CN202282323U - Automatic exhausting machine of electrodeless lamp - Google Patents
Automatic exhausting machine of electrodeless lamp Download PDFInfo
- Publication number
- CN202282323U CN202282323U CN2011204447285U CN201120444728U CN202282323U CN 202282323 U CN202282323 U CN 202282323U CN 2011204447285 U CN2011204447285 U CN 2011204447285U CN 201120444728 U CN201120444728 U CN 201120444728U CN 202282323 U CN202282323 U CN 202282323U
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- pump
- disk body
- electrodeless lamp
- disc body
- automatic
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Abstract
An automatic exhausting machine of an electrodeless lamp comprises a machine frame, a central disc installed on the machine frame, an oven and an air pump, wherein a plurality of automatic sealing-off devices are evenly distributed on the periphery of the central disc, a collector is connected at the lower end of the central disc, and the lower portion of the collector is communicated with air holes on an upper seal disc body through air pipes. A support is connected with the lower portion of the periphery of the upper seal disc body, the lower portion of the support is connected with a position-shifting disc, shifting forks are distributed on the circumference of the position-shifting disc, and shifting pins matched with the shifting forks are arranged on a platform of the machine frame. A lower seal disc body is arranged on the lower portion of the upper seal disc body, air holes matched with each other in positions are arranged on a contact surface of the upper seal disc body and the lower seal disc body, and an air-tight sealed structure is arranged between the upper seal disc body and the lower seal disc body. The lower seal disc body is fixedly installed on a support platform, the air holes on the lower seal disc body are respectively communicated with a roughing pump, a molecular pump or diffusion pump and an argon tube, and the molecular pump or diffusion pump is connected with a refining pump through a pipeline. The automatic exhausting machine of the electrodeless lamp is efficient, energy-saving and fast in production, and has a positive promoting effect on development of the electrodeless lamp.
Description
Technical field
The utility model relates to the production equipment of ligthing paraphernalia, particularly relates to the automatic round-exhausting machine of a kind of electrodeless lamp.
Background technology
Long row's car that existing electrodeless lamp bank gas operation is used is low because of efficient, the high consistency difference of power consumption is researched and developed; Long row's car is to make to be deflated several of electrodeless bulbs or tens one words and to arrange and be connected a connection and take off on the son pipe; Have a heating oven cover heating and degas, system connects one group of essence with a pump-line and takes out pump (diffusion pump of a vacuum pump) and roughing vacuum pump, a gas charging system composition.
Several tens bulbs are with a roughing vacuum pump exhaust when leak detection is bled; It is very big to be taken out the device internal volume, can not in time the gas of mixing be discharged, and covers upward baking oven heating this moment and degass; The foreign gas of heated bulb absorbed inside and absorption is emitted in the lump; Numerous bulbs are directly bled from roughing vacuum pump of an aspirating hole, are difficult in time to discharge, and are heated the luminous efficiency that foreign gas that inner surface emits at high temperature will make bulb internal components and coating on inner surface pollution effect fluorescent material.
One group of essence is taken out the pump group and is vacuumized for tens bulbs, reach the higher vacuum time of bleeding certainly will extend and have influence on production efficiency, and taken out the device volume and be difficult to the vacuum degree that reaches desirable greatly.
Every director arranges the nearly 25kw of car heated oven electric power, and every chassis exhaust needed accomplish in 40-50 minute, so heating time, the long time length of bleeding caused power consumption high.Just produced tens bulbs in per car 40-50 minute, production efficiency is low.
Every chassis is adorned several bulbs to be had apart from the bleeding point inflation inlet and far has closely, and air-flow has early to be had lately, and car is counted in per tour, and everyone respectively operates one, causes per car, every, everyone difference, therefore has influence on the consistency of bulb, increases the difficulty of matching of whole lamp power supply.
The utility model content
The utility model proposes the automatic round-exhausting machine of a kind of electrodeless lamp for addressing the above problem.
The technical scheme of the utility model is: the automatic round-exhausting machine of a kind of electrodeless lamp; Comprise frame, rack-mounted spider, baking oven, air pump; The circumferential edge of described spider is along being evenly equipped with several automatic sealing devices; The upper end sidepiece of this automatic sealing device is connected with tracheae A, and the lower end is connected with the collection device, collects the device bottom and is communicated with pore on the last sealing disk body through tracheae B; The described sealing disc perimeter bottom of going up is connected with support, and the bottom of support is connected with the DIP dish, and a week of this DIP dish is distributed with shift fork; Described framework platform is provided with finger and above-mentioned shift fork coupling; The described sealing disk body bottom of going up is provided with the lower seal disk body, and the contact-making surface between the upper and lower sealing disk body is provided with the pore of location matches, is provided with the hermetic seal structure between the upper and lower sealing disk body; Described lower seal disk body is fixedly mounted on the rack platform, and described air pump comprises that roughing vacuum pump, essence take out pump, molecular pump or diffusion pump, tunger tube; Pore on the described lower seal disk body is communicated with above-mentioned roughing vacuum pump, molecular pump or diffusion pump, tunger tube respectively, described molecular pump or diffusion pump and be connected with essence through pipeline and take out pump.
Described baking oven is a circular arc, and its length is about 3/4ths circumference, and baking oven is positioned at the top of automatic sealing device.
Described finger is installed on its disk, and the lower end of this disc shaft is connected with decelerator through gear drive.
Described support, DIP dish are annular; Be sleeved on the periphery of lower seal disk body, framework platform is provided with supporting seat, and this supporting seat upper end is connected the lower surface of described lower seal disk body; This supporting seat outside is an annular support surface, and described DIP sits crosslegged in again on this supporting surface.
The beneficial effect of the utility model
1, improve pumping speed and change single pump to take out tens bulbs be that single pump is taken out single bulb, just take out with the big thick vacuum pumping pump of air displacement, exhaust is fast, and it is excessive to have reduced content space.Prevented that also the heating assorted gas that degass in the process from can not in time discharge and pollute.Heating is degassed and is promptly put promptly row and reduce internal pressure and improved the effect of degassing.
2, adopt automatic argon cleaning method with remaining assorted gas displacement in the lamp, improve pumping speed and increase gas purity.
3, heating is degassed temperature from low to high, and heating is degassed gradually, prevents that the too fast discharge quantity of temperature rise is excessive, and exhaust is not smooth.Promptly put promptly row, reduce and pollute, prevent also that temperature from rising sharply to cause quick-fried lamp.
4, adopt high-precision vacuum equipment,, place the realization of slightly taking out the latter half of responsible high vacuum that atmosphere will use up, make bulb obtain higher vacuum, satisfy the requirement of electrodeless lamp higher vacuum like the molecular pump diffusion pump.
5, electrodeless lamp vacuum degree requires highly, and the precision of charge air conditioning is higher, for guarantee every lamp amount of charging into accurate we adopt quantitative charge valve, guarantee the consistency of every fluorescent tube amount of charging into.
Description of drawings
Fig. 1: the automatic round-exhausting machine front view of electrodeless lamp;
Fig. 2: the automatic round-exhausting machine end view of electrodeless lamp;
Fig. 3: the automatic round-exhausting machine vertical view of electrodeless lamp.
Among the figure 1, baking oven 2, bulb, 3, tracheae A 4, spider 5, collect device 6, roughing vacuum pump 7, essence take out pump 8, molecular pump or diffusion pump 9, clip 10, finger 11, on seal disk body 12, lower seal disk body 13, tunger tube 14, frame 15, sealing device 16, tracheae B 17, support 18, supporting seat 19, rack platform 20, DIP dish automatically.
Embodiment
Embodiment one: referring to Fig. 1-Fig. 3; The automatic round-exhausting machine of a kind of electrodeless lamp among the figure; Comprise frame, rack-mounted spider, baking oven, air pump, the circumferential edge of described spider is along being evenly equipped with several automatic sealing devices, and the upper end sidepiece of this automatic sealing device is connected with tracheae A; The lower end is connected with the collection device, collects the device bottom and is communicated with pore on the last sealing disk body through tracheae B; The described sealing disc perimeter bottom of going up is connected with support, and the bottom of support is connected with the DIP dish, and a week of this DIP dish is distributed with shift fork; Described framework platform is provided with finger and above-mentioned shift fork coupling; The described sealing disk body bottom of going up is provided with the lower seal disk body, and the contact-making surface between the upper and lower sealing disk body is provided with the pore of location matches, is provided with the hermetic seal structure between the upper and lower sealing disk body; Described lower seal disk body is fixedly mounted on the rack platform, and described air pump comprises that roughing vacuum pump, essence take out pump, molecular pump or diffusion pump, tunger tube; Pore on the described lower seal disk body is communicated with above-mentioned roughing vacuum pump, molecular pump or diffusion pump, tunger tube respectively, described molecular pump or diffusion pump and be connected with essence through pipeline and take out pump.
Described baking oven is a circular arc, and its length is about 3/4ths circumference, and baking oven is positioned at the top of automatic sealing device.
Described finger is installed on its disk, and the lower end of this disc shaft is connected with decelerator through gear drive.
Described support, DIP dish are annular; Be sleeved on the periphery of lower seal disk body, framework platform is provided with supporting seat, and this supporting seat upper end is connected the lower surface of described lower seal disk body; This supporting seat outside is an annular support surface, and described DIP sits crosslegged in again on this supporting surface.
This machine course of work:
To treat that the exhaust bulb places on the described automatic sealing device, along with the rotation of spider, each bulb alternately places each station of lower wall of variant effect, slightly take out, hunt leak, wash, essence is taken out, measure, inflate, burn lamp, down lamp, insert lamp etc.
Described baking oven covers needs to toast the bulb that degass.Temperature is from low gradually high, again from high to low, bulb toasted degas, and can control each section temperature as required, makes and degass thoroughly, and the too fast discharge that also is unlikely to exit is untimely to pollute and quick-fried lamp.
Electrodeless lamp belongs to a kind of novel energy-conserving light source and widens development prospect; Be that other any electric light source products is incomparable; Its life-span is long, light efficiency is high, and maintenance cost is hanged down plurality of advantages, but development speed is far away from the needs in market; And the production technology that the important step that hinders its development promptly falls behind, its exhaust air technique is the most critical operation.Research and develop electrodeless lamp round-exhausting machine and improved production efficiency greatly, also improved the consistency of bulb, guaranteed quality; Reduced cost; Making knocks down price popularizes that family life is civilian lays a good foundation, and especially makes the small-power electrodeless lamp large-scale production create condition, finds out from routine table analysis down:
1, the low power savings of power consumption is obvious:
Long row's machine 25kw per hour produce 20 1.25 degree/
Round-exhausting machine 58kw per hour produces 300 0.19333 degree/only
2, the high batch process in batches for electrodeless lamp scale of efficient lays the foundation:
200 of long row's car per tour 8 hours
2400 of round-exhausting machine per tour 8 hours
3, cost is low creates conditions for electrodeless lamp enters into civilian the knocking down price of family
Long row's car 1 people/chassis was produced 200 in 8 hours, single power consumption 1.25 degree, 150 yuan/people of expenses of labour, 0.75 yuan of single expenses of labour
Round-exhausting machine 1 people/platform machine produced 2400 in 8 hours, single power consumption 0.193 degree, 150 yuan/people of expenses of labour, 0.0625 yuan of single expenses of labour
0.75 yuan /=1.75 yuan/of every electricity charge 1.25+ of long row's car expensess of labour
0.0625 yuan=0.2558 yuan/of 0.193 yuan+expenses of labour of every electricity charge of round-exhausting machine
Above utility model is explained through demonstration: the realization of electrodeless lamp round-exhausting machine makes the development of electrodeless lamp play positive facilitation.
Claims (4)
1. automatic round-exhausting machine of electrodeless lamp; Comprise frame, rack-mounted spider, baking oven, air pump; It is characterized in that: the circumferential edge of described spider is along being evenly equipped with several automatic sealing devices; The upper end sidepiece of this automatic sealing device is connected with tracheae A, and the lower end is connected with the collection device, collects the device bottom and is communicated with pore on the last sealing disk body through tracheae B; The described sealing disc perimeter bottom of going up is connected with support, and the bottom of support is connected with the DIP dish, and a week of this DIP dish is distributed with shift fork; Described framework platform is provided with finger and above-mentioned shift fork coupling; The described sealing disk body bottom of going up is provided with the lower seal disk body, and the contact-making surface between the upper and lower sealing disk body is provided with the pore of location matches, is provided with the hermetic seal structure between the upper and lower sealing disk body; Described lower seal disk body is fixedly mounted on the rack platform, and described air pump comprises that roughing vacuum pump, essence take out pump, molecular pump or diffusion pump, tunger tube; Pore on the described lower seal disk body is communicated with above-mentioned roughing vacuum pump, molecular pump or diffusion pump, tunger tube respectively, described molecular pump or diffusion pump and be connected with essence through pipeline and take out pump.
2. the automatic round-exhausting machine of electrodeless lamp according to claim 1 is characterized in that: described baking oven is a circular arc, and its length is about 3/4ths circumference, and baking oven is positioned at the top of automatic sealing device.
3. the automatic round-exhausting machine of electrodeless lamp according to claim 1 is characterized in that: described finger is installed on its disk, and the lower end of this disc shaft is connected with decelerator through gear drive.
4. the automatic round-exhausting machine of electrodeless lamp according to claim 1; It is characterized in that: described support, DIP dish are annular; Be sleeved on the periphery of lower seal disk body, framework platform is provided with supporting seat, and this supporting seat upper end is connected the lower surface of described lower seal disk body; This supporting seat outside is an annular support surface, and described DIP sits crosslegged in again on this supporting surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204447285U CN202282323U (en) | 2011-11-11 | 2011-11-11 | Automatic exhausting machine of electrodeless lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204447285U CN202282323U (en) | 2011-11-11 | 2011-11-11 | Automatic exhausting machine of electrodeless lamp |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202282323U true CN202282323U (en) | 2012-06-20 |
Family
ID=46228480
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204447285U Expired - Fee Related CN202282323U (en) | 2011-11-11 | 2011-11-11 | Automatic exhausting machine of electrodeless lamp |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202282323U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102427013A (en) * | 2011-11-11 | 2012-04-25 | 河北小旋风照明科技开发有限公司 | Automatic exhausting machine of electrodeless lamp |
-
2011
- 2011-11-11 CN CN2011204447285U patent/CN202282323U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102427013A (en) * | 2011-11-11 | 2012-04-25 | 河北小旋风照明科技开发有限公司 | Automatic exhausting machine of electrodeless lamp |
| CN102427013B (en) * | 2011-11-11 | 2014-12-17 | 河北小旋风照明科技开发有限公司 | Automatic exhausting machine of electrodeless lamp |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120620 Termination date: 20151111 |
|
| EXPY | Termination of patent right or utility model |