CN102641908B - Continuous annealing dual-end dual-collecting wire drawing machine - Google Patents
Continuous annealing dual-end dual-collecting wire drawing machine Download PDFInfo
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- CN102641908B CN102641908B CN201210115849.4A CN201210115849A CN102641908B CN 102641908 B CN102641908 B CN 102641908B CN 201210115849 A CN201210115849 A CN 201210115849A CN 102641908 B CN102641908 B CN 102641908B
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Abstract
The invention discloses a continuous annealing dual-end dual-collecting wire drawing machine which comprises a wire drawing module, an annealing module and a taking up module. On the basis of the traditional single-line cone type wire drawing continuous annealing machine, by adopting a belt and belt pulley transmission and through widening and slotting a cone channel, each stage of cone can enable two wires to pass through, two eye moulds can be placed on an eye mould seat through widening and slotting or one eye mould comprises two eye mould holes, an annealing channel ensures that the two wires can anneal through additionally arranging one channel, the continuous annealing dual-end dual-collecting wire drawing machine can realize a merging function of two single-end small-zipper continuous annealing machines, namely, single branch lines can be respectively produced, the two lines can be selected to be collected to a wire coil, the two functions of one wire drawing machine are developed, and demands of different customer bases can be met. The continuous annealing dual-end dual-collecting wire drawing machine has the advantages of energy conservation, less occupation area and high efficiency.
Description
Technical field
The present invention relates to the wire-drawing frame of the production industry application such as electric wire, optical cable, steel wire, especially a kind of wire that simultaneously draws two same diameter tolerances, and by two line rolling to drums, the ton power consumption of draw metal silk greatly reduces, saved production site area, save producers, greatly reduced production cost.
Background technology
At present, in wires and cables industry, conventional art all adopts single line stepped-wheel type wire drawing mode to carry out draw metal silk; Production efficiency is lower, power consumption is high, when the two receipts wire drawing machinees of double end of employing continuous annealing carry out work production, can draw the wire of two same diameter tolerances simultaneously, and by two line rolling to drums, effect is that the ton power consumption of draw metal silk greatly reduces, save production site area, saved producers, greatly reduced production cost, the present invention formally provides a kind of double end of efficient continuous annealing two receipts wire drawing machinees, for producer, selects.
Summary of the invention
The object of the invention is to overcome above-mentioned the deficiencies in the prior art part, and provide a kind of simple and reasonable, enhance productivity, can on each wire drawing passage of every part, draw the two receipts wire drawing machinees of double end of the continuous annealing wiry that two sizes are identical simultaneously.
The object of the present invention is achieved like this: a kind of two receipts wire drawing machinees of double end of continuous annealing, comprise body, and on body, be successively provided with wire drawing module, annealing module and take-up module, it is characterized in that;
Described wire drawing module comprises transmission component, constant speed wheel assembly, eye die holder, wire drawing oil spray system, wire drawing protector, transmission component comprises the main motor of wire drawing, wiredrawing step pulley, wire-drawing shaft, belt pulley, bearing block, hermetically-sealed construction and bearing, wiredrawing step pulley is fixed on wire-drawing shaft by nut, each step on wiredrawing step pulley offers and can hold the groove of widening that at least two one metal wires coil drawing simultaneously, between each wiredrawing step pulley and between a last wiredrawing step pulley and constant speed wheel assembly, eye die holder is all being installed, corresponding on the eye die holder of groove with a time, be provided with multichannel eye mode structure with widening, make every time on eye die holder can draw at least two one metal wires simultaneously, the main motor of wire drawing passes through belt, belt pulley by transmission of power to wiredrawing step pulley,
Annealing module comprises that transmission system, conducting system, oxidation protection system, cooling system, drying system form, transmission system is fixed on body, transmission system comprises wire-drawing shaft, belt pulley, belt, bearing block, hermetically-sealed construction and bearing, transmission system is by transmission of power to conductive casters, and the corresponding multichannel eye of the conductive casters of conducting system mode structure is provided with many conductive troughs;
Take-up module is comprised of two cover take-ups, every cover take-up comprises that transmission system, Cable Assembly system, tension system, brake system and take-up reel form, take-up module draws two one metal wires on same take-up reel by two cover take-ups simultaneously or two copper cash is separately drawn on two different take-up reels, makes the two receipts wire drawing machinees of double end of continuous annealing possess the drawing function of single copper cash and two copper cash simultaneously.
Adopt the two receipts wire drawing machinees of double end of the continuous annealing of this structure; on wiredrawing step pulley, constant speed wheel assembly, be provided with and widen groove; multichannel eye mode structure is set on eye die holder; coordinate again multi-channel structure is all set on oxidation protection system, cooling system and conductive casters; make the machine can draw many one metal wires (be generally and draw two simultaneously), the ton power consumption of draw metal silk greatly reduces, and has saved production site area simultaneously; save producers, greatly reduced production cost.
Take-up module is comprised of left and right two cover take-ups, and every cover take-up comprises that transmission system, Cable Assembly system, tension system, brake system form; Because left and right take-up has oneself independent electrical drive system, can pass through electronic curtain or the selector switch choice for use of peripheral hardware, can need to select wherein left (or right) take-up work according to using, during use, the rolling simultaneously of two lines be arrived in left (or right) take-up; Also can need to select left and right take-up according to using, by two lines, respectively around to left and right take-up reel, at this moment left and right take-up can be carried out rolling work simultaneously simultaneously, respectively by single line rolling to drum separately, chapter shows dual-use, can meet different customers.
The present invention can also adopt following technical measures to solve: each step on described wiredrawing step pulley offers and can hold the groove of widening that two one metal wires coil drawing simultaneously.
Widen on groove by intermediate isolating rib for described every, will widen groove and be divided into two independent road grooves, make can draw two one metal wires with widening on groove of intermediate isolating rib simultaneously.
Described correspondence with widen the groove that is provided with two accommodating eye moulds on the eye die holder of groove with a time, make every time on eye die holder can draw two one metal wires simultaneously, every time two eye moulds and groove form multichannel eye mode structure.
Described correspondence is provided with flared crossing groove with widening on the eye die holder of groove with a time, on flared crossing groove, be equipped with and there is twin-channel flared crossing eye mould, make every time on eye die holder can draw two one metal wires, flared crossing eye mould and flared crossing groove form multichannel eye mode structure simultaneously.
The corresponding multichannel eye of the conductive casters mode structure of described conducting system is provided with two conductive troughs, in the cooling system of corresponding two conductive troughs and drying system, is provided with channel structure.
Described have a wire drawing oil spray system above pulling wheel assembly, on the body of wire drawing oil spray system outside, has wire drawing protector.
The invention has the beneficial effects as follows: the two receipts wire drawing machinees of double end of continuous annealing that patent of the present invention is described are the designs that increases many one group of independence take-ups on a basis of continuous annealing machine reeling at double end list, when the two receipts wire drawing machinees of double end of employing continuous annealing carry out work production, can draw the metal wire of two same diameter tolerances simultaneously, the double end of continuous annealing pair reels a machine and can realize two little pooling functions of drawing continuous annealing machine of single head, can distinguish each manufacture order branch line, can select again two-wire to receive on a drum, chapter shows dual-use, can meet different customers, have energy-conservation, take up an area few, efficiency is high, the various advantages such as saving of work and time material saving, the ton power consumption that is draw metal line greatly reduces, saved production site area, producers have been saved, greatly reduce production cost, two its advantages of receipts wire drawing machine of double end of continuous annealing: 1) efficient, in the unit interval, to compare with single-head wire drawer, output has obtained the raising of a times, 2) low consumption, the power consumption of specific yield reduces greatly, 3) uniformity, because two copper cash are to draw simultaneously, has machinery and the electric property of homogeneous, 4) take up an area littlely, take up an area quite with single head wire drawing continuous annealing machine, output doubles, and has saved the space of factory building.
Accompanying drawing explanation
Fig. 1 is front view of the present invention.
Fig. 2 is the structural representation of wire drawing module in the present invention.
Fig. 3 is the cutaway view of wire drawing module in the present invention.
Fig. 4 is the structural representation of module of annealing in the present invention.
Fig. 5 is the cutaway view of module of annealing in the present invention.
Fig. 6 is the structural representation of take-up module in the present invention.
Fig. 7 is the cutaway view of take-up module in the present invention.
Fig. 8 is the structural representation of wiredrawing step pulley in the present invention.
Fig. 9 is the structural representation of another embodiment of wiredrawing step pulley in the present invention.
Figure 10 is the structural representation of eye die holder in the present invention.
Figure 11 is the structural representation of another embodiment of eye die holder in the present invention.
The specific embodiment
As shown in Figures 1 to 7, the two receipts wire drawing machinees of a kind of double end of continuous annealing, comprise body 4, are successively provided with wire drawing module 1, annealing module 2 and take-up module 3 on body 4, it is characterized in that;
Described wire drawing module comprises transmission component 5, constant speed wheel assembly 8, eye die holder 9, wire drawing oil spray system 10, wire drawing protector 11, transmission component 5 comprises the main motor 6 of wire drawing, wiredrawing step pulley 7, wire-drawing shaft 12, belt pulley 13, bearing block 14, hermetically-sealed construction 15 and bearing 16, wiredrawing step pulley 7 is fixed on wire-drawing shaft 12 by nut, each step on wiredrawing step pulley 7 offer can hold simultaneously at least two one metal wires coil draw widen groove 701, between each wiredrawing step pulley 7 and between a last wiredrawing step pulley 7 and constant speed wheel assembly 8, eye die holder 9 is all being installed, corresponding be provided with multichannel eye mode structure with widening on the eye die holder 9 of groove 701 with a time, make every time on eye die holder can draw at least two one metal wires simultaneously, the main motor 6 of wire drawing is by belt 33, belt pulley 13 by transmission of power to wiredrawing step pulley 7,
Annealing module 2 comprises that transmission system 17, conducting system 18, oxidation protection system 19, cooling system 20, drying system 21 form, transmission system 17 is fixed on body 4, transmission system 17 comprises wire-drawing shaft 23, belt pulley 24, belt 34, bearing block 25, hermetically-sealed construction 26 and bearing 27, transmission system 17 is by transmission of power to conductive casters 32, and the corresponding multichannel eye of conductive casters 32 mode structure of conducting system 18 is provided with many conductive troughs 3201;
Take-up module 3 is comprised of two cover take-ups 35, every cover take-up 35 comprises that transmission system 28, Cable Assembly system 29, tension system 30, brake system 31 and take-up reel 37 form, take-up module 3 draws two one metal wires on same take-up reel 37 by two cover take-ups 35 simultaneously or two copper cash is separately drawn on two different take-up reels 37, makes the two receipts wire drawing machinees of double end of continuous annealing possess the drawing function of single copper cash and two copper cash simultaneously.
The specific embodiment as wiredrawing step pulley 7, refers to Fig. 8, each step on described wiredrawing step pulley 7 offer can hold simultaneously two one metal wires coil draw widen groove 701.
Another specific embodiment as wiredrawing step pulley 7, refer to Fig. 9, widen on groove 701 by intermediate isolating rib 702 for described every, will widen groove 701 and be divided into two independent road grooves 703, make can draw two one metal wires with widening on groove 701 of intermediate isolating rib 702 simultaneously.
The specific embodiment as eye die holder 9, refer to Figure 10, described correspondence with widen the groove 39 that is provided with two accommodating eye moulds 38 on the eye die holder 9 of groove 701 with a time, make every time on eye die holder 9 can draw two one metal wires, every time two eye moulds 38 and groove 39 form multichannel eye mode structures simultaneously.
Another specific embodiment as eye die holder 9, refer to Figure 11, described correspondence is provided with flared crossing groove 40 with widening on the eye die holder 9 of groove 701 with a time, on flared crossing groove 40, be equipped with and there is twin-channel flared crossing eye mould 41, make every time on eye die holder 9 can draw two one metal wires, flared crossing eye mould 41 and flared crossing groove 40 form multichannel eye mode structures simultaneously.
Owing to the object of the invention is to draw many wire (present embodiment be take two as example) simultaneously, guide roller in annealing module must correspondence arrange two, similarly cooling system (20) and drying system (21) also must correspondence arrange binary channels, specifically: the corresponding multichannel eye of conductive casters (32) mode structure of described conducting system (18) is provided with two conductive troughs (3201), in the cooling system (20) of corresponding two conductive troughs (3201) and drying system (21), be provided with channel structure.
In order to improve better wire-drawing effect, must drawing process excess Temperature and damage wire, described have a wire drawing oil spray system (10) in pulling wheel assembly (7) top, on the outside body (4) of wire drawing oil spray system (10), have wire drawing protector (11), wire drawing protector (11) can avoid wire drawing oil to splash.
Take-up module 3 of the present invention is comprised of left and right two cover take-ups 35, and every cover take-up 35 comprises that transmission system 28, Cable Assembly system 29, tension system 30, brake system 31 form; Because left and right take-up 35 has oneself independent electrical drive system, can pass through electronic curtain or the selector switch choice for use of peripheral hardware, can need to select wherein left (or right) take-up work according to using, during use, the rolling simultaneously of two lines be arrived in left (or right) take-up; Also can need to select left and right take-up according to using, by two lines, respectively around to left and right take-up drum, at this moment left and right take-up can be carried out rolling work simultaneously simultaneously, respectively by single line rolling to drum separately, chapter shows dual-use, can meet different customers.
Adopt the two receipts wire drawing machinees of double end of the continuous annealing of this structure; on wiredrawing step pulley (7), constant speed wheel assembly (8), be provided with and widen groove; multichannel eye mode structure is set on eye die holder (9); coordinate again on oxidation protection system (19), cooling system (20) and conductive casters (32) multi-channel structure is all set; make the machine can draw many one metal wires (be generally and draw two simultaneously) simultaneously; the ton power consumption of draw metal silk greatly reduces; saved production site area; save producers, greatly reduced production cost.
Claims (6)
1. the two receipts wire drawing machinees of the double end of continuous annealing, comprise body (4), and upper wire drawing module (1), annealing module (2) and the take-up module (3) of being successively provided with of body (4), is characterized in that;
Described wire drawing module comprises transmission component (5), constant speed wheel assembly (8), eye die holder (9), wire drawing oil spray system (10), wire drawing protector (11), transmission component (5) comprises the main motor of wire drawing (6), wiredrawing step pulley (7), wire-drawing shaft (12), belt pulley (13), bearing block (14), hermetically-sealed construction (15) and bearing (16), wiredrawing step pulley (7) is fixed on wire-drawing shaft (12) by nut, each step on wiredrawing step pulley (7) offer can hold simultaneously at least two one metal wires coil draw widen groove (701), between each wiredrawing step pulley (7) and between a last wiredrawing step pulley (7) and constant speed wheel assembly (8), eye die holder (9) is all being installed, corresponding be provided with multichannel eye mode structure with widening on the eye die holder (9) of groove (701) with a time, make every time on eye die holder can draw at least two one metal wires simultaneously, the main motor of wire drawing (6) is by belt (33), belt pulley (13) by transmission of power to wiredrawing step pulley (7),
Annealing module (2) comprises that transmission system (17), conducting system (18), oxidation protection system (19), cooling system (20), drying system (21) form, transmission system (17) is fixed on body (4), transmission system (17) comprises wire-drawing shaft (23), belt pulley (24), belt (34), bearing block (25), hermetically-sealed construction (26) and bearing (27), transmission system (17) is by transmission of power to conductive casters (32), and the corresponding multichannel eye of conductive casters (32) mode structure of conducting system (18) is provided with many conductive troughs (3201);
Take-up module (3) is comprised of two cover take-ups (35), every cover take-up (35) comprises that transmission system (28), Cable Assembly system (29), tension system (30), brake system (31) and take-up reel (37) form, take-up module (3) is drawn two one metal wires upper at same take-up reel (37) simultaneously or two copper cash is separately drawn at two different take-up reels (37) upper by two cover take-ups (35), makes the two receipts wire drawing machinees of double end of continuous annealing possess the drawing function of single copper cash and two copper cash simultaneously;
Described correspondence is provided with flared crossing groove (40) with widening on the eye die holder (9) of groove (701) with a time, on flared crossing groove (40), be equipped with and there is twin-channel flared crossing eye mould (41), make every time on eye die holder (9) can draw two one metal wires, flared crossing eye mould (41) and flared crossing groove (40) formation multichannel eye mode structure simultaneously.
2. two receipts wire drawing machinees of the double end of continuous annealing according to claim 1, is characterized in that, each step on described wiredrawing step pulley (7) offer can hold that two one metal wires coils drawing simultaneously widen groove (701).
3. according to the two receipts wire drawing machinees of the double end of continuous annealing described in claim 1 or 2, it is characterized in that, widen the upper intermediate isolating rib (702) that passes through of groove (701) for described every, to widen groove (701) and be divided into two independent road grooves (703), and make can draw two one metal wires (36) with widening on groove (701) of intermediate isolating rib (702) simultaneously.
4. two receipts wire drawing machinees of the double end of continuous annealing according to claim 1, it is characterized in that, described correspondence with widen the groove (39) that is provided with two accommodating eye moulds (38) on the eye die holder (9) of groove (701) with a time, make every time on eye die holder (9) can draw two one metal wires, every time two eye moulds (38) and groove (39) form multichannel eye mode structure simultaneously.
5. two receipts wire drawing machinees of the double end of continuous annealing according to claim 1, it is characterized in that, the corresponding multichannel eye of conductive casters (32) mode structure of described conducting system (18) is provided with two conductive troughs (3201), in the cooling system (20) of corresponding two conductive troughs (3201) and drying system (21), is provided with channel structure.
6. two receipts wire drawing machinees of the double end of continuous annealing according to claim 1, it is characterized in that, in wiredrawing step pulley (7) top, there is wire drawing oil spray system (10), on the outside body (4) of wire drawing oil spray system (10), there is wire drawing protector (11).
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CN201210115849.4A CN102641908B (en) | 2012-04-19 | 2012-04-19 | Continuous annealing dual-end dual-collecting wire drawing machine |
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