CN105923458A - Intelligent steel wire pay-off rack - Google Patents
Intelligent steel wire pay-off rack Download PDFInfo
- Publication number
- CN105923458A CN105923458A CN201610466325.8A CN201610466325A CN105923458A CN 105923458 A CN105923458 A CN 105923458A CN 201610466325 A CN201610466325 A CN 201610466325A CN 105923458 A CN105923458 A CN 105923458A
- Authority
- CN
- China
- Prior art keywords
- steel wire
- reel
- wire
- vertical
- coil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/32—Stands or frameworks
- B65H49/324—Constructional details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
- B65H2701/341—Handled filamentary material electric cords or electric power cables in a manufacturing process
Abstract
The invention provides an intelligent steel wire pay-off rack, and aims at controlling the tension force of a steel wire, refining the steel wire and decreasing the used area. The intelligent steel wire pay-off rack comprises a steel wire disk driving frame and a steel wire adjusting frame, wherein the steel wire disk driving frame comprises a bottom plate, a housing, vertical lifting brackets, a transverse telescoping cylinder, a clamping propping column and a driving motor; the bottom plate is used for positioning a new steel wire disk to be replaced; the vertical lifting brackets are correspondingly arranged in two vertical parts of the housing; vertical cylinders are arranged at the upper ends, positioned at the vertical lifting brackets, of the housing; the bottom parts of piston rods of the vertical cylinders are correspondingly connected with the upper ends of the vertical lifting brackets at the corresponding positions; the corresponding sides of the bottom plate are correspondingly fixedly connected to the lower ends of the vertical lifting brackets at the corresponding sides; a forwards-convex first winding wheel is arranged on a cross beam at the upper part of the housing; the steel wire adjusting frame is arranged at one side of the steel wire disk driving frame; a second winding wheel and a third winding wheel are arranged in the steel wire adjusting frame.
Description
Technical field
The present invention relates to steel wire Setting-out Technique field, be specially a kind of intelligence steel wire pay-off stand.
Background technology
The birth of fiber optic communication and development are the most important revolutions in telecommunication history, and fiber optic communication changes tradition
Communication mode, make not made the communication of High rate and large capacity be possibly realized by various magnetic disturbances.Along with optical fiber
Optical cable and the development of mechanics of communication, optical fiber communication technology there has also been the most perfect, and optical fiber cable has
Standby advantage makes it constantly be widened in the range of communication field, and current optical fiber cable is with very fast
Development speed and the scope that is widely applied have come into the every field of wire communication becomes modern communications master
Want communication mode, more and more deeper on social life impact.
For adapting to different use environment, during optic cable design, generally increase corresponding reinforcement or change light
Cable structure is with satisfied different demands.Optical cable reinforcement can be divided into metal reinforcement and non-metal reinforcement member, main
The metal reinforcement wanted has various sizes of steel wire, aluminium strip etc., non-metal reinforcement member mainly have FRP, KFRP,
Waterstop, aramid fiber, bundle yarn, glass fiber yarn etc..Metal reinforcement is higher due to hardness and intensity, main
Axial tension to be used for requires high construction and uses environment, lays and pipeline, straight as outdoor is built on stilts
The occasion such as bury.
The device passively putting steel wire, i.e. steel wire would generally be used during optical cable is carried out metal reinforcement
It is to be produced by the pulling in production process that dish puts the speed of steel wire, has very in this production process
Many guide wheels, carry out steel wire stretching to ensure that resistance is little in optical cable production process, do not interfere with normal
Production.Passively put that steel wire device floor space is big, the bad control of tension force.
Summary of the invention
For the problems referred to above, the invention provides a kind of intelligence steel wire pay-off stand, which solve steel wire tension
Control and by its minute design, reduce its floor space.
A kind of intelligence steel wire pay-off stand, it is characterised in that: it includes that coil of wire bogie, steel wire adjust frame
Frame, described coil of wire bogie include chassis, shell, vertically to lifting bracket, transversal stretching cylinder,
Clamping fore-set, driving motor, described chassis is used for placing new coil of wire to be replaced, described shell
Two sections are vertically respectively arranged with described vertically to lifting bracket in part, and being positioned at of shell is vertical to lifting
The upper end of support is respectively arranged with vertical cylinder, and it is right that the bottom of the piston rod of described vertical cylinder connects respectively
Answering the vertical upper end to lifting bracket of position, the respective side on described chassis is fastenedly connected respective side respectively
Vertical the first reel being provided with lordosis on the lower end of lifting bracket, the upper beam of described shell,
The side of described coil of wire bogie is provided with steel wire and adjusts framework, and described steel wire is provided with in adjusting framework
Second reel, the 3rd reel, the second reel, the 3rd reel adjust framework relative to steel wire
Front end face lordosis, described 3rd reel is positioned at the lower section of the second reel, and described 3rd reel can hang down
Directly to movement, described privates wheel is fastenedly connected with one end of chain, and the other end of described chain is upwards
Arranging sagging after engaging connection chain sprocket structure and hang with weight, the weight of described weight is not enough to promote the 3rd
The up movement of reel, described chain sprocket structure is set in rotating shaft, and one end of described rotating shaft is disposed with cam knot
Structure, the cam surface of described cam structure rotates to being disposed with sensor, and a section of described shell is vertical to portion
Being fixed with described driving motor on Fen, another section is vertically fixed with described transversal stretching cylinder in part,
Fore-set transverse movement, described clamping fore-set, described driving electricity is clamped described in described transversal stretching air cylinder driven
The output shaft of machine is positioned at sustained height, and described clamping fore-set is arranged towards the output shaft of described driving motor,
The underface in the region that described chassis is positioned at described clamping fore-set, output shaft is formed, described clamping fore-set,
The coil of wire of unwrapping wire is treated in the region that output shaft is formed for clamping and placing, and described sensor is external to
Control system, described control system connects described rotary electric machine.
It is further characterized by steel wire wrap to again after the second reel, the 3rd reel second around
Line is taken turns, and exports after eventually passing the 3rd reel, and it guarantees the stability of coiling;
The both sides on described chassis are respectively arranged with position-limited rack, it is ensured that hoisting depth accurate;
The front end face position of described upper beam arranges laterally steering groove, the installation end setting-in of steel wire unwrapping wire slide block
In described laterally steering groove, described steel wire is transferred to described the after the stopper slot of steel wire unwrapping wire slide block
One reel, steel wire unwrapping wire slide block can move according to steel wire position on coil of wire, it is ensured that steel
When silk is in any position on coil of wire, the pulling force of steel wire is constant;
The drive end of described clamping fore-set is provided with guide pillar, described guide pillar run through state shell corresponding vertically to
The corresponding pilot hole of part, it is ensured that the linearly operating of clamping fore-set;
The female parts of described cam structure is positioned at described female parts towards lower layout, described sensor
Lower end position, described sensor is installed in described steel wire and adjusts framework.
After using the structure of the present invention, when coil of wire puts into chassis, chassis is carried by vertical cylinder
Rising, decrease the labor intensity of workman, chassis rises to specific bit and postpones, transversal stretching cylinder action,
Drive and clamp in fore-set promotes coil of wire to make the output shaft driving motor insert coil of wire and coil of wire quilt
Clamping, chassis decline, rear drive electric machine rotation drive coil of wire carry out putting steel wire, steel wire is along first
Reel, the second reel, eventually through the 3rd reel output, putting should on the rate theory of steel wire
Synchronize with speed of production, when speed of production can be pulled up higher than speed regulation three reel of steel wire unwrapping wire,
Chain-driving chain sprocket structure rotates, thus drives rotating shaft to rotate, and then drives cam rotation,
Information is passed to control system to the size of distance by the sensor sensing corresponding to cam, control system according to
The speed of motor is controlled by institute's feedack, which solves the control of steel wire tension and by its essence
Refinement, only three reels of use, reduce its floor space.
Accompanying drawing explanation
Fig. 1 is the axonometric chart structural representation (including that steel wire moves towards) under the duty of the present invention;
Fig. 2 is the axonometric chart structural representation under the off working state of the present invention;
Fig. 3 is the axonometric chart structural representation (removing vertical to the housing of lifting bracket) of the present invention;
Fig. 4 is the arrangement schematic diagram of the cam structure of the present invention, sensor;
In figure, the reference name corresponding to each sequence number is as follows:
Coil of wire bogie 1, steel wire adjust framework 2, chassis 3, shell 4, vertically to lifting bracket 5, horizontal
To telescopic cylinder 6, clamping fore-set 7, drive motor 8, coil of wire 9, vertically to part 10,23, vertical
Cylinder 11, piston rod 12, upper beam the 13, first reel the 14, second reel the 15, the 3rd coiling
Wheel 16, chain 17, chain sprocket structure 18, weight 19, rotating shaft 20, cam structure 21, sensor 22, defeated
Shaft 24, steel wire 25, position-limited rack 26, laterally steering groove 27, steel wire unwrapping wire slide block 28, guide pillar 29.
Detailed description of the invention
A kind of intelligence steel wire pay-off stand, is shown in Fig. 1~Fig. 4: it includes that coil of wire bogie 1, steel wire adjust frame
Frame 2, coil of wire bogie 1 include chassis 3, shell 4, vertically to lifting bracket 5, transversal stretching cylinder 6,
Clamping fore-set 7, driving motor 8, chassis 3 is for placing new coil of wire 9 to be replaced, two sections of shell 4
Vertically being respectively arranged with in part 10,23 vertically to lifting bracket 5, being positioned at of shell 4 is vertical to lifting
The upper end of support 5 is respectively arranged with vertical cylinder 11, and the bottom of the piston rod 12 of vertical cylinder 11 connects respectively
The vertical upper end to lifting bracket 5 of correspondence position, the respective side on chassis 3 is fastenedly connected respective side respectively
Vertically to the lower end of lifting bracket 5, the upper beam 13 of shell 4 is provided with the first reel 14 of lordosis,
The side of coil of wire bogie 1 is provided with steel wire and adjusts framework 2, steel wire adjust in framework 2 be provided with second around
Line wheel the 15, the 3rd reel 16, the second reel the 15, the 3rd reel 16 adjusts framework 2 relative to steel wire
Front end face lordosis, the 3rd reel 16 is positioned at the lower section of the second reel 15, and the 3rd reel 16 can hang down
Directly to movement, privates wheel 16 is fastenedly connected with one end of chain 17, the other end of chain 17 upwards cloth
Putting sagging after engagement connects chain sprocket structure 18 and hang with weight 19, the weight of weight 19 is not enough to promote the 3rd
The up movement of reel 16, chain sprocket structure 18 is set in rotating shaft 20, and one end of rotating shaft 20 is disposed with cam knot
Structure 21, the cam surface of cam structure 21 rotates to being disposed with sensor 22, and a section of shell 4 is vertical to part
Being fixed with driving motor 8 on 10, another section is vertically fixed with transversal stretching cylinder 6, laterally in part 23
Telescopic cylinder 6 drives clamping fore-set 7 transverse movement, clamping fore-set 7, the output shaft 24 of driving motor 8 to be positioned at
In sustained height, clamping fore-set 7 is arranged towards the output shaft 24 driving motor 8, and chassis 3 is positioned at clamping fore-set
7, the underface in the region that output shaft 24 is formed, the region that clamping fore-set 7, output shaft 24 are formed is used
In clamping placing treat the coil of wire 9 of unwrapping wire, sensor 22 be external to control system (figure is not drawn into,
The most rationally arrange), control system connects rotary electric machine 8.
Steel wire 25 wraps to the second reel 15 after the second reel the 15, the 3rd reel 16 again,
Exporting after eventually passing the 3rd reel 16, it guarantees the stability of coiling;
The both sides on chassis 3 are respectively arranged with position-limited rack 26, it is ensured that hoisting depth accurate;
The front end face position of upper beam 13 arranges laterally steering groove 27, the installation end of steel wire unwrapping wire slide block 28
Being flush-mounted in laterally steering groove 27, steel wire 13 is through being transferred to the after the stopper slot of steel wire unwrapping wire slide block 28
One reel, steel wire unwrapping wire slide block 28 can move, really according to steel wire position on coil of wire 9
Protect the pulling force of steel wire when steel wire 25 is in any position on coil of wire 9 constant;
The drive end of clamping fore-set 7 is provided with guide pillar 29, and guide pillar 29 runs through states the corresponding vertical to part of shell
The corresponding pilot hole of 10, it is ensured that the linearly operating of clamping fore-set 7;
The female parts of cam structure 21 is positioned at the lower end position of female parts towards lower layout, sensor 22,
Sensor 22 is installed in steel wire and adjusts framework 2.
Its operation principle is as follows: when coil of wire 9 puts into chassis 3, and chassis 3 is entered by vertical cylinder 11
Row promotes, and decreases the labor intensity of workman, and chassis 3 rises to specific bit and postpones, transversal stretching cylinder
Action, drives clamping fore-set 7 promote coil of wire 9 and make the output shaft 24 driving motor 8 insert steel
In wire tray 9 and coil of wire 9 is clamped, chassis 3 declines, rear drive motor 8 rotate and drive steel wire
Dish 9 carries out putting steel wire, and steel wire 25 is along first reel the 14, second reel 15, eventually through
Three reels 16 export, and put and should synchronize with speed of production on the rate theory of steel wire, when speed of production is high
Speed regulation three coiling 16 in steel wire unwrapping wire is taken turns and can be pulled up, under the action of gravity of weight 19, and chain
Bar 17 band sprocket arrangement 18 rotates, thus drives rotating shaft 20 to rotate, and then band moving cam
Structure 21 rotates, and the sensor 22 corresponding to cam structure 21 senses that information is passed to by the size of distance
Control system, the speed driving motor 8 is controlled by control system according to institute's feedack.
It has the beneficial effect that:
(1) use active release steel wire, it is possible to the effective tension force controlling steel wire, and need not artificial
Go to intervene, improve production efficiency and the quality of production;
(2) a length of 1.5 meters of actinobacillus device reduced 2.5 times than originally, it is possible to well merge whole
Individual production line;
(3) it is effectively reduced the labor intensity of workman, improves production efficiency.
By described above, make professional and technical personnel in the field be capable of or use the present invention.Herein
Defined General Principle can be implemented at other without departing from the spirit or scope of the present invention
Example realizes.Therefore, the present invention is not intended to be limited to the embodiments shown herein, and is intended to symbol
Close the widest scope consistent with principles disclosed herein and features of novelty.
Claims (6)
1. an intelligent steel wire pay-off stand, it is characterised in that: it includes that coil of wire bogie, steel wire adjust
Framework, described coil of wire bogie include chassis, shell, vertically to lifting bracket, transversal stretching cylinder,
Clamping fore-set, driving motor, described chassis is used for placing new coil of wire to be replaced, described shell
Two sections are vertically respectively arranged with described vertically to lifting bracket in part, and being positioned at of shell is vertical to lifting
The upper end of support is respectively arranged with vertical cylinder, and it is right that the bottom of the piston rod of described vertical cylinder connects respectively
Answering the vertical upper end to lifting bracket of position, the respective side on described chassis is fastenedly connected respective side respectively
Vertical the first reel being provided with lordosis on the lower end of lifting bracket, the upper beam of described shell,
The side of described coil of wire bogie is provided with steel wire and adjusts framework, and described steel wire is provided with in adjusting framework
Second reel, the 3rd reel, the second reel, the 3rd reel adjust framework relative to steel wire
Front end face lordosis, described 3rd reel is positioned at the lower section of the second reel, and described 3rd reel can hang down
Directly to movement, described privates wheel is fastenedly connected with one end of chain, and the other end of described chain is upwards
Arranging sagging after engaging connection chain sprocket structure and hang with weight, the weight of described weight is not enough to promote the 3rd
The up movement of reel, described chain sprocket structure is set in rotating shaft, and one end of described rotating shaft is disposed with cam knot
Structure, the cam surface of described cam structure rotates to being disposed with sensor, and a section of described shell is vertical to portion
Being fixed with described driving motor on Fen, another section is vertically fixed with described transversal stretching cylinder in part,
Fore-set transverse movement, described clamping fore-set, described driving electricity is clamped described in described transversal stretching air cylinder driven
The output shaft of machine is positioned at sustained height, and described clamping fore-set is arranged towards the output shaft of described driving motor,
The underface in the region that described chassis is positioned at described clamping fore-set, output shaft is formed, described clamping fore-set,
The coil of wire of unwrapping wire is treated in the region that output shaft is formed for clamping and placing, and described sensor is external to
Control system, described control system connects described rotary electric machine.
2. intelligence steel wire pay-off stand as claimed in claim 1 a kind of, it is characterised in that: steel wire is through the
Wrap to the second reel again after two reels, the 3rd reel, export after eventually passing the 3rd reel.
3. a kind of intelligence steel wire pay-off stand as claimed in claim 1, it is characterised in that: described chassis
Both sides are respectively arranged with position-limited rack.
4. a kind of intelligence steel wire pay-off stand as claimed in claim 1, it is characterised in that: described upper lateral
The front end face position of beam arranges laterally steering groove, and the installation end of steel wire unwrapping wire slide block is flush-mounted in described laterally leads
In groove, described steel wire is transferred to described first reel, steel after the stopper slot of steel wire unwrapping wire slide block
Silk unwrapping wire slide block can move according to steel wire position on coil of wire.
5. a kind of intelligence steel wire pay-off stand as claimed in claim 1, it is characterised in that: described clamping top
The drive end of post is provided with guide pillar, and described guide pillar runs through states the corresponding vertically to the corresponding guiding of part of shell
Hole.
6. a kind of intelligence steel wire pay-off stand as claimed in claim 1, it is characterised in that: described cam is tied
The female parts of structure is towards lower layout, and described sensor is positioned at the lower end position of described female parts, described
Sensor is installed in described steel wire and adjusts framework.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610466325.8A CN105923458B (en) | 2016-06-24 | 2016-06-24 | A kind of intelligence steel wire pay-off stand |
Applications Claiming Priority (1)
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CN201610466325.8A CN105923458B (en) | 2016-06-24 | 2016-06-24 | A kind of intelligence steel wire pay-off stand |
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CN105923458A true CN105923458A (en) | 2016-09-07 |
CN105923458B CN105923458B (en) | 2019-02-12 |
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CN201610466325.8A Active CN105923458B (en) | 2016-06-24 | 2016-06-24 | A kind of intelligence steel wire pay-off stand |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107010468A (en) * | 2017-04-17 | 2017-08-04 | 金杯电工衡阳电缆有限公司 | A kind of Production Line Configured of cable factory structure |
CN108382920A (en) * | 2018-03-01 | 2018-08-10 | 浙江九舜纺织有限公司 | A kind of rotation Anti-wind spinning payingoff mechanism |
CN108711787A (en) * | 2018-06-02 | 2018-10-26 | 郑文豪 | A kind of cable multi-angle lay scaffold |
CN109537249A (en) * | 2019-01-24 | 2019-03-29 | 浙江勇辉电器有限公司 | A kind of wirerope admission machine |
CN114083367A (en) * | 2021-10-18 | 2022-02-25 | 江西瑞顺超细铜线科技协同创新有限公司 | Copper facing fibre production is with to fibre surface treatment device |
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WO2008096051A2 (en) * | 2007-01-30 | 2008-08-14 | Mathec Sarl | Machine for industrial operations on continuous running complex laps by immobilisation of the lap |
CN101335122A (en) * | 2008-07-25 | 2008-12-31 | 常熟泓淋电线电缆有限公司 | Wire-drawing mechanism for woven wire |
KR100924869B1 (en) * | 2009-06-30 | 2009-11-02 | 이순석 | Steel wire unwinder |
CN204057478U (en) * | 2014-07-09 | 2014-12-31 | 湖南欧亚碳纤维复合材料有限公司 | Carbon fiber warp-knitting machine tension-adjusting gear |
CN206069064U (en) * | 2016-06-24 | 2017-04-05 | 江苏亨通光电股份有限公司 | A kind of intelligent steel wire pay-off stand |
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GB1067906A (en) * | 1965-06-03 | 1967-05-03 | Elektromat Veb | Control means for compensating changes in tension in the winding of wire and the like |
DE3939823A1 (en) * | 1989-12-01 | 1991-06-06 | Hoerauf Michael Maschf | DEVICE FOR REMOVING YARNS |
JPH08310728A (en) * | 1995-05-18 | 1996-11-26 | Hitachi Cable Ltd | Tape accumulating device |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107010468A (en) * | 2017-04-17 | 2017-08-04 | 金杯电工衡阳电缆有限公司 | A kind of Production Line Configured of cable factory structure |
CN108382920A (en) * | 2018-03-01 | 2018-08-10 | 浙江九舜纺织有限公司 | A kind of rotation Anti-wind spinning payingoff mechanism |
CN108711787A (en) * | 2018-06-02 | 2018-10-26 | 郑文豪 | A kind of cable multi-angle lay scaffold |
CN108711787B (en) * | 2018-06-02 | 2020-05-05 | 湘潭潭州电力建设有限公司 | Multi-angle laying scaffold for cables |
CN109537249A (en) * | 2019-01-24 | 2019-03-29 | 浙江勇辉电器有限公司 | A kind of wirerope admission machine |
CN114083367A (en) * | 2021-10-18 | 2022-02-25 | 江西瑞顺超细铜线科技协同创新有限公司 | Copper facing fibre production is with to fibre surface treatment device |
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