CN204632452U - wire wound structure - Google Patents
wire wound structure Download PDFInfo
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- CN204632452U CN204632452U CN201520355180.5U CN201520355180U CN204632452U CN 204632452 U CN204632452 U CN 204632452U CN 201520355180 U CN201520355180 U CN 201520355180U CN 204632452 U CN204632452 U CN 204632452U
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Abstract
Description
技术领域technical field
本实用新型属于电线制造技术领域,涉及一种导线缠绕结构。The utility model belongs to the technical field of electric wire manufacturing and relates to a wire winding structure.
背景技术Background technique
电线是指传导电流的导线,电线是由一根或几根柔软的导线组成,外面包以轻软的护层;电缆是由一根或几根绝缘包导线组成,外面再包以金属或橡皮制的坚韧外层。电缆与电线一般都由芯线、绝缘包皮和保护外皮三个组成部分组成。在目前的市面上,电线分单股电线和多股电线,两种电线各有优缺点,具体如下:1.相同截面的单股电线比多股软电线结构简单,成本低,价格便宜。2.由于电流的趋肤效应,相同截面的多股电线导电能力比单股电线导电强。3.普通布线一般用单股,有特殊要求的场合才采用多股或者软布电线。例如行车用布电线,无论截面大小,均采用BXR(铜芯橡皮绝缘软电线)。4.多股或者软布电线比单股电线容易穿电线管。这也是行车用软布电线的原因之一。A wire refers to a wire that conducts current. The wire is composed of one or several soft wires, covered with a light and soft sheath; the cable is composed of one or several insulated wires, and the outside is covered with metal or rubber. Made of tough outer layer. Cables and wires are generally composed of three components: core wire, insulating sheath and protective sheath. In the current market, wires are divided into single-strand wires and multi-strand wires. Both types of wires have their own advantages and disadvantages, as follows: 1. Single-strand wires with the same cross-section are simpler in structure, lower in cost and cheaper than multi-strand flexible wires. 2. Due to the skin effect of the current, the conductivity of multi-strand wires with the same cross-section is stronger than that of single-strand wires. 3. Ordinary wiring generally uses single-strand wires, and multi-strand or soft cloth wires are used only when there are special requirements. For example, cloth wires for driving use BXR (copper core rubber insulated flexible wire) regardless of the size of the cross section. 4. Multi-strand or soft cloth wires are easier to pass through the conduit than single-strand wires. This is also one of the reasons for using soft cloth wires for driving.
在制作多股电线时,需要将多条单股电线沿同一方向拧在一起从而形成多股电线,如何提供一种结构简单、生产效果高的拧线结构或缠绕结构,是提高多股电线生产质量和降低生产成本的关键。When making multi-strand wires, it is necessary to twist multiple single-strand wires together in the same direction to form multi-strand wires. How to provide a twisted wire structure or winding structure with simple structure and high production effect is the key to improving the production of multi-strand wires. Key to quality and lower production costs.
如中国专利文献公开了一种多股电线挤出机生产流水线[申请号:201210423578.9],它线,包括放线装置、塑料注料台、冷却箱、牵引装置、储线装置、压紧装置、收线装置、电器控制器,放线装置由呈方阵排列的放线机构成,在塑料注料台的挤出头上安装有呈方阵排列的挤出模,牵引装置由呈方阵排列的牵引机构成,在牵引装置上的储线装置由呈方阵排列的储线机构成,收线装置呈方阵排列的收线机构成。For example, the Chinese patent literature discloses a multi-strand wire extruder production line [Application No.: 201210423578.9]. The take-up device, the electrical controller, and the pay-off device are composed of pay-off machines arranged in a square array. Extrusion dies arranged in a square array are installed on the extrusion head of the plastic injection table, and the traction device is arranged in a square array. Composed of tractors, the wire storage device on the traction device is composed of wire storage machines arranged in a square array, and the wire take-up device is composed of wire take-up machines arranged in a square array.
上述方案在单一场地生产多根电线,实现节能,降低人力配置。但该方案结构尚显复杂,有待改进。The above scheme produces multiple wires in a single site, realizes energy saving and reduces manpower allocation. However, the program structure is still complex and needs to be improved.
实用新型内容Utility model content
本实用新型的目的是针对上述问题,提供一种结构简单,绕线方便的导线缠绕结构。The purpose of the utility model is to solve the above problems and provide a wire winding structure with simple structure and convenient winding.
为达到上述目的,本实用新型采用了下列技术方案:一种导线缠绕结构,包括绕线座和进线盘,所述的绕线座内设有一个与绕线座转动连接的呈圆盘状的绕线盘,在绕线盘上且沿绕线盘的周向均匀设置有若干绕线孔,所述的进线盘上且沿进线盘的周向设有若干出线孔,转轴的两端分别与绕线盘和进线盘固定连接,所述的进线盘有两个且相互对置,两个进线盘用若干支撑柱固定连接,两个进线盘中间设有机座,机座上设有转轴固定架,所述的转轴远离绕线座的一端与转轴固定架转动连接。In order to achieve the above purpose, the utility model adopts the following technical solutions: a wire winding structure, including a wire winding seat and a wire inlet tray, and a disc-shaped The winding reel, on the winding reel and along the circumferential direction of the winding reel are evenly provided with a number of winding holes, on the said wire inlet reel and along the circumference of the wire reel are provided with a number of outlet holes, the two ends of the rotating shaft are respectively It is fixedly connected with the winding reel and the wire inlet reel. There are two wire inlet reels facing each other. The two wire inlet reels are fixedly connected with a number of support columns. A rotating shaft fixing frame is provided, and the end of the rotating shaft away from the winding seat is rotatably connected with the rotating shaft fixing frame.
在上述的导线缠绕结构中,所述的转轴为空心结构,在进线盘和绕线盘之间的转轴上还固定连接有一个导向板,所述的导向板上且沿导向板的周向设有若干呈放射状的导向槽。In the above-mentioned wire winding structure, the rotating shaft is a hollow structure, and a guide plate is fixedly connected to the rotating shaft between the wire inlet reel and the winding reel, and the guide plate is provided along the circumference of the guide plate. Several radial guide grooves.
在上述的导线缠绕结构中,所述的出线孔、导向槽和绕线孔的数量依次增加。In the above-mentioned wire winding structure, the numbers of the wire outlet holes, the guide grooves and the wire winding holes are sequentially increased.
在上述的导线缠绕结构中,所述的绕线孔的数量是导向槽的两倍,所述的导向槽的数量是出线孔的两倍。In the above wire winding structure, the number of the wire winding holes is twice the number of the guide grooves, and the number of the guide grooves is twice the number of the wire outlet holes.
在上述的导线缠绕结构中,所述的机座呈框型结构,在机座上设有一个滚轮组件,该滚轮组件的两端与机座转动连接。In the above wire winding structure, the machine base is a frame structure, and a roller assembly is arranged on the machine base, and the two ends of the roller assembly are rotatably connected with the machine base.
在上述的导线缠绕结构中,所述的导向板上固定有用于放置胶带盘的胶带架。In the above wire winding structure, a tape holder for placing the tape reel is fixed on the guide plate.
在上述的导线缠绕结构中,所述的胶带架包括两块固定在导向板上的挡板,两块挡板之间连接有胶带轴。In the above wire winding structure, the tape holder includes two baffles fixed on the guide plate, and a tape shaft is connected between the two baffles.
在上述的导线缠绕结构中,所述的支撑柱为空心柱且沿进线盘的周向均匀设置。In the above-mentioned wire winding structure, the supporting columns are hollow columns and are evenly arranged along the circumference of the wire inlet tray.
在上述的导线缠绕结构中,所述的支撑柱的数量与出线孔相同。In the above-mentioned wire winding structure, the number of the supporting columns is the same as that of the wire outlet holes.
与现有的技术相比,本实用新型的优点在于:结构简单,缠绕方便,能有效提高生产效率,降低生产成本。Compared with the existing technology, the utility model has the advantages of simple structure, convenient winding, effectively improving production efficiency and reducing production cost.
附图说明Description of drawings
图1是本实用新型提供的结构示意图。Fig. 1 is a structural schematic diagram provided by the utility model.
图中:绕线座10、绕线盘11、绕线孔12、进线盘20、出线孔21、支撑柱22、转轴30、机座40、转轴固定架41、滚轮组件42、滚轮43、滚轮轴44、导向板50、导向槽51、胶带架52、挡板53、胶带轴54。In the figure: winding seat 10, winding disk 11, winding hole 12, wire inlet disk 20, wire outlet hole 21, support column 22, rotating shaft 30, frame 40, rotating shaft fixing frame 41, roller assembly 42, roller 43, Roller shaft 44, guide plate 50, guide groove 51, adhesive tape holder 52, baffle plate 53, adhesive tape shaft 54.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型做进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
如图1所示,一种导线缠绕结构,包括绕线座10和进线盘20,所述的绕线座10内设有一个与绕线座10转动连接的呈圆盘状的绕线盘11,在绕线盘11上且沿绕线盘11的周向均匀设置有若干绕线孔12,所述的进线盘20上且沿进线盘20的周向设有若干出线孔21,转轴30的两端分别与绕线盘11和进线盘20固定连接,所述的进线盘20有两个且相互对置,两个进线盘20用若干支撑柱22固定连接,两个进线盘20中间设有机座40,机座40上设有转轴固定架41,所述的转轴30远离绕线座10的一端与转轴固定架41转动连接。As shown in Figure 1, a wire winding structure includes a wire winding seat 10 and a wire inlet tray 20, and a disc-shaped winding tray that is rotatably connected to the winding seat 10 is provided inside the winding seat 10. 11. A number of wire winding holes 12 are uniformly arranged on the wire reel 11 and along the circumferential direction of the wire reel 11, and several outlet holes 21 are provided on the wire inlet reel 20 and along the circumference of the wire inlet reel 20, and the rotating shaft 30 The two ends of the coil are respectively fixedly connected with the wire winding reel 11 and the wire inlet reel 20. There are two wire inlet reels 20 and they are opposite to each other. A frame 40 is arranged in the middle of the disk 20, and a rotating shaft fixing frame 41 is arranged on the frame 40, and the end of the rotating shaft 30 away from the winding base 10 is rotatably connected with the rotating shaft fixing frame 41.
转轴30为空心结构,在进线盘20和绕线盘11之间的转轴30上还固定连接有一个导向板50,所述的导向板50上且沿导向板50的周向设有若干呈放射状的导向槽51。The rotating shaft 30 is a hollow structure, and a guide plate 50 is fixedly connected to the rotating shaft 30 between the wire inlet plate 20 and the winding plate 11. On the guide plate 50 and along the circumference of the guide plate 50, several radial Guide groove 51.
对于出线孔21、导向槽51和绕线孔12的具体数量,可以根据电线的股数进行设定,在本实施例中出线孔21、导向槽51和绕线孔12的数量依次增加。The specific number of wire outlet holes 21, guide slots 51 and wire winding holes 12 can be set according to the number of wire strands. In this embodiment, the number of wire outlet holes 21, guide slots 51 and wire winding holes 12 increases sequentially.
优选方案,绕线孔12的数量是导向槽51的两倍,所述的导向槽51的数量是出线孔21的两倍,也就是说,需要缠绕的电线是逐步分解,最后到绕线孔12实现完全分解。支撑柱22为空心柱且沿进线盘20的周向均匀设置,支撑柱22的数量与出线孔21相同。在支撑柱22中可以穿设需要缠绕的电线,防止与出线孔21中的电线产生干扰。In a preferred solution, the number of winding holes 12 is twice the number of guide grooves 51, and the number of said guide grooves 51 is twice the number of outlet holes 21, that is to say, the wires that need to be wound are gradually decomposed, and finally reach the winding holes 12 achieve complete decomposition. The support columns 22 are hollow columns and are uniformly arranged along the circumference of the cable inlet tray 20 , and the number of the support columns 22 is the same as that of the cable outlet holes 21 . Wires that need to be wound can be passed through the support column 22 to prevent interference with the wires in the wire outlet hole 21 .
机座40呈框型结构,可以是由多块面板合围形成的,在机座40上设有一个滚轮组件42,该滚轮组件42的两端与机座40转动连接。具体的说,滚轮组件42包括滚轮43及与滚轮43固接的滚轮轴44,滚轮轴44两端与机座40转动连接。当需要拆换或移动进线盘20时,可以通过移动滚轮组件42来实现。The machine base 40 has a frame structure, which may be formed by a plurality of panels. A roller assembly 42 is arranged on the machine base 40 , and the two ends of the roller assembly 42 are connected to the machine base 40 in rotation. Specifically, the roller assembly 42 includes a roller 43 and a roller shaft 44 fixedly connected to the roller 43 , and both ends of the roller shaft 44 are rotatably connected to the base 40 . When it is necessary to replace or move the wire inlet tray 20 , it can be realized by moving the roller assembly 42 .
导向板50上固定有用于放置胶带盘的胶带架52。胶带架52包括两块固定在导向板50上的挡板53,两块挡板53之间连接有胶带轴54,胶带轴54用于放置胶带盘,挡板53对胶带盘起到定位作用。A tape holder 52 for placing tape reels is fixed on the guide plate 50 . The tape holder 52 includes two baffles 53 fixed on the guide plate 50, and a tape shaft 54 is connected between the two baffles 53. The tape shaft 54 is used to place the tape reel, and the baffle 53 plays a role in positioning the tape reel.
本实用新型的工作原理是:需要缠绕形成绕线结构的多股电线依次穿过出线孔21、导向槽51和绕线孔12最终在绕线盘11处实现汇合,汇合后的电线利用牵引机构(如绕线机)进行牵引,转轴30可用皮带轮机构带动旋转,在绕线盘11和进线盘20旋转过程中,电线形成缠绕状,即形成多股电线。为了起到均匀的缠绕效果,利用放射状的导向槽51,形成逐步缩小的接口,起到保护电线和提高缠绕效率的效果。The working principle of the utility model is: the multi-strand wires that need to be wound to form a winding structure pass through the outlet hole 21, the guide groove 51 and the winding hole 12 in turn, and finally converge at the winding reel 11, and the converged wires use the traction mechanism (such as a winding machine) for traction, the rotating shaft 30 can be driven by a pulley mechanism to rotate, and during the rotation of the winding reel 11 and the wire inlet reel 20, the electric wires form a winding shape, that is, multiple strands of electric wires are formed. In order to achieve a uniform winding effect, the radial guide grooves 51 are used to form a gradually shrinking interface to protect the wires and improve winding efficiency.
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.
尽管本文较多地使用了绕线座10、绕线盘11、绕线孔12、进线盘20、出线孔21、支撑柱22、转轴30、机座40、转轴固定架41、滚轮组件42、滚轮43、滚轮轴44、导向板50、导向槽51、胶带架52、挡板53、胶带轴54等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。Although this article uses more winding base 10, winding reel 11, winding hole 12, wire inlet disk 20, wire outlet hole 21, support column 22, rotating shaft 30, machine base 40, rotating shaft fixing frame 41, roller assembly 42 , roller 43, roller shaft 44, guide plate 50, guide groove 51, tape holder 52, baffle plate 53, tape shaft 54 and other terms, but the possibility of using other terms is not excluded. These terms are only used to describe and explain the essence of the utility model more conveniently; interpreting them as any kind of additional limitation is contrary to the spirit of the utility model.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201520355180.5U CN204632452U (en) | 2015-05-27 | 2015-05-27 | wire wound structure |
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| CN201520355180.5U CN204632452U (en) | 2015-05-27 | 2015-05-27 | wire wound structure |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104934147A (en) * | 2015-05-27 | 2015-09-23 | 浙江中兴电缆有限公司 | Leading wire winding structure |
| CN109095285A (en) * | 2018-10-09 | 2018-12-28 | 新乡市新兴冶金材料有限公司 | One kind can dismantle the convenient wire spool of lifting |
-
2015
- 2015-05-27 CN CN201520355180.5U patent/CN204632452U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104934147A (en) * | 2015-05-27 | 2015-09-23 | 浙江中兴电缆有限公司 | Leading wire winding structure |
| CN109095285A (en) * | 2018-10-09 | 2018-12-28 | 新乡市新兴冶金材料有限公司 | One kind can dismantle the convenient wire spool of lifting |
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