CN105923458B - A kind of intelligence steel wire pay-off stand - Google Patents
A kind of intelligence steel wire pay-off stand Download PDFInfo
- Publication number
- CN105923458B CN105923458B CN201610466325.8A CN201610466325A CN105923458B CN 105923458 B CN105923458 B CN 105923458B CN 201610466325 A CN201610466325 A CN 201610466325A CN 105923458 B CN105923458 B CN 105923458B
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- China
- Prior art keywords
- steel wire
- reel
- wire
- shell
- coil
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/32—Stands or frameworks
- B65H49/324—Constructional details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
- B65H2701/341—Handled filamentary material electric cords or electric power cables in a manufacturing process
Landscapes
- Winding, Rewinding, Material Storage Devices (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The present invention provides a kind of intelligent steel wire pay-off stands, which solve the control of steel wire tension and by its minute design, reduce its occupied area.It includes coil of wire bogie, steel wire adjusts frame, the coil of wire bogie includes chassis, shell, vertically to lifting bracket, transversal stretching cylinder, clamp top pillar, driving motor, the chassis is for placing new coil of wire to be replaced, two sections of the shell are vertically respectively arranged with into part described vertically to lifting bracket, being located at for shell is vertically respectively arranged with vertical cylinder to the upper end of lifting bracket, the bottom of the piston rod of the vertical cylinder is separately connected the vertical upper end to lifting bracket of corresponding position, the respective side on the chassis is fastenedly connected the vertical lower end to lifting bracket of respective side respectively, the first reel of lordosis is provided in the upper beam of the shell, the side of the coil of wire bogie is provided with steel wire adjustment frame, the second reel is provided in the steel wire adjustment frame, third coiling Wheel.
Description
Technical field
The present invention relates to steel wire Setting-out Technique field, specially a kind of intelligent steel wire pay-off stand.
Background technique
The birth and development of fiber optic communication are the primary important revolutions in telecommunication history, and fiber optic communication changes traditional communication
Mode makes not made it possible the communication of High rate and large capacity by various magnetic disturbances.Not with optical fiber cable and mechanics of communication
Disconnected development, for optical fiber communication technology there has also been significantly perfect, the advantage that optical fiber cable has makes it in communication field
It is constantly widened with range, optical fiber cable with very fast development speed and is widely applied range and has come into cable modem at present
The every field of letter becomes modern communications Primary communication mode, influences on social life deeper and deeper.
To adapt to different use environments, usually increasing corresponding reinforcer during optic cable design or changing cable configuration
To meet different demands.Optical cable reinforcer can be divided into metal reinforcement and non-metal reinforcement member, and main metal reinforcement has not
With steel wire, the aluminium strip etc. of size, non-metal reinforcement member mainly has FRP, KFRP, waterstop, aramid fiber, bundle yarn, glass fiber yarn etc..
Metal reinforcement is mainly used for construction and use environment that axial tension wants high since hardness and strength are higher, such as outdoor
The occasions such as aerial laying and pipeline, direct-burried.
Steel wire would generally be put using the device for passively putting steel wire, i.e. coil of wire during carrying out metal reinforcement to optical cable
Speed be to be generated by the pulling in production process, many guide wheels are had in this production process, steel wire is carried out
It is straightened to guarantee that resistance is small in optical cable production process, will not influence normal production.Passively put steel wire device take up a large area,
The bad control of tension.
Summary of the invention
In view of the above-mentioned problems, the present invention provides a kind of intelligent steel wire pay-off stands, which solve the control of steel wire tension, simultaneously
By its minute design, reduce its occupied area.
A kind of intelligence steel wire pay-off stand, it is characterised in that: it includes coil of wire bogie, steel wire adjustment frame, the steel
Wire tray bogie includes chassis, shell, vertically to lifting bracket, transversal stretching cylinder, clamping top pillar, driving motor, the bottom
For placing new coil of wire to be replaced, two sections of the shell are vertically respectively arranged with into part described vertically to mentioning disk
Ascending branch frame, being located at for shell are vertically respectively arranged with vertical cylinder, the piston rod of the vertical cylinder to the upper end of lifting bracket
Bottom be separately connected the vertical upper end to lifting bracket of corresponding position, the respective side on the chassis is fastenedly connected correspondence respectively
The vertical lower end to lifting bracket of side is provided with the first reel of lordosis, the steel wire in the upper beam of the shell
The side of dish driving frame is provided with steel wire adjustment frame, is provided with the second reel, third coiling in the steel wire adjustment frame
Wheel, the front end face lordosis of the second reel, third reel relative to steel wire adjustment frame, the third reel are located at second
The lower section of reel, the third reel can be vertically to movements, and the third reel is fastenedly connected with one end of chain, institute
The other end for stating chain is arranged sagging and hang with weight after engagement connection chain sprocket structure upwards, and the weight of the weight is not enough to mention
It is mobile to rise third reel uplink, the chain sprocket structure is set in shaft, and one end of the shaft is disposed with cam structure, described
The cam surface of cam structure is rotated to sensor is disposed with, and one section of the shell is vertically fixed with the driving electricity on part
Machine, another section is vertically fixed with the transversal stretching cylinder on part, and the transversal stretching cylinder drives the clamping top pillar
Transverse movement, it is described clamp top pillar, the output shaft of the driving motor is located in sustained height, described in clamping top pillar direction
The output shaft of driving motor arranges that the chassis is formed by the underface in region positioned at the clamping top pillar, output shaft, described
Clamping top pillar, output shaft are formed by region for clamping and placing the coil of wire to unwrapping wire, and the sensor is external to control
System, the control system connect the driving motor.
It is further characterized by: steel wire wraps to the second reel after the second reel, third reel again, most
It is exported after third reel afterwards, ensures the stability of coiling；
The two sides on the chassis are respectively arranged with position-limited rack, it is ensured that hoisting depth it is accurate；
Laterally steering slot is arranged in the front end face position of the upper beam, and the installation end of steel wire unwrapping wire sliding block is flush-mounted in described
In laterally steering slot, the steel wire is transferred to first reel, steel wire unwrapping wire after the limiting slot of steel wire unwrapping wire sliding block
Sliding block can be moved according to position of the steel wire on coil of wire, it is ensured that steel wire steel wire when being in any position on coil of wire
Pulling force it is constant；
The driving end for clamping top pillar is provided with guide post, and the guide post runs through the correspondence for stating shell vertically to pair of part
Answer pilot hole, it is ensured that clamp the linearly operating of top pillar；
For the female parts of the cam structure towards lower arrangement, the sensor is located at the lower end position of the female parts
It sets, the sensor is installed in the steel wire adjustment frame.
After adopting the structure of the invention, when coil of wire is put into chassis, chassis is promoted by vertical cylinder, is reduced
The labor intensity of worker, chassis are promoted to after designated position, transversal stretching cylinder movement, drive clamping top pillar that coil of wire is pushed to make
It obtains in the output shaft insertion coil of wire of driving motor and coil of wire is clamped, chassis decline, driving motor, which rotates, later drives steel
Wire tray carries out putting steel wire, and steel wire exports eventually by third reel along the first reel, the second reel, puts steel wire
Should be synchronous with speed of production on rate theory, when three reel of speed regulation that speed of production is higher than steel wire unwrapping wire can be pulled up
Come, chain-driving chain sprocket structure is rotated, so that shaft be driven to be rotated, and then is rotated with moving cam, corresponding to cam
The size of sensor sensing to distance information is transmitted to control system, control system is according to the information fed back to the speed of motor
Degree controlled, which solve the control of steel wire tension and by its minute design, be used only three reels, reduce it and account for
Ground area.
Detailed description of the invention
Fig. 1 is the three-dimensional figure structure schematic representation (including steel wire trend) under working condition of the invention；
Fig. 2 is the three-dimensional figure structure schematic representation under off working state of the invention；
Fig. 3 is three-dimensional figure structure schematic representation of the invention (removal is vertically to the shell of lifting bracket)；
Fig. 4 is the arragement construction schematic diagram of cam structure of the invention, sensor；
Reference name corresponding to each serial number is as follows in figure:
Coil of wire bogie 1, steel wire adjustment frame 2, chassis 3, shell 4, vertically to lifting bracket 5, transversal stretching cylinder
6, clamp top pillar 7, driving motor 8, coil of wire 9, vertically to part 10,23, vertical cylinder 11, piston rod 12, upper beam 13,
First reel 14, the second reel 15, third reel 16, chain 17, chain sprocket structure 18, weight 19, shaft 20, cam knot
Structure 21, sensor 22, output shaft 24, steel wire 25, position-limited rack 26, laterally steering slot 27, steel wire unwrapping wire sliding block 28, guide post 29.
Specific embodiment
A kind of intelligence steel wire pay-off stand, is shown in FIG. 1 to FIG. 4: it includes coil of wire bogie 1, steel wire adjustment frame 2, steel wire
Dish driving frame 1 includes chassis 3, shell 4, vertically to lifting bracket 5, transversal stretching cylinder 6, clamping top pillar 7, driving motor 8, bottom
For placing new coil of wire 9 to be replaced, two sections of shell 4 are vertically respectively arranged with into part 10,23 vertically to mentioning disk 3
Ascending branch frame 5, being located at for shell 4 are vertically respectively arranged with vertical cylinder 11, the piston of vertical cylinder 11 to the upper end of lifting bracket 5
The bottom of bar 12 is separately connected the vertical upper end to lifting bracket 5 of corresponding position, and the respective side on chassis 3 is fastenedly connected pair respectively
The vertical lower end to lifting bracket 5 of side is answered, the first reel 14 of lordosis, steel wire are provided in the upper beam 13 of shell 4
The side of dish driving frame 1 is provided with steel wire adjustment frame 2, is provided with the second reel 15, third coiling in steel wire adjustment frame 2
Wheel 16, the front end face lordosis of the second reel 15, third reel 16 relative to steel wire adjustment frame 2, third reel 16
In the lower section of the second reel 15, third reel 16 can be vertically to movement, and third reel 16 is fastenedly connected with chain 17
One end, the other end of chain 17 arrange sagging and hang with weight 19, the weight of weight 19 after engagement connection chain sprocket structure 18 upwards
It is mobile to be not enough to be promoted 16 uplink of third reel, chain sprocket structure 18 is set in shaft 20, and one end of shaft 20 is disposed with cam
Structure 21, the cam surface of cam structure 21 are rotated to sensor 22 is disposed with, and one section of shell 4 is vertically fixed on part 10
Transversal stretching cylinder 6, another section is vertically fixed with driving motor 8 on part 23, and the driving of transversal stretching cylinder 6 clamps top pillar 7
Transverse movement, clamps top pillar 7, the output shaft 24 of driving motor 8 is located in sustained height, and clamping top pillar 7 is towards driving motor 8
Output shaft 24 arranges that chassis 3 is formed by the underface in region positioned at clamping top pillar 7, output shaft 24, clamps top pillar 7, output shaft
24 are formed by region for clamping and placing the coil of wire 9 to unwrapping wire, and sensor 22 is external to control system and (does not draw in figure
Out, rationally arrangement as the case may be), control system connects driving motor 8.
Steel wire 25 wraps to the second reel 15 again after the second reel 15, third reel 16, finally by the
It is exported after three reels 16, ensures the stability of coiling；
The two sides on chassis 3 are respectively arranged with position-limited rack 26, it is ensured that hoisting depth it is accurate；
Laterally steering slot 27 is arranged in the front end face position of upper beam 13, and the installation end of steel wire unwrapping wire sliding block 28 is flush-mounted in cross
Into guide groove 27, steel wire 13 is transferred to the first reel, steel wire unwrapping wire sliding block after the limiting slot of steel wire unwrapping wire sliding block 28
28 can be moved according to position of the steel wire on coil of wire 9, it is ensured that the steel when being in any position on coil of wire 9 of steel wire 25
The pulling force of silk is constant；
The driving end for clamping top pillar 7 is provided with guide post 29, and guide post 29 runs through the correspondence for stating shell vertically to pair of part 10
Answer pilot hole, it is ensured that clamp the linearly operating of top pillar 7；
The female parts of cam structure 21 are located at the lower end position of female parts, sensor towards lower arrangement, sensor 22
22 are installed in steel wire adjustment frame 2.
Its working principles are as follows: chassis 3 is promoted by vertical cylinder 11 when coil of wire 9 is put into chassis 3, reduce
The labor intensity of worker, chassis 3 are promoted to after designated position, transversal stretching cylinder movement, are driven and are clamped top pillar 7 and push steel wire
Disk 9 and make driving motor 8 output shaft 24 be inserted into coil of wire 9 in and coil of wire 9 be clamped, chassis 3 decline, drive later
The rotation of motor 8 drives coil of wire 9 put steel wire, and steel wire 25 is along the first reel 14, the second reel 15, eventually by the
The output of three reels 16, putting should be synchronous with speed of production on the rate theory of steel wire, when speed of production is higher than steel wire unwrapping wire
Three coiling 16 of speed regulation wheel, which can be pulled up, to be come, and under the gravity of weight 19, chain 17 is rotated with sprocket arrangement 18,
To drive shaft 20 to be rotated, and then cam structure 21 is driven to rotate, sensor 22 corresponding to cam structure 21 incudes
Information is transmitted to control system by the size to distance, and control system is carried out according to speed of the information fed back to driving motor 8
Control.
Its advantages are as follows:
(1) use active release steel wire, can effectively control the tension of steel wire, and do not need it is artificial go to intervene, mention
High production efficiency and the quality of production；
(2) actinobacillus device length than originally reduces 2.5 times for 1.5 meters, can be good at fusion in the entire production line；
(3) its labor intensity for being effectively reduced worker, improve production efficiency.
By above description, enable those skilled in the art to implement or use the present invention.It is as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.
Claims (6)
1. a kind of intelligence steel wire pay-off stand, it is characterised in that: it includes coil of wire bogie, steel wire adjustment frame, the steel wire
Dish driving frame includes chassis, shell, vertically to lifting bracket, transversal stretching cylinder, clamping top pillar, driving motor, the chassis
For placing new coil of wire to be replaced, two sections of the shell are vertically respectively arranged with into part described vertically to promotion
Bracket, being located at for shell are vertically respectively arranged with vertical cylinder to the upper end of lifting bracket, the piston rod of the vertical cylinder
Bottom is separately connected the vertical upper end to lifting bracket of corresponding position, and the respective side on the chassis is fastenedly connected respective side respectively
The vertical lower end to lifting bracket, the first reel of lordosis, the coil of wire are provided in the upper beam of the shell
The side of bogie is provided with steel wire adjustment frame, is provided with the second reel, third reel in the steel wire adjustment frame,
Second reel, third reel relative to steel wire adjustment frame front end face lordosis, the third reel be located at second around
The lower section of line wheel, the third reel can be vertically to movements, and the third reel is fastenedly connected with one end of chain, described
The other end of chain is arranged sagging and hang with weight after engagement connection chain sprocket structure upwards, and the weight of the weight is not enough to be promoted
Third reel uplink is mobile, and the chain sprocket structure is set in shaft, and one end of the shaft is disposed with cam structure, described convex
The cam surface of wheel construction is rotated to sensor is disposed with, and one section of the shell is vertically fixed with the driving electricity on part
Machine, another section is vertically fixed with the transversal stretching cylinder on part, and the transversal stretching cylinder drives the clamping top pillar
Transverse movement, it is described clamp top pillar, the output shaft of the driving motor is located in sustained height, described in clamping top pillar direction
The output shaft of driving motor arranges that the chassis is formed by the underface in region positioned at the clamping top pillar, output shaft, described
Clamping top pillar, output shaft are formed by region for clamping and placing the coil of wire to unwrapping wire, and the sensor is external to control
System, the control system connect the driving motor.
2. a kind of intelligent steel wire pay-off stand as described in claim 1, it is characterised in that: steel wire passes through the second reel, third
The second reel is wrapped to after reel again, is finally exported after third reel.
3. a kind of intelligent steel wire pay-off stand as described in claim 1, it is characterised in that: the two sides on the chassis are respectively arranged with
Position-limited rack.
4. a kind of intelligent steel wire pay-off stand as described in claim 1, it is characterised in that: the front end face position of the upper beam
Laterally steering slot is set, and the installation end of steel wire unwrapping wire sliding block in the laterally steering slot, put across steel wire by the steel wire
First reel is transferred to after the limiting slot of line sliding block, steel wire unwrapping wire sliding block can be according to position of the steel wire on coil of wire
It is moved.
5. a kind of intelligent steel wire pay-off stand as described in claim 1, it is characterised in that: the driving end setting for clamping top pillar
There is guide post, the guide post runs through the correspondence of the shell vertically to the correspondence pilot hole of part.
6. a kind of intelligent steel wire pay-off stand as described in claim 1, it is characterised in that: the female parts court of the cam structure
Arrangement downwards, the sensor are located at the lower end position of the female parts, and the sensor is installed in the steel wire adjustment frame
Frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610466325.8A CN105923458B (en) | 2016-06-24 | 2016-06-24 | A kind of intelligence steel wire pay-off stand |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610466325.8A CN105923458B (en) | 2016-06-24 | 2016-06-24 | A kind of intelligence steel wire pay-off stand |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105923458A CN105923458A (en) | 2016-09-07 |
| CN105923458B true CN105923458B (en) | 2019-02-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610466325.8A Active CN105923458B (en) | 2016-06-24 | 2016-06-24 | A kind of intelligence steel wire pay-off stand |
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|---|---|---|---|---|
| CN107010468B (en) * | 2017-04-17 | 2023-05-09 | 金杯电工衡阳电缆有限公司 | Cable plant production line layout structure |
| CN108382920B (en) * | 2018-03-01 | 2020-07-10 | 浙江九舜纺织有限公司 | Rotation anti-winding formula spinning paying out machine constructs |
| CN108711787B (en) * | 2018-06-02 | 2020-05-05 | 湘潭潭州电力建设有限公司 | Multi-angle laying scaffold for cables |
| CN109537249B (en) * | 2019-01-24 | 2024-05-10 | 浙江勇辉智能科技有限公司 | Wire rope admission machine |
| CN114083367B (en) * | 2021-10-18 | 2023-01-06 | 江西瑞顺超细铜线科技协同创新有限公司 | Copper facing fibre production is with to fibre surface treatment device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1067906A (en) * | 1965-06-03 | 1967-05-03 | Elektromat Veb | Control means for compensating changes in tension in the winding of wire and the like |
| DE3939823A1 (en) * | 1989-12-01 | 1991-06-06 | Hoerauf Michael Maschf | DEVICE FOR REMOVING YARNS |
| CN101335122A (en) * | 2008-07-25 | 2008-12-31 | 常熟泓淋电线电缆有限公司 | Wire-drawing mechanism for woven wire |
| CN204057478U (en) * | 2014-07-09 | 2014-12-31 | 湖南欧亚碳纤维复合材料有限公司 | Carbon fiber warp-knitting machine tension-adjusting gear |
| CN206069064U (en) * | 2016-06-24 | 2017-04-05 | 江苏亨通光电股份有限公司 | A kind of intelligent steel wire pay-off stand |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2924709B2 (en) * | 1995-05-18 | 1999-07-26 | 日立電線株式会社 | Tape accumulation rate device |
| FR2911860B1 (en) * | 2007-01-30 | 2009-07-31 | Mathec | MACHINE CARRYING OUT INDUSTRIAL OPERATIONS ON CONTINUOUS FLOWING COMPLEX PANELS BY IMMOBILIZATION OF THE TABLET |
| KR100924869B1 (en) * | 2009-06-30 | 2009-11-02 | 이순석 | Steel wire unwinder |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1067906A (en) * | 1965-06-03 | 1967-05-03 | Elektromat Veb | Control means for compensating changes in tension in the winding of wire and the like |
| DE3939823A1 (en) * | 1989-12-01 | 1991-06-06 | Hoerauf Michael Maschf | DEVICE FOR REMOVING YARNS |
| CN101335122A (en) * | 2008-07-25 | 2008-12-31 | 常熟泓淋电线电缆有限公司 | Wire-drawing mechanism for woven wire |
| CN204057478U (en) * | 2014-07-09 | 2014-12-31 | 湖南欧亚碳纤维复合材料有限公司 | Carbon fiber warp-knitting machine tension-adjusting gear |
| CN206069064U (en) * | 2016-06-24 | 2017-04-05 | 江苏亨通光电股份有限公司 | A kind of intelligent steel wire pay-off stand |
Also Published As
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| CN105923458A (en) | 2016-09-07 |
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