CN109013247A - A kind of system controlling UVLED solidification equipment - Google Patents
A kind of system controlling UVLED solidification equipment Download PDFInfo
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- CN109013247A CN109013247A CN201810878097.4A CN201810878097A CN109013247A CN 109013247 A CN109013247 A CN 109013247A CN 201810878097 A CN201810878097 A CN 201810878097A CN 109013247 A CN109013247 A CN 109013247A
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- processor
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- input terminal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The present invention relates to UV curing technology fields, and disclose a kind of system for controlling UVLED solidification equipment, including processor, the output end of processor is electrically connected with UV LED light source mould group input terminal, the output end of processor is electrically connected with the input terminal for solidifying detection unit, the output end for solidifying detection unit is electrically connected with UV LED light source mould group input terminal, and the output end for solidifying detection unit is electrically connected with feedback module input terminal.The system of control UVLED solidification equipment, pass through setting temperature sensor, hot-air drying unit, memory and control panel, heating plastotype is carried out to the material after the completion of solidification using hot-air drying unit, when temperature reaches setting value, water-cooled cooling is carried out to material using water-cooling unit, temperature with high efficiency is carried out while improving solidification stability, cooperation solidification detection unit detects material again, and it will test information and be uploaded to data store internal progress internal data comparison, to be detected to cured completeness, to ensure that cured effect.
Description
Technical field
The present invention relates to UV curing technology field, specially a kind of system for controlling UVLED solidification equipment.
Background technique
UVLED solidification is the cured one kind of UV, is to be solidified UV ink, UV glue, UV coating etc. using UVLED light source.
It is well known that ultraviolet light is successfully generalized to business application before more than 30 years.Each adhesive manufacturer is directed to UV photocuring
Characteristic is developed for the series UV product such as being bonded, sealing, print, and is widely used in the crowds such as communication, electronics, optics, printing
It is multi-field.These products can be cured or hardened under the irradiation of UV light, and with traditional product-UV photocuring more accelerates it is efficient,
Energy conservation and environmental protection.
Through retrieving, Chinese patent grant number CN206124034U discloses a kind of UV-LED light curring unit, and feature exists
In, including rack, the conveying device being arranged on the rack, into board checking device, go out board checking device, the upper lamp box of UV-LED, UV-
Lamp box, cooling device, control system, the power supply being connected with control system under LED, it is described into board checking device, ejecting plate detection dress
Set the both ends for being separately positioned on rack and into board checking device, go out board checking device can respectively to the import of conveying device, outlet
It is checked, lamp box is respectively set on the rack under lamp box, UV-LED on the UV-LED, lamp box, UV- on the UV-LED
Under LED lamp box be located at lamp box on the upper/lower terminal and UV-LED of conveying device, under UV-LED lamp box can respectively to conveying fill
The plate set is irradiated, and the cooling device is arranged on the rack, and the cooling device is one group and is located at UV-
Under the upper lamp box top LED, UV-LED below lamp box, which is had the following problems: although can be to solid when being solidified
Change material and carries out cooling treatment, but single cooling can have an impact solidification effect, it is poor so as to cause fixed effect, thus
Reduce the stability after solidifying.
Again through retrieving, Chinese patent grant number CN203286535U discloses a kind of circuit board printing the cold of UV cure lamp
But system, including LED lamp panel, lamp body, refrigeration unit, filter, circulating pump and control circuit, the lamp body include cooling
Chamber, in LED lamp panel fixed lamp body, the import of circulating pump connects the outlet of filter, and the outlet of circulating pump connects the import of refrigeration unit;
The outlet of refrigeration unit connects the import of cooling chamber, and the outlet of cooling chamber connects the import of filter, control circuit include microcontroller,
Freeze drive circuit, and flow sensor and temperature sensor, temperature sensor are mounted in LED lamp panel, temperature sensor
Signal output end connects microprocessor;The outlet of refrigeration unit connects the import of cooling chamber by flow sensor, flow sensor
Signal output end connects microprocessor;The control signal output of microprocessor connects refrigeration drive circuit, and freeze drive circuit
Output terminate refrigeration unit, the cooling system of the UV cure lamp has the following problems: although equally having radiator and dissipating
Hot charging is set to cold wind heat dissipation, and this radiating mode will lead to the accumulation of dust, so that the heat dissipation effect of radiator is influenced, thus
Cause solidification effect poor.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides a kind of system for controlling UVLED solidification equipment, it is good to have solidification effect
The advantages of, solve the problems, such as that solidification effect is poor.
(2) technical solution
To realize the good purpose of above-mentioned solidification effect, the invention provides the following technical scheme: a kind of control UVLED solidification equipment
The output end of system, including processor, processor is electrically connected with UV LED light source mould group input terminal, the output end of the processor
It is electrically connected with the input terminal for solidifying detection unit, the output end for solidifying detection unit and UV LED light source mould group input terminal electricity
Connection, the output end for solidifying detection unit are electrically connected with feedback module input terminal, the output end of the feedback module and record
Enter the input terminal electrical connection of module, the processor with memory is two-way is electrically connected, the memory includes database, the record
The output end for entering module is electrically connected with the input terminal of database, the processor with temperature sensor is two-way is electrically connected, the place
The input terminal of reason device is electrically connected with the output end of control panel, the input terminal of the processor and the output end electricity of sun-generated electric power
Connection, the output end of the processor are electrically connected with the input terminal of timer.
Preferably, the solidification detection unit includes detection module and voice alarm module.
Preferably, the output end of the processor is electrically connected with hot-air drying unit input terminal, the processor output end
Be electrically connected with the input terminal of water-cooling unit, the output end of the hot-air drying unit and water-cooling unit with UV LED
The input terminal of light source module group is electrically connected.
Preferably, the water-cooling unit includes monitoring water level module and moisturizing reflux module.
Preferably, the processor with wireless communication module is two-way is electrically connected, wireless communication module and filter two-wire electricity
Connection, filter with wireless control terminal is two-way is electrically connected.
Preferably, the model STM32F103 of the processor, processor using 40 pin dual inline type DIP, interior have
The ROM of 128 ram cells and 4K and interrupted there are two 16 bit timing counters, outside two, two timing numerations interrupt with
And one serial interrupt and 48 parallel-by-bit input ports.
(3) beneficial effect
Compared with prior art, the present invention provides it is a kind of control UVLED solidification equipment system, have it is following the utility model has the advantages that
1, the system of control UVLED solidification equipment passes through setting temperature sensor, hot-air drying unit, memory and control
Panel carries out heating plastotype to the material after the completion of solidification using hot-air drying unit, when temperature arrival setting value, utilizes water cooling
Heat-sink unit carries out water-cooled cooling to material, and temperature with high efficiency, cooperation solidification detection are carried out while improving solidification stability
Unit detects material again, and will test information and be uploaded to data store internal progress internal data comparison, thus to solid
The completeness of change is detected, to ensure that cured effect.
2, the system of control UVLED solidification equipment, passes through control panel, wireless communication module, filter and wireless controlled
Terminal processed can manipulate the solidification equipment using control panel, cooperate channel radio module by remote control terminal and processing
Connection is formed between device, so that there are two control models for solidification equipment tool, to improve staff to solidification equipment
Convenience is controlled, to ensure that the solidification equipment is in always under the manipulation of staff, to improve the steady of the device
It is qualitative.
Detailed description of the invention
Fig. 1 is present system schematic diagram;
Fig. 2 is that present system solidifies detection unit schematic diagram;
Fig. 3 is present system water-cooling cell schematics;
Fig. 4 is one schematic diagram of present system embodiment.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1-4, a kind of system controlling UVLED solidification equipment, including processor, the model of processor
STM32F103, processor using 40 pin dual inline type DIP, the interior ROM for having 128 ram cells and 4K, and there are two
16 bit timing counters, interrupt outside two, two timing numerations are interrupted and one it is serial interrupt and 48 parallel-by-bit input ports,
The output end of processor is electrically connected with UV LED light source mould group input terminal, the output end of processor and the input for solidifying detection unit
End electrical connection, solidification detection unit include detection module and voice alarm module, solidify the output end and UV LED of detection unit
The electrical connection of light source module group input terminal, the output end of processor are electrically connected with hot-air drying unit input terminal, hot-air drying unit
Model ER20A, and the hot-air drying unit electrical power is 120W and control voltage is 220V, processor output end and water cooling dissipate
The input terminal of hot cell is electrically connected, and water-cooling unit includes monitoring water level module and moisturizing reflux module, hot-air drying unit
It is electrically connected with the input terminal of UV LED light source mould group with the output end of water-cooling unit, by the way that temperature sensor, heat is arranged
Wind drying unit, memory and control panel carry out heating plastotype to the material after the completion of solidification using hot-air drying unit, when
Temperature reach setting value, using water-cooling unit to material carry out water-cooled cooling, improve solidification stability while into
Row temperature with high efficiency, cooperation solidification detection unit material is detected again, and will test information be uploaded to data store internal into
The comparison of row internal data, to detect to cured completeness, to ensure that cured effect, solidifies detection unit
Output end is electrically connected with feedback module input terminal, and the output end of feedback module is electrically connected with the input terminal of recording module, processor
With memory is two-way is electrically connected, memory includes database, and the output end of recording module is electrically connected with the input terminal of database, place
Reason device with temperature sensor is two-way is electrically connected, the input terminal of processor is electrically connected with the output end of control panel, processor it is defeated
Enter end to be electrically connected with the output end of sun-generated electric power, the output end of processor is electrically connected with the input terminal of timer, processor with
The two-way electrical connection of wireless communication module, wireless communication module are electrically connected with filter two-wire, and filter and wireless control terminal are double
It can be solid to this using control panel by control panel, wireless communication module, filter and wireless control terminal to electrical connection
Makeup, which is set, to be manipulated, and cooperation channel radio module will be formed between remote control terminal and processor and be connected, so that the solidification fills
Setting tool, there are two control models, to improve staff to the control convenience of solidification equipment, to ensure that the solidification
Device is in always under the manipulation of staff, to improve the stability of the device.
When in use, processor starting UV LED light source mould group material is solidified, using timer to it is cured when
Between controlled, when the time of timer institute timing reaching setting value, close UV LED light source mould group, thus complete to material
Solidification, starting hot-air drying unit heating plastotype is carried out to the material after solidification, utilize temperature sensor monitor current environment
The temperature of lower material surface, when temperature reaches setting value, closing hot-air drying unit starts water-cooling unit, utilizes water cooling
Heat-sink unit to after drying material surface carry out high efficiency and heat radiation, cooperation water level monitoring module can be to water-cooling unit inside
Water level line is monitored, so that moisturizing information, which is uploaded to moisturizing reflux inside modules, in time works as temperature to complete moisturizing work
When degree drops to setting value, water-cooling unit is closed, processor control at this time solidifies the detection module pair inside monitoring unit
Material after heat dissipation is detected, and be will test information and is once passed through the number that anti-expansion module and recording module are uploaded to memory inside
According to data comparison is carried out in library, the data after comparison are uploaded to inside processor, when the compound setting value of curing data is solid
Change and complete, fails when the not compound setting value of curing data as solidifies, to carry out solidification work again, need remote control
When, information is uploaded to wireless communication module by processor, and information is uploaded to nothing by filter by information by wireless communication module
Line traffic control terminal carries out completion manipulation to processor using wireless control terminal.
Embodiment one: as shown in figure 4, a kind of system for controlling UVLED solidification equipment, including processor, the type of processor
It number is STM32F103, processor is using 40 pin dual inline type DIP, the interior ROM for having 128 ram cells and 4K and having
Two 16 bit timing counters, two serially interruption and 48 parallel-by-bits are defeated by interruption, two timing numeration interruptions and one outside
The output end of entrance, processor is electrically connected with UV LED light source mould group input terminal, the output end and solidification detection unit of processor
Input terminal electrical connection, solidification detection unit includes detection module and voice alarm module, solidify the output end of detection unit with
The electrical connection of UV LED light source mould group input terminal, the output end of processor are electrically connected with hot-air drying unit input terminal, and processor is defeated
Outlet is electrically connected with the input terminal of water-cooling unit, water-cooling unit include monitoring water level module and moisturizing reflux module,
The output end of hot-air drying unit and water-cooling unit is electrically connected with the input terminal of UV LED light source mould group, passes through setting temperature
Sensor, hot-air drying unit, memory and control panel are spent, the material after the completion of solidification is carried out using hot-air drying unit
Plastotype is heated, when temperature arrival setting value, water-cooled cooling is carried out to material using water-cooling unit, is stablized improving solidification
Property while carry out temperature with high efficiency, cooperation solidification detection unit detects material again, and will test information and be uploaded to number
According to internal data comparison is carried out inside library, to be detected to cured completeness, to ensure that cured effect, solidify
The output end of detection unit is electrically connected with feedback module input terminal, and the output end of feedback module and the input terminal of recording module are electrically connected
Connect, processor with memory is two-way is electrically connected, memory includes database, the output end of recording module and the input terminal of database
Electrical connection, processor with temperature sensor is two-way is electrically connected, the input terminal of processor is electrically connected with the output end of control panel, is located
The input terminal of reason device is electrically connected with the output end of sun-generated electric power, and the output end of processor is electrically connected with the input terminal of timer,
The processor with wire communication module is two-way is electrically connected, the wire communication module with local area network is two-way is electrically connected, the office
Domain net is electrically connected with computer bidirectional, and information is uploaded to computer-internal by local area network by information by processor, utilizes calculating
Machine carries out completion manipulation to processor.
Embodiment two: as shown in Figure 1, a kind of system for controlling UVLED solidification equipment, including processor, the type of processor
It number is STM32F103, processor is using 40 pin dual inline type DIP, the interior ROM for having 128 ram cells and 4K and having
Two 16 bit timing counters, two serially interruption and 48 parallel-by-bits are defeated by interruption, two timing numeration interruptions and one outside
The output end of entrance, processor is electrically connected with UV LED light source mould group input terminal, the output end and solidification detection unit of processor
Input terminal electrical connection, solidification detection unit includes detection module and voice alarm module, solidify the output end of detection unit with
The electrical connection of UV LED light source mould group input terminal, the output end of processor are electrically connected with hot-air drying unit input terminal, hot-air seasoning
The model KH-100C of device, and the hot-air drying unit electrical power is 300W and control voltage is 220V, processor output
End is electrically connected with the input terminal of water-cooling unit, and water-cooling unit includes monitoring water level module and moisturizing reflux module, heat
The output end of wind drying unit and water-cooling unit is electrically connected with the input terminal of UV LED light source mould group, by the way that temperature is arranged
Sensor, hot-air drying unit, memory and control panel add the material after the completion of solidification using hot-air drying unit
Thermoplastics type carries out water-cooled cooling to material using water-cooling unit, is improving solidification stability when temperature arrival setting value
While carry out temperature with high efficiency, cooperation solidification detection unit detects material again, and will test information and be uploaded to data
Internal data comparison is carried out inside library, so that cured completeness is detected, thus ensure that cured effect, solidification inspection
The output end for surveying unit is electrically connected with feedback module input terminal, and the output end of feedback module and the input terminal of recording module are electrically connected
Connect, processor with memory is two-way is electrically connected, memory includes database, the output end of recording module and the input terminal of database
Electrical connection, processor with temperature sensor is two-way is electrically connected, the input terminal of processor is electrically connected with the output end of control panel, is located
The input terminal of reason device is electrically connected with the output end of sun-generated electric power, and the output end of processor is electrically connected with the input terminal of timer,
Processor with wireless communication module is two-way is electrically connected, wireless communication module is electrically connected with filter two-wire, filter and wireless controlled
The two-way electrical connection of terminal processed utilizes control panel by control panel, wireless communication module, filter and wireless control terminal
The solidification equipment can be manipulated, cooperation channel radio module will be formed between remote control terminal and processor and be connected, so that
There are two control models for solidification equipment tool, to improve staff to the control convenience of solidification equipment, to guarantee
The solidification equipment is in always under the manipulation of staff, to improve the stability of the device.
In conclusion the system of control UVLED solidification equipment, by setting temperature sensor, hot-air drying unit, is deposited
Reservoir and control panel carry out heating plastotype to the material after the completion of solidification using hot-air drying unit, set when temperature reaches
Value carries out water-cooled cooling to material using water-cooling unit, carries out temperature with high efficiency while improving solidification stability, match
It closes solidification detection unit to detect material again, and will test information and be uploaded to data store internal progress internal data pair
Than, to be detected to cured completeness, to ensure that cured effect, by control panel, wireless communication module,
Filter and wireless control terminal can manipulate the solidification equipment using control panel, and cooperation channel radio module will be long-range
Connection is formed between controlling terminal and processor, so that there are two control models for solidification equipment tool, to improve work people
Member is to the control convenience of solidification equipment, to ensure that the solidification equipment is in always under the manipulation of staff, to mention
The high stability of the device.
The correlation module being related in this system is hardware system module or for computer software journey in the prior art
The functional module that sequence or agreement are combined with hardware, computer software programs or agreement involved by the functional module itself
The technology being well known to those skilled in the art is not the improvements of this system;This system is improved between each module
Interaction relationship or connection relationship, as the whole construction of system is improved, to be solved with solving this system
Relevant art problem.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (6)
1. a kind of system for controlling UVLED solidification equipment, including processor, it is characterised in that: the output end and UV of processor
The electrical connection of LED light source mould group input terminal, the output end of the processor is electrically connected with the input terminal for solidifying detection unit, described solid
The output end for changing detection unit is electrically connected with UV LED light source mould group input terminal, the output end for solidifying detection unit and feedback
Module input electrical connection, the output end of the feedback module is electrically connected with the input terminal of recording module, the processor with deposit
The two-way electrical connection of reservoir, the memory include database, and the output end of the recording module and the input terminal of database are electrically connected
Connect, the processor with temperature sensor is two-way is electrically connected, the input terminal of the processor and the output end of control panel are electrically connected
It connects, the input terminal of the processor is electrically connected with the output end of sun-generated electric power, the output end of the processor and timer
Input terminal electrical connection.
2. a kind of system for controlling UVLED solidification equipment according to claim 1, it is characterised in that: the solidification detection
Unit includes detection module and voice alarm module.
3. a kind of system for controlling UVLED solidification equipment according to claim 1, it is characterised in that: the processor
Output end is electrically connected with hot-air drying unit input terminal, and the input terminal of the processor output end and water-cooling unit is electrically connected
It connects, the output end of the hot-air drying unit and water-cooling unit is electrically connected with the input terminal of UV LED light source mould group.
4. a kind of system for controlling UVLED solidification equipment according to claim 3, it is characterised in that: the water-cooling
Unit includes monitoring water level module and moisturizing reflux module.
5. it is according to claim 1 it is a kind of control UVLED solidification equipment system, it is characterised in that: the processor with
The two-way electrical connection of wireless communication module, wireless communication module are electrically connected with filter two-wire, and filter and wireless control terminal are double
To electrical connection.
6. a kind of system for controlling UVLED solidification equipment according to claim 1, it is characterised in that: the processor
Model STM32F103, processor is using 40 pin dual inline type DIP, the interior ROM for having 128 ram cells and 4K, simultaneously
It is interrupted there are two 16 bit timing counters, outside two, two timing numerations are interrupted and one serial interrupts and 48 parallel-by-bits
Input port.
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CN201810878097.4A CN109013247A (en) | 2018-08-03 | 2018-08-03 | A kind of system controlling UVLED solidification equipment |
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CN201810878097.4A CN109013247A (en) | 2018-08-03 | 2018-08-03 | A kind of system controlling UVLED solidification equipment |
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CN201810878097.4A Pending CN109013247A (en) | 2018-08-03 | 2018-08-03 | A kind of system controlling UVLED solidification equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113829748A (en) * | 2021-09-28 | 2021-12-24 | 深圳市云硕灯业有限公司 | High-speed LED curing system in offset printing field |
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US20170105257A1 (en) * | 2015-07-31 | 2017-04-13 | Yangtze Optical Fibre And Cable Joint Stock Limited Company | Light intensity adjustable ultraviolet device for curing optical fiber coating |
CN108253311A (en) * | 2018-01-15 | 2018-07-06 | 深圳市天添智能云设备有限公司 | A kind of system and method for controlling UVLED solidification equipments |
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CN1377313A (en) * | 1999-09-03 | 2002-10-30 | L&P产权管理公司 | Method nad apparatus for UV ink jet printing on fabric and combination printing and quilting thereby |
EP2222415A2 (en) * | 2007-11-12 | 2010-09-01 | Tikkurila Oy | Coating an object |
CN202460955U (en) * | 2012-02-14 | 2012-10-03 | 江苏固立得精密光电有限公司 | UV (Ultraviolet) curing forming machine |
CN204701278U (en) * | 2015-05-12 | 2015-10-14 | 深圳市海中辉油墨制品有限公司 | Ink solidification checkout gear |
CN104998805A (en) * | 2015-07-01 | 2015-10-28 | 芜湖纯元光电设备技术有限公司 | UV-LED curing machine with cooling device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN113829748A (en) * | 2021-09-28 | 2021-12-24 | 深圳市云硕灯业有限公司 | High-speed LED curing system in offset printing field |
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Application publication date: 20181218 |
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