing control method |
| CN107654856A (en) * | 2017-09-21 | 2018-02-02 | 武汉优炜星科技有限公司 | A kind of UV LED light sources |
| CN109013247A (en) * | 2018-08-03 | 2018-12-18 | 杭州国瑞光电有限公司 | A kind of system controlling UVLED solidification equipment |
-
2012
- 2012-02-14 CN CN2012200471167U patent/CN202460955U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103240216A (en) * | 2012-02-14 | 2013-08-14 | 江苏固立得精密光电有限公司 | Ultraviolet curing molding machine |
| CN103240216B (en) * | 2012-02-14 | 2014-07-30 | 江苏固立得精密光电有限公司 | Ultraviolet curing molding machine |
| CN103990581A (en) * | 2014-05-27 | 2014-08-20 | 北京垠海工程技术研究有限责任公司 | Coating machine |
| CN104668164A (en) * | 2015-03-19 | 2015-06-03 | 苏州光宝微电子科技有限公司 | UV-LED (Ultraviolet Light-emitting Diode) light source machine and light source machine curing control method |
| CN107654856A (en) * | 2017-09-21 | 2018-02-02 | 武汉优炜星科技有限公司 | A kind of UV LED light sources |
| CN107654856B (en) * | 2017-09-21 | 2020-05-01 | 武汉优炜星科技有限公司 | UV-LED light source |
| CN109013247A (en) * | 2018-08-03 | 2018-12-18 | 杭州国瑞光电有限公司 | A kind of system controlling UVLED solidification equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20121003 |