CN104259227A - Vertical type water tank wire drawing machine - Google Patents
Vertical type water tank wire drawing machine Download PDFInfo
- Publication number
- CN104259227A CN104259227A CN201410446874.XA CN201410446874A CN104259227A CN 104259227 A CN104259227 A CN 104259227A CN 201410446874 A CN201410446874 A CN 201410446874A CN 104259227 A CN104259227 A CN 104259227A
- Authority
- CN
- China
- Prior art keywords
- cone pulley
- wire drawing
- water tank
- cone
- wire
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
- B21C1/12—Regulating or controlling speed of drawing drums, e.g. to influence tension; Drives; Stop or relief mechanisms
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Extraction Processes (AREA)
Abstract
The invention discloses a vertical type water tank wire drawing machine. The vertical type water tank wire drawing machine comprises a plurality of cone pulleys and corresponding wire drawing moulds, one finish drawing mould assembly, a meter measuring device, a traction wheel, a tension device, a plurality of wire guiding devices, a wire arranging device, a power device and a transmission device which are arranged in one fixed box, wherein the cone pulleys comprise a cone pulley group I, a cone pulley group II and a cone pulley group III which are sequentially arranged, each cone pulley group comprises two cone pulleys which are correspondingly arranged up and down and are arranged on a driving shaft and a driven shaft, each driving shaft is arranged below while the corresponding driven shaft is arranged above, eight drawing grooves are formed in each cone pulley, a mould frame is arranged between the two cone pulleys, which are arranged up and down, in each cone pulley group, wire drawing moulds in eight passes are arranged in the drawing grooves corresponding to the cone pulleys in the mould frame and are sequentially arranged in a manner that the diameters of the moulds are gradually reduced, the finish drawing mould assembly is arranged corresponding to the cone pulley group III, and the pore diameter of a finish drawing mould in the finish drawing mould assembly is equal to the final diameter required by a steel wire finished product. The vertical type water tank wire drawing machine has the beneficial effects that the drawing passes are increased, thin steel wires can be drawn, wire threading time is short, starting safety performance is high, the whole structure is compact, floor space is small, and operational maintenance is facilitated.
Description
Technical field
The present invention relates to metal wire rod technical field of processing equipment, especially relate to a kind of vertical water tank wire drawing.
Background technology
At present, domestic water tank drawbench mostly is turnover water tank wire-drawing machine, and wire drawing, tension force, take-up are separate, and floor space is large, and Operation and Maintenance is inconvenient.The many employings of wire drawing machine of drawn steel wire horizontal, the water tank drawbench of 21 passages or 23 passages, due to the restriction by drawing passes, the steel wire thinner to diameter required on market cannot realize in technique, and the finer wire as the high-carbon thicker wire of φ 2.8mm or low-carbon (LC) thicker wire being drawn to φ 0.11mm cannot adopt existing wire drawing machine to complete; And horizontal water tank wears a difficulty comparatively greatly, non-cutting time is oversize; Water tank wire drawing old-fashioned is in addition designed to open, and security performance is not high yet; Due to all motors, driving member, that drawing cone pulley is arranged on stabilization of equipment performance in same inverted box is not high, and maintenance difficulty is larger simultaneously.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of vertical water tank wire drawing, increase drawing passes, be applicable to draw finer wire, and its wear a time compared with short, start security performance compared with high, compact integral structure floor space is little, is conducive to Operation and Maintenance.
For achieving the above object, the present invention by the following technical solutions:
Vertical water tank wire drawing of the present invention comprises wire drawing mould, finishing die, meter-measuring device, traction wheel, tensioner, some wire passing devices, bus cable device, power set and a transmission device of some cone pulleys and correspondence, this water tank drawbench also comprises a casing be fixedly connected with machine frame of wire drawing machine, and described cone pulley, wire drawing mould, rice counting wheel, traction wheel, tensioner, some roller device of wires, bus cable device, power set and transmission device are all arranged in this casing, described cone pulley comprises three groups of cone pulley groups I be arranged in order, cone pulley group II, cone pulley group III, each cone pulley group comprises corresponding two cone pulleys arranged up and down, two cone pulleys are arranged on driving shaft and driven shaft respectively, wherein driving shaft below, driven shaft is above, each cone pulley there are eight drawing grooves, up and down between two cone pulleys, mould frame is set in each cone pulley group, in mould frame, the drawing groove of corresponding cone pulley arranges the wire drawing mould of eight passages, wire drawing mould diameter is arranged in order from big to small, corresponding cone pulley group III arranges described finishing die, in finishing die, the aperture of finish draw mould is the final diameter of required finished product steel wire.
Further, totally-enclosed three-open type heat radiation door is set on rear side of casing near the position of transmission device.
Further, at cabinet front, electric lifting door is set near tank parts.
Further, on cabinet front electric lifting door, collapsible upward-acting door is also provided with.
Further, the gradient of described cone pulley is 1.0-1.5.
Further, complete machine adopts PLC centralized Control, all carries out the display of on-line checkingi, centralized Control and color screen to meter length, tension force, winding displacement, take-up.
Further, the linear velocity 20-25m/s of complete machine wire drawing.
Further, the wheelbase between cone pulley driving shaft and driven shaft is 310mm.
Further, the distance between cone pulley driving shaft and ground is 815mm.
Further, described totally-enclosed three-open type heat radiation door, electric lifting door and collapsible upward-acting door all adopt stainless steel material to make.
The invention has the beneficial effects as follows:
The present invention adopts cone pulley group and a finishing die of three group of eight passage, often organize cone pulley group driving wheel and driven pulley setting up and down, drawing passes like this is 25 passages, all parts are arranged within same fixing casing, on rear side of casing, running part adopts totally enclosed three-open type heat radiation door, cabinet front tank parts adopts electric lifting sliding door and the collapsible upward-acting door combining form of stainless steel, fundamentally solve numerous disadvantages of old-fashioned water tank, not only increase drawing passes, wear silk convenient, compact integral structure, easy-to-operate.
Drawing program of the present invention is: enter first group of cone pulley after thicker wire is out each passed through three groups of wire-crossing wheels of the present invention from pay off rack, finishing die is entered successively after three groups of cone pulley drawings, finished product steel wire out afterwards through rice counting wheel, traction wheel, tensioner, some roller device of wires, is finally wound in I-beam wheel by wire-arranging mechanism winding displacement again.Complete machine linear velocity 20m/s, improves 4m/s than old-fashioned wire drawing machine, after the precision that improve button parts, substantially increase operating efficiency; This machine electric appliance adopts PLC centralized Control, all carries out the display of on-line checkingi, centralized Control and color screen to meter length, tension force, winding displacement, take-up; Novel finishing die regulative mode is adopted to be transferred to desirable circle footpath easily; Main frame, take-up, Electric Appliance Cabinet Integrated design save space greatly.
Other advantages of the present invention, target and feature will be set forth to a certain extent in the following description, and to a certain extent, based on will be apparent to those skilled in the art to investigating hereafter, or can be instructed from the practice of the present invention.Target of the present invention and other advantages can be realized by structure specifically noted in description below and accompanying drawing and be obtained.
Accompanying drawing explanation
Fig. 1 is the structural representation front view of embodiment of the present invention wire drawing machine;
Fig. 2 is the structural representation top view of embodiment of the present invention wire drawing machine;
Fig. 3 is the structural representation right view of embodiment of the present invention wire drawing machine.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
Shown in composition graphs 1, Fig. 2 and Fig. 3, in the present embodiment, vertical water tank wire drawing comprises wire drawing mould, finishing die 13, meter-measuring device 19, traction wheel 18, tensioner 17, some wire passing devices, bus cable device 17, power set 29 and a transmission device of some cone pulleys and correspondence, this water tank drawbench also comprises a casing be fixedly connected with machine frame of wire drawing machine, and described cone pulley, wire drawing mould, rice counting wheel, traction wheel, tensioner, some roller device of wires, bus cable device, power set and transmission device are all arranged in this casing, described cone pulley comprises three groups of cone pulley groups be arranged in order, i.e. the first cone pulley group (cone pulley group I), second cone pulley group (cone pulley group II), 3rd cone pulley group (cone pulley group III), each cone pulley group comprises corresponding two cone pulleys arranged up and down, two cone pulleys are arranged on driving shaft and driven shaft respectively, wherein driving shaft below, driven shaft is above, each cone pulley there are eight drawing grooves, up and down between two cone pulleys, mould frame is set in each cone pulley group, in mould frame, the drawing groove of corresponding cone pulley arranges the wire drawing mould of eight passages, wire drawing mould diameter is arranged in order from big to small, corresponding 3rd cone pulley group arranges described finishing die, in finishing die, the aperture of finish draw mould is the final diameter of required finished product steel wire, in the present embodiment, final diameter requires is φ 0.11mm.In the present embodiment, axle 2 and axle 6 are respectively driving shaft and the driven shaft of first group of cone pulley group, and axle 1 and axle 9 are respectively driving shaft and the driven shaft of second group of cone pulley group, and axle 10 and axle 12 are respectively driving shaft and the driven shaft of the 3rd group of cone pulley group.In addition, as Fig. 1, shown in Fig. 2 and Fig. 3, the vertical water tank wire drawing of the present embodiment, also comprise inlet wire roller 4, inlet wire wheel 5, mould frame 7 (the mould frame corresponding to first group of cone pulley group), middle wire-crossing wheel 8, middle wire-crossing wheel 11, aligning wire-crossing wheel 14, wire passing device 15, cycloid wire passing device 16, tensioner 17, axis of traction 18, meter-measuring device 19, cycloid wire passing device 20, bus cable device 21, take-up motor 22, thread nipper assembly 23, lowering or hoisting gear 24, tapping equipment 25, holding device 26, protective cover plate 27, back pullout (BPO) 28, mair motor 29, take-up 30, frame 31, threader 32, electric up-down door gear 33.In the present embodiment, the gradient often organizing cone pulley is 1.0-1.5, and the wheelbase between cone pulley driving shaft and driven shaft is the distance between 310mm cone pulley driving shaft and ground is 815mm.
The vertical water tank wire drawing of the present embodiment is as follows in operational motion process, by from paying out machine steel wire out first through inlet wire wheel 3, inlet wire wheel 5, cross line roller 4, then the drawing of the first cone pulley group of axle 6 and axle 2 is formally entered, the wire drawing mould of this group eight passages is placed in the mould frame 7 between upper and lower cone pulley, wire drawing mould diameter is arranged in order from big to small, second group of cone pulley is transitioned into by middle wire-crossing wheel 8 after first group of cone pulley drawing completes, namely the cone pulley on axle 9 and axle 1 carries out drawing, the 3rd group of cone pulley is transitioned into by middle wire-crossing wheel 11 again after drawing completes, namely the cone pulley of axle 12 and axle 10 carries out drawing, finishing die 13 is entered after drawing completes, the aperture of the finish draw mould in finishing die 13 is φ 0.11mm, be the final diameter of required finished product steel wire.From finishing die 13 steel wire out by traction wheel 18 draw to meter-measuring device 19 carry out meter long after enter wire passing device 15, tensioner 17 repeats winding and carries out tension force for several times and control, steel wire after tension stability enters bus cable device 21 through cycloid wire passing device 20, cycloid wire passing device 16, is finally wound up in I-beam wheel.
The desin speed 20m/s of the present embodiment wire drawing machine, improves 4m/s than old-fashioned wire drawing machine, after the precision that improve button parts, substantially increase operating efficiency; This machine electric appliance adopts PLC centralized Control, all carries out the display of on-line checkingi, centralized Control and color screen to meter length, tension force, winding displacement, take-up; Novel finishing die regulative mode is adopted to be transferred to desirable circle footpath easily; Main frame, take-up, Electric Appliance Cabinet Integrated design save space greatly.
Above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, other amendments that those of ordinary skill in the art make technical scheme of the present invention or equivalently to replace, only otherwise depart from the spirit and scope of technical solution of the present invention, all should be encompassed in the middle of right of the present invention.
Claims (10)
1. a vertical water tank wire drawing, comprise the wire drawing mould of some cone pulleys and correspondence, finishing die, meter-measuring device, traction wheel, tensioner, some wire passing devices, bus cable device, power set and a transmission device, it is characterized in that: this water tank drawbench also comprises a casing be fixedly connected with machine frame of wire drawing machine, described cone pulley, wire drawing mould, rice counting wheel, traction wheel, tensioner, some roller device of wires, bus cable device, power set and transmission device are all arranged in this casing, described cone pulley comprises three groups of cone pulley groups I be arranged in order, cone pulley group II, cone pulley group III, each cone pulley group comprises corresponding two cone pulleys arranged up and down, two cone pulleys are arranged on driving shaft and driven shaft respectively, wherein driving shaft below, driven shaft is above, each cone pulley there are eight drawing grooves, up and down between two cone pulleys, mould frame is set in each cone pulley group, in mould frame, the drawing groove of corresponding cone pulley arranges the wire drawing mould of eight passages, wire drawing mould diameter is arranged in order from big to small, corresponding cone pulley group III arranges described finishing die, in finishing die, the aperture of finish draw mould is the final diameter of required finished product steel wire.
2. vertical water tank wire drawing according to claim 1, is characterized in that: on rear side of casing, arrange totally-enclosed three-open type heat radiation door near the position of transmission device.
3. vertical water tank wire drawing according to claim 2, is characterized in that: arrange electric lifting door at cabinet front near tank parts.
4. vertical water tank wire drawing according to claim 3, is characterized in that: on cabinet front electric lifting door, be also provided with collapsible upward-acting door.
5. vertical water tank wire drawing according to claim 4, is characterized in that: the gradient of described cone pulley is 1.0-1.5.
6. vertical water tank wire drawing according to claim 5, is characterized in that: complete machine adopts PLC centralized Control, all carries out the display of on-line checkingi, centralized Control and color screen to meter length, tension force, winding displacement, take-up.
7. the vertical water tank wire drawing according to any one of claim 2-6, is characterized in that: the linear velocity 20-25m/s of complete machine wire drawing.
8. vertical water tank wire drawing according to claim 7, is characterized in that: the wheelbase between cone pulley driving shaft and driven shaft is 310mm.
9. vertical water tank wire drawing according to claim 8, is characterized in that: the distance between cone pulley driving shaft and ground is 815mm.
10. vertical water tank wire drawing according to claim 9, is characterized in that: described totally-enclosed three-open type heat radiation door, electric lifting door and collapsible upward-acting door all adopt stainless steel material to make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410446874.XA CN104259227A (en) | 2014-09-04 | 2014-09-04 | Vertical type water tank wire drawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410446874.XA CN104259227A (en) | 2014-09-04 | 2014-09-04 | Vertical type water tank wire drawing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104259227A true CN104259227A (en) | 2015-01-07 |
Family
ID=52150872
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410446874.XA Pending CN104259227A (en) | 2014-09-04 | 2014-09-04 | Vertical type water tank wire drawing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104259227A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108339860A (en) * | 2018-02-08 | 2018-07-31 | 江苏兴达钢帘线股份有限公司 | It is a kind of outer around with wet drawing monofilament drawing speed method for improving |
| CN115055527A (en) * | 2022-08-16 | 2022-09-16 | 江苏效玄机电科技有限公司 | Non-slip direct-drive water tank wire drawing machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2493324Y (en) * | 2001-07-20 | 2002-05-29 | 王占亚 | Wiredrawing machine for water tank |
| WO2012005676A1 (en) * | 2010-07-09 | 2012-01-12 | Teconova Ab | An arrangement for producing an elongate product, dimensionally reduced by machining |
| CN202356424U (en) * | 2011-11-16 | 2012-08-01 | 江苏高和机电股份有限公司 | Vertical water tank wire drawing machine |
| CN102773284A (en) * | 2012-07-25 | 2012-11-14 | 无锡平盛科技有限公司 | Water tank wire drawing machine |
| CN103357679A (en) * | 2013-07-19 | 2013-10-23 | 无锡平盛科技有限公司 | Water tank component of water tank wire drawing machine |
-
2014
- 2014-09-04 CN CN201410446874.XA patent/CN104259227A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2493324Y (en) * | 2001-07-20 | 2002-05-29 | 王占亚 | Wiredrawing machine for water tank |
| WO2012005676A1 (en) * | 2010-07-09 | 2012-01-12 | Teconova Ab | An arrangement for producing an elongate product, dimensionally reduced by machining |
| CN202356424U (en) * | 2011-11-16 | 2012-08-01 | 江苏高和机电股份有限公司 | Vertical water tank wire drawing machine |
| CN102773284A (en) * | 2012-07-25 | 2012-11-14 | 无锡平盛科技有限公司 | Water tank wire drawing machine |
| CN103357679A (en) * | 2013-07-19 | 2013-10-23 | 无锡平盛科技有限公司 | Water tank component of water tank wire drawing machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108339860A (en) * | 2018-02-08 | 2018-07-31 | 江苏兴达钢帘线股份有限公司 | It is a kind of outer around with wet drawing monofilament drawing speed method for improving |
| CN115055527A (en) * | 2022-08-16 | 2022-09-16 | 江苏效玄机电科技有限公司 | Non-slip direct-drive water tank wire drawing machine |
| CN115055527B (en) * | 2022-08-16 | 2022-11-25 | 江苏效玄机电科技有限公司 | Non-slip direct-drive water tank wire drawing machine |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150107 |
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| RJ01 | Rejection of invention patent application after publication |