CN202356424U - Vertical water tank wire drawing machine - Google Patents
Vertical water tank wire drawing machine Download PDFInfo
- Publication number
- CN202356424U CN202356424U CN2011204531302U CN201120453130U CN202356424U CN 202356424 U CN202356424 U CN 202356424U CN 2011204531302 U CN2011204531302 U CN 2011204531302U CN 201120453130 U CN201120453130 U CN 201120453130U CN 202356424 U CN202356424 U CN 202356424U
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- Prior art keywords
- cone pulley
- water tank
- cone
- wire
- pulley group
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Abstract
The utility model discloses a vertical water tank wire drawing machine which comprises a plurality of cone pulleys, a plurality of wire drawing moulds corresponding to the cone pulleys, a fine drawing die, a meter counting device, a traction wheel, a tension device, a plurality of line-through devices, a winding displacement device, a power device and a transmission device, wherein the cone pulleys are divided into a cone pulley group I, a cone pulley group II and a cone pulley group III, wherein each cone pulley group comprises two cone pulleys which correspond to each other up and down and are respectively arranged on a driving shaft and a driven shaft; the driving shaft is arranged at the lower part, and the driven shaft is arranged at the upper part; each cone pulley is provided with eight drawing grooves; a mould frame is arranged between the two cone pulleys in each cone pulley group; the mould frame is internally provided with the eight wire drawing moulds corresponding to the drawing grooves of the cone pulley; the diameters of the wire drawing moulds are arranged from largest to smallest; the fine drawing die is arranged to correspond to the cone pulley group III; and the aperture of the fine drawing die is the final diameter of the needed finished product steel wire. The vertical water tank wire drawing machine is capable of increasing the drawing passes, is suitable for drawing thin steel wires, and is shorter in wire through time, higher in boot safety performance, compact in structure of the whole machine, small in occupied land area and beneficial to operation and maintenance.
Description
Technical field
The utility model relates to the metal wire rod technical field of processing equipment, especially relates to a kind of vertical type water tank drawbench.
Background technology
At present, mostly domestic water tank drawbench is turnover water tank wire-drawing machine, and wire drawing, tension force, take-up are separate, and floor space is big, and Operation and Maintenance is inconvenient.The wire drawing machine of drawn steel wire adopts the water tank drawbench of horizontal, 21 passages or 23 passages; Owing to receive the restriction of drawing passes; Steel wire to diameter required on the market is thinner can't realize that on technology the finer wire that is drawn to φ 0.11mm like high-carbon thicker wire or low-carbon (LC) thicker wire with φ 2.8mm can't adopt existing wire drawing machine to accomplish; And horizontal water tank to wear a difficulty bigger, non-cutting time is oversize; Old-fashioned in addition water tank wire drawing is designed to open, and security performance is not high yet; Because it is not high that all motors, driving member, drawing cone pulley are installed on the same inverted box stabilization of equipment performance, maintenance difficulty is bigger simultaneously.
Summary of the invention
In view of this, the purpose of the utility model is to provide a kind of vertical type water tank drawbench, increases drawing passes, is fit to draw finer wire, and its wear a time short, the start security performance is higher, the compact integral structure floor space is little, helps Operation and Maintenance.
For achieving the above object, the utility model adopts following technical scheme:
The vertical type water tank drawbench of the utility model comprises some cone pulleys and corresponding wire drawing mould, finishing die, meter-measuring device, traction wheel, tensioner, some wire passing devices, bus cable device, power set and transmission device; This water tank drawbench also comprises a casing that is fixedly connected with the wire drawing machine frame, and described cone pulley, wire drawing mould, rice counting wheel, traction wheel, tensioner, some wire-crossing wheel devices, bus cable device, power set and transmission device all are arranged in this casing; Described cone pulley comprises three groups of cone pulley group I that are arranged in order, cone pulley group II, cone pulley group III, and each cone pulley group comprises corresponding up and down two cone pulleys that are provided with, and two cone pulleys are arranged at respectively on driving shaft and the driven shaft; Wherein driving shaft below; Driven shaft has eight drawing grooves in the above on each cone pulley, between two cone pulleys the mould frame is set up and down in each cone pulley group; The drawing groove of corresponding cone pulley is provided with the wire drawing mould of eight passages in the mould frame; Wire drawing mould diameter is arranged in order from big to small, and corresponding cone pulley group III is provided with described finishing die, and the aperture of finish draw mould is the final diameter of required finished product steel wire in the finishing die.
Further, near the position of transmission device totally-enclosed three-open type heat radiation door is set at the casing rear side.
Further, near water tank the electrodynamic type overhead door is set partly in the casing front side.
Further, on the electrodynamic type overhead door of casing front side, also be provided with collapsible upward-acting door.
Further, the gradient of said cone pulley is 1.0-1.5.
Further, whole machine using PLC centralized Control is all carried out online detection, centralized Control and color screen demonstration to counting length, tension force, winding displacement, take-up.
Further, the linear velocity 20-25m/s of complete machine wire drawing.
Further, the wheelbase between cone pulley driving shaft and the driven shaft is 310mm.
Further, the distance between cone pulley driving shaft and the ground is 815mm.
Further, said totally-enclosed three-open type heat radiation door, electrodynamic type overhead door and collapsible upward-acting door all adopt stainless steel material to process.
The beneficial effect of the utility model is:
The utility model adopts cone pulley group and finishing die of three group of eight passage, and every group of cone pulley group driving wheel and driven pulley are provided with up and down, and so drawing passes is 25 passages; All parts are installed within the same fixing casing; Casing rear side running part adopts totally enclosed three-open type heat radiation door, and casing front side water tank partly adopts electrodynamic type to go up and down to move door and the collapsible upward-acting door combining form of stainless steel, has fundamentally solved numerous disadvantages of old-fashioned water tank; Not only improved drawing passes; It is convenient to wear silk, compact integral structure, easy-to-operate.
The drawing program of the utility model is: the thicker wire that comes out from pay off rack gets into first group of cone pulley after passing three groups of wire-crossing wheels of the utility model respectively; After three groups of cone pulley drawings, get into finishing die successively; After coming out, the finished product steel wire, is wound on the I-beam wheel again by the wire-arranging mechanism winding displacement at last through rice counting wheel, traction wheel, tensioner, some wire-crossing wheel devices.Complete machine linear velocity 20m/s has improved 4m/s than old-fashioned wire drawing machine, after the precision that has improved the button parts, has improved operating efficiency greatly; This dynamo-electric device adopts the PLC centralized Control, all carries out online detection, centralized Control and color screen demonstration to counting length, tension force, winding displacement, take-up; Adopt novel finishing die regulative mode to be transferred to desirable circle footpath easily; The space has been saved in main frame, take-up, the integrated design of Electric Appliance Cabinet greatly.
Other advantages, target and the characteristic of the utility model will be set forth in specification subsequently to a certain extent; And to a certain extent; Based on being conspicuous to those skilled in the art, perhaps can from the practice of the utility model, obtain instruction to investigating of hereinafter.The target of the utility model can realize through the structure that is particularly pointed out in following specification and the accompanying drawing and obtain with other advantages.
Description of drawings
Fig. 1 is the structural representation front view of the utility model embodiment wire drawing machine.
Fig. 2 is the structural representation vertical view of the utility model embodiment wire drawing machine.
Fig. 3 is the structural representation right view of the utility model embodiment wire drawing machine.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is further described.
In conjunction with Fig. 1, Fig. 2 and shown in Figure 3; In the present embodiment; The vertical type water tank drawbench comprises some cone pulleys and corresponding wire drawing mould, finishing die 13, meter-measuring device 19, traction wheel 18, tensioner 17, some wire passing devices, bus cable device 17, power set 29 and transmission device; This water tank drawbench also comprises a casing that is fixedly connected with the wire drawing machine frame, and described cone pulley, wire drawing mould, rice counting wheel, traction wheel, tensioner, some wire-crossing wheel devices, bus cable device, power set and transmission device all are arranged in this casing; Described cone pulley comprises three groups of cone pulley groups that are arranged in order, i.e. the first cone pulley group (cone pulley group I), the second cone pulley group (cone pulley group II), the 3rd cone pulley group (cone pulley group III), each cone pulley group comprise corresponding up and down two cone pulleys that are provided with; Two cone pulleys are arranged at respectively on driving shaft and the driven shaft; Wherein driving shaft below, driven shaft has eight drawing grooves in the above on each cone pulley; Between two cone pulleys the mould frame is set up and down in each cone pulley group; The drawing groove of corresponding cone pulley is provided with the wire drawing mould of eight passages in the mould frame, and wire drawing mould diameter is arranged in order from big to small, and corresponding the 3rd cone pulley group is provided with described finishing die; The aperture of finish draw mould is the final diameter of required finished product steel wire in the finishing die, and the final diameter requirement is φ 0.11mm in the present embodiment.In the present embodiment, driving shaft and driven shaft that axle 2 and axle 6 are respectively first group of cone pulley group, axle 1 and axle 9 are respectively the driving shaft and the driven shaft of second group of cone pulley group, and axle 10 and axle 12 are respectively the driving shaft and the driven shaft of the 3rd group of cone pulley group.In addition; Like Fig. 1, Fig. 2 and shown in Figure 3; The vertical type water tank drawbench of present embodiment also comprises inlet wire roller 4, inlet wire wheel 5, mould frame 7 (corresponding to the mould frame of first group of cone pulley group), middle wire-crossing wheel 8, middle wire-crossing wheel 11, aligning wire-crossing wheel 14, wire passing device 15, cycloid wire passing device 16, tensioner 17, axis of traction 18, meter-measuring device 19, cycloid wire passing device 20, bus cable device 21, take-up motor 22, thread nipper assembly 23, lowering or hoisting gear 24, tapping equipment 25, holding device 26, protective cover plate 27, back pullout (BPO) 28, main motor 29, take-up 30, frame 31, threader 32, electric up-down door gear 33.In the present embodiment, the gradient of every group of cone pulley is 1.0-1.5, and the wheelbase between cone pulley driving shaft and the driven shaft is that the distance between 310mm cone pulley driving shaft and the ground is 815mm.
The vertical type water tank drawbench of present embodiment is following in the operational motion process; To take turns 5, cross line roller 4 through inlet wire wheel 3, inlet wire from the steel wire elder generation that paying out machine comes out, formally get into the drawing of the first cone pulley group of axle 6 and axle 2 then, in the mould frame 7 about the wire drawing mould of eight passages of this group places between the cone pulley; Wire drawing mould diameter is arranged in order from big to small; Carry out the transition to second group of cone pulley by middle wire-crossing wheel 8 after first group of cone pulley drawing accomplished, promptly the cone pulley on axle 9 and the axle 1 carries out drawing, and drawing carries out the transition to the 3rd group of cone pulley by middle wire-crossing wheel 11 after accomplishing again; Promptly axle 12 carries out drawing with the cone pulley of axle 10; Get into finishing die 13 after drawing is accomplished, the aperture of the finish draw mould in the finishing die 13 is φ 0.11mm, is the final diameter of required finished product steel wire.The steel wire that comes out from finishing die 13 is drawn by traction wheel 18 and gets into wire passing devices 15, tensioner 17 to meter-measuring device 19 long backs and repeat to reel and carry out Tension Control for several times; Steel wire behind the tension stability gets into bus cable device 21 through cycloid wire passing device 20, cycloid wire passing device 16, is wound up on the I-beam wheel at last.
The desin speed 20m/s of present embodiment wire drawing machine has improved 4m/s than old-fashioned wire drawing machine, after the precision that has improved the button parts, has improved operating efficiency greatly; This dynamo-electric device adopts the PLC centralized Control, all carries out online detection, centralized Control and color screen demonstration to counting length, tension force, winding displacement, take-up; Adopt novel finishing die regulative mode to be transferred to desirable circle footpath easily; The space has been saved in main frame, take-up, the integrated design of Electric Appliance Cabinet greatly.
Explanation is at last; Above embodiment is only unrestricted in order to the technical scheme of explanation the utility model; Other modifications that those of ordinary skills make the technical scheme of the utility model perhaps are equal to replacement; Only otherwise break away from the spirit and the scope of the utility model technical scheme, all should be encompassed in the middle of the claim scope of the utility model.
Claims (10)
1. vertical type water tank drawbench; Comprise some cone pulleys and corresponding wire drawing mould, finishing die, meter-measuring device, traction wheel, tensioner, some wire passing devices, bus cable device, power set and transmission device; It is characterized in that: this water tank drawbench also comprises a casing that is fixedly connected with the wire drawing machine frame, and described cone pulley, wire drawing mould, rice counting wheel, traction wheel, tensioner, some wire-crossing wheel devices, bus cable device, power set and transmission device all are arranged in this casing; Described cone pulley comprises three groups of cone pulley group I that are arranged in order, cone pulley group II, cone pulley group III, and each cone pulley group comprises corresponding up and down two cone pulleys that are provided with, and two cone pulleys are arranged at respectively on driving shaft and the driven shaft; Wherein driving shaft below; Driven shaft has eight drawing grooves in the above on each cone pulley, between two cone pulleys the mould frame is set up and down in each cone pulley group; The drawing groove of corresponding cone pulley is provided with the wire drawing mould of eight passages in the mould frame; Wire drawing mould diameter is arranged in order from big to small, and corresponding cone pulley group III is provided with described finishing die, and the aperture of finish draw mould is the final diameter of required finished product steel wire in the finishing die.
2. vertical type water tank drawbench according to claim 1 is characterized in that: near the position of transmission device totally-enclosed three-open type heat radiation door is set at the casing rear side.
3. vertical type water tank drawbench according to claim 2 is characterized in that: near water tank the electrodynamic type overhead door is set partly in the casing front side.
4. vertical type water tank drawbench according to claim 3 is characterized in that: on the electrodynamic type overhead door of casing front side, also be provided with collapsible upward-acting door.
5. vertical type water tank drawbench according to claim 4 is characterized in that: the gradient of said cone pulley is 1.0-1.5.
6. vertical type water tank drawbench according to claim 5 is characterized in that: whole machine using PLC centralized Control, all carry out online detection, centralized Control and color screen demonstration to counting length, tension force, winding displacement, take-up.
7. according to each described vertical type water tank drawbench among the claim 2-6, it is characterized in that: the linear velocity 20-25m/s of complete machine wire drawing.
8. vertical type water tank drawbench according to claim 7 is characterized in that: the wheelbase between cone pulley driving shaft and the driven shaft is 310mm.
9. vertical type water tank drawbench according to claim 8 is characterized in that: the distance between cone pulley driving shaft and the ground is 815mm.
10. vertical type water tank drawbench according to claim 9 is characterized in that: said totally-enclosed three-open type heat radiation door, electrodynamic type overhead door and collapsible upward-acting door all adopt stainless steel material to process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204531302U CN202356424U (en) | 2011-11-16 | 2011-11-16 | Vertical water tank wire drawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204531302U CN202356424U (en) | 2011-11-16 | 2011-11-16 | Vertical water tank wire drawing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202356424U true CN202356424U (en) | 2012-08-01 |
Family
ID=46567641
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204531302U Expired - Fee Related CN202356424U (en) | 2011-11-16 | 2011-11-16 | Vertical water tank wire drawing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202356424U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102363166A (en) * | 2011-11-16 | 2012-02-29 | 江苏高和机电股份有限公司 | Vertical water tank wire drawing machine |
| CN103495611A (en) * | 2013-09-30 | 2014-01-08 | 无锡常欣科技股份有限公司 | Lead wire wheel set device of overturning type water tank wire drawing machine |
| CN104259227A (en) * | 2014-09-04 | 2015-01-07 | 上海梓辰实业有限公司 | Vertical type water tank wire drawing machine |
-
2011
- 2011-11-16 CN CN2011204531302U patent/CN202356424U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102363166A (en) * | 2011-11-16 | 2012-02-29 | 江苏高和机电股份有限公司 | Vertical water tank wire drawing machine |
| CN103495611A (en) * | 2013-09-30 | 2014-01-08 | 无锡常欣科技股份有限公司 | Lead wire wheel set device of overturning type water tank wire drawing machine |
| CN104259227A (en) * | 2014-09-04 | 2015-01-07 | 上海梓辰实业有限公司 | Vertical type water tank wire drawing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120801 Termination date: 20131116 |