CN102427013B - Automatic exhausting machine of electrodeless lamp - Google Patents
Automatic exhausting machine of electrodeless lamp Download PDFInfo
- Publication number
- CN102427013B CN102427013B CN201110355647.2A CN201110355647A CN102427013B CN 102427013 B CN102427013 B CN 102427013B CN 201110355647 A CN201110355647 A CN 201110355647A CN 102427013 B CN102427013 B CN 102427013B
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- pump
- disk body
- plate body
- sealed plate
- automatic
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Abstract
An automatic exhausting machine of an electrodeless lamp comprises: a rack, a center disc installed on the rack, an oven and an air pump. Several automatic sealed devices are uniformly distributed on a circle edge of the center disc. A lower end is connected with a collector. A bottom of the collector is communicated with an air hole in an upper sealed plate body through an air tube. The periphery bottom of the upper sealed plate body is connected with a support. A lower part of the support is connected with a dial position plate. Shifting forks are distributed on a circle of the dial position plate. Pins are arranged on the rack and are matched with the shifting forks. The lower part of the upper sealed plate body is provided with a lower sealed plate body. The air holes, which are matched in the positions, are arranged on a contact surface between the upper sealed plate body and the lower sealed plate body. A gas seal structure is arranged between the upper sealed plate body and the lower sealed plate body. The lower sealed plate body is fixedly installed on a support platform. The air holes of the lower sealed plate body are communicated with a roughing pump, a molecular pump or a diffusion pump, and an argon gas pipe. The molecular pump or the diffusion pump is connected with a fine drawing pump through a pipeline. The machine is high efficient and energy saving. A production speed is fast. The machine has an active role in development of the electrodeless lamp.
Description
Technical field
The present invention relates to the production equipment of ligthing paraphernalia, particularly relate to a kind of automatic exhausting machine of electrodeless lamp.
Background technology
Long row's car that existing Non-polarized lamp deairing step uses is researched and developed because efficiency is low, the high consistency that consumes energy poor, long row's car makes to be vented electrodeless bulb several or tens words to arrange and be connected to a connection and take off on sub-pipe, have a heating oven cover heating to degas, system connects one group of essence with a pump-line and takes out pump (vacuum pump diffusion pump) and roughing vacuum pump, a gas charging system composition.
When leak detection is bled, several tens bulbs roughing vacuum pump is vented, taken out device internal volume very large, in time assorted gas can not be discharged, the now upper baking oven heating of cover is degassed, the foreign gas absorbed by the bulb heated and adsorb is released in the lump, numerous bulb is directly bled from aspirating hole roughing vacuum pump, is difficult to discharge in time, and at high temperature will be made the luminous efficiency of bulb device and coating on inner surface pollution effect fluorescent material by the foreign gas that heated interior surfaces is released.
One group of essence is taken out pump group and is vacuumized to tens bulbs, reach higher vacuum pumpdown time and certainly will lengthen and have influence on production efficiency, and is taken out device volume and be difficult to greatly reach desirable vacuum degree.
Every director arranges the nearly 25kw of car heated oven electric power, and every chassis exhaust needs complete for 40-50 minute, and therefore heating time, long pumpdown time length caused power consumption high.Within per car 40-50 minute, just produce tens bulbs, production efficiency is low.
Every chassis fills several bulbs to be had apart from bleeding point inflation inlets and far has near, and air-flow has early to be had late, and everyone the respectively operation one of per tour number car, causes per car, every platform, everyone difference, therefore have influence on the consistency of bulb, increase the difficulty of matching of whole lamp power supply.
Summary of the invention
The present invention, for solving the problem, proposes a kind of automatic exhausting machine of electrodeless lamp.
Technical scheme of the present invention is: a kind of automatic exhausting machine of electrodeless lamp, comprise frame, rack-mounted spider, baking oven, air pump, the circumferential edge of described spider is along being evenly equipped with several automatic sealing devices, the upper end sidepiece of this automatic sealing device is connected with tracheae A, lower end is connected with collection device, collects device bottom and is communicated with the pore on upper sealing disk body by tracheae B; Described upper sealing disc perimeter bottom is connected with support, and the bottom of support is connected with DIP dish, within one week of this DIP dish, is distributed with shift fork; Described framework platform is provided with finger and mates with above-mentioned shift fork; Described upper sealing disk body bottom is provided with lower seal disk body, and the contact-making surface between upper and lower sealing disk body is provided with the pore of location matches, is provided with air-tight structure between upper and lower sealing disk body; Described lower seal disk body is fixedly mounted on rack platform, and described air pump comprises roughing vacuum pump, essence takes out pump, molecular pump or diffusion pump, tunger tube; Pore on described lower seal disk body is communicated with above-mentioned roughing vacuum pump, molecular pump or diffusion pump, tunger tube respectively, described molecular pump or diffusion pump and be connected with essence by pipeline and take out pump.
Described baking oven is circular arc, and its length is about 3/4ths circumference, and baking oven is positioned at the top of automatic sealing device.
Described finger is arranged on its disk, and the lower end of this disc shaft is connected with decelerator by gear drive.
Described support, DIP dish are annular, be sleeved on the periphery of lower seal disk body, framework platform is provided with supporting seat, and this supporting seat upper end is connected to the lower surface of described lower seal disk body, this supporting seat outside is annular support surface, and described DIP sits crosslegged in again on this supporting surface.
Beneficial effect of the present invention
1, improve pumping speed to change single pump to take out tens bulbs be a single pump drawsheet bulb, just take out with the large thick vacuum pumping pump of air displacement, exhaust is fast, reduces content space excessive.Also prevent the heating assorted gas in process that degass to discharge in time and pollute.Heating degas namely put namely row reduce internal pressure improve effect of degassing.
2, adopt automatic argon cleaning method by assorted gas displacement remaining in lamp, improve pumping speed and increase gas purity.
3, heating degass temperature from low to high, and heating is degassed gradually, prevents the too fast discharge quantity of temperature rise excessive, is vented not smooth.Namely put and namely arrange, decreasing pollution, also prevent temperature from rising sharply and cause quick-fried lamp.
4, adopt high-precision vacuum equipment, as molecular pump diffusion pump, be placed in and slightly take out air by the realization of most latter half of responsible high vacuum, make bulb obtain higher vacuum, meet the requirement of Non-polarized lamp higher vacuum.
5, Non-polarized lamp vacuum level requirements is high, and the precision of charge air conditioning is higher, for ensure every lamp charge accurate we adopt quantitative charge valve, guarantee the consistency of every fluorescent tube charge.
Accompanying drawing explanation
Fig. 1: automatic exhausting machine of electrodeless lamp front view;
Fig. 2: automatic exhausting machine of electrodeless lamp end view;
Fig. 3: automatic exhausting machine of electrodeless lamp vertical view.
In figure 1, baking oven 2, bulb, 3, tracheae A 4, spider 5, collect device 6, roughing vacuum pump 7, essence take out pump 8, molecular pump or diffusion pump 9, clip 10, finger 11, upper sealing disk body 12, lower seal disk body 13, tunger tube 14, frame 15, automatically sealing device 16, tracheae B 17, support 18, supporting seat 19, rack platform 20, DIP dish.
Embodiment
Embodiment one: see Fig. 1-Fig. 3, a kind of automatic exhausting machine of electrodeless lamp in figure, comprise frame, rack-mounted spider, baking oven, air pump, the circumferential edge of described spider is along being evenly equipped with several automatic sealing devices, the upper end sidepiece of this automatic sealing device is connected with tracheae A, lower end is connected with collection device, collects device bottom and is communicated with the pore on upper sealing disk body by tracheae B; Described upper sealing disc perimeter bottom is connected with support, and the bottom of support is connected with DIP dish, within one week of this DIP dish, is distributed with shift fork; Described framework platform is provided with finger and mates with above-mentioned shift fork; Described upper sealing disk body bottom is provided with lower seal disk body, and the contact-making surface between upper and lower sealing disk body is provided with the pore of location matches, is provided with air-tight structure between upper and lower sealing disk body; Described lower seal disk body is fixedly mounted on rack platform, and described air pump comprises roughing vacuum pump, essence takes out pump, molecular pump or diffusion pump, tunger tube; Pore on described lower seal disk body is communicated with above-mentioned roughing vacuum pump, molecular pump or diffusion pump, tunger tube respectively, described molecular pump or diffusion pump and be connected with essence by pipeline and take out pump.
Described baking oven is circular arc, and its length is about 3/4ths circumference, and baking oven is positioned at the top of automatic sealing device.
Described finger is arranged on its disk, and the lower end of this disc shaft is connected with decelerator by gear drive.
Described support, DIP dish are annular, be sleeved on the periphery of lower seal disk body, framework platform is provided with supporting seat, and this supporting seat upper end is connected to the lower surface of described lower seal disk body, this supporting seat outside is annular support surface, and described DIP sits crosslegged in again on this supporting surface.
This machine course of work:
To treat that exhaust bulb is placed on described automatic sealing device, along with the rotation of spider, each bulb is alternately placed in each station of lower wall of variant effect, slightly takes out, hunts leak, rinses, essence is taken out, measures, inflates, burns lamp, lower lamp, inserts lamp etc.
Described baking oven covers and need toast the bulb that degass.Temperature, from low gradually high, again from high to low, carried out baking to bulb and is degassed, can control each section of temperature as required, makes to degas thoroughly, and the too fast discharge that is also unlikely to exit pollutes and quick-fried lamp not in time.
Non-polarized lamp belongs to a kind of novel energy-conserving light source and widens development prospect, that other any electric light source products is incomparable, its life-span is long, light efficiency is high, the low plurality of advantages of maintenance cost, but development speed is far away from the needs in market, and the production technology that namely important step hindering it to develop falls behind, its exhaust air technique is most critical operation.Research and development Non-polarized lamp round-exhausting machine substantially increases production efficiency, also improves the consistency of bulb, ensure that quality; reduce cost; making to knock down price, universal family life is civilian lays a good foundation, and especially makes small-power electrodeless lamp large-scale production create condition, finds out from lower routine table analysis:
1, the low power savings that consumes energy is obvious:
Long row's machine 25kw product per hour 20 1.25 degree/only
Round-exhausting machine 58kw product per hour 300 0.19333 degree/only
2, the high batch production in batches for Non-polarized lamp scale of efficiency lays the foundation:
Long row's car per tour 8 hours 200
Round-exhausting machine per tour 8 hours 2400
3, cost is low creates conditions for Non-polarized lamp enters into civilian the knocking down price of family
Long row's car 1 people/chassis produces 200 in 8 hours, single power consumption 1.25 degree, expenses of labour 150 yuan/people, single expenses of labour 0.75 yuan
Round-exhausting machine 1 people/platform machine 8 hours produces 2400, single power consumption 0.193 degree, expenses of labour 150 yuan/people, single expenses of labour 0.0625 yuan
Long row's every, car electricity charge 1.25+ expenses of labour 0.75 yuan/only=1.75 yuan/only
Round-exhausting machine every the electricity charge 0.193 yuan+expenses of labour 0.0625 yuan=0.2558 yuan/only
More than invent and illustrate through demonstration: the realization of Non-polarized lamp round-exhausting machine makes the development of Non-polarized lamp play positive facilitation.
Claims (4)
1. an automatic exhausting machine of electrodeless lamp, comprise frame, rack-mounted spider, baking oven, air pump, it is characterized in that: the circumferential edge of described spider is along being evenly equipped with several automatic sealing devices, the upper end sidepiece of this automatic sealing device is connected with tracheae A, lower end is connected with collection device, collects device bottom and is communicated with the pore on upper sealing disk body by tracheae B; Described upper sealing disc perimeter bottom is connected with support, and the bottom of support is connected with DIP dish, within one week of this DIP dish, is distributed with shift fork; The platform of described frame is provided with finger and mates with above-mentioned shift fork; Described upper sealing disk body bottom is provided with lower seal disk body, and the contact-making surface between upper and lower sealing disk body is provided with the pore of location matches, is provided with air-tight structure between upper and lower sealing disk body; Described lower seal disk body is fixedly mounted on rack platform, and described air pump comprises roughing vacuum pump, essence takes out pump, molecular pump or diffusion pump, tunger tube; Pore on described lower seal disk body is communicated with above-mentioned roughing vacuum pump, molecular pump or diffusion pump, tunger tube respectively, and described molecular pump or diffusion pump are connected to described essence by pipeline and take out pump.
2. automatic exhausting machine of electrodeless lamp according to claim 1, is characterized in that: described baking oven is circular arc, and its length is about 3/4ths circumference, and baking oven is positioned at the top of automatic sealing device.
3. automatic exhausting machine of electrodeless lamp according to claim 1, is characterized in that: described finger is arranged on its disk, and the lower end of the axle of this disk is connected with decelerator by gear drive.
4. automatic exhausting machine of electrodeless lamp according to claim 1, it is characterized in that: described support, DIP dish are annular, be sleeved on the periphery of lower seal disk body, framework platform is provided with supporting seat, this supporting seat upper end is connected to the lower surface of described lower seal disk body, this supporting seat outside is annular support surface, and described DIP is sat crosslegged and dropped on this supporting surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110355647.2A CN102427013B (en) | 2011-11-11 | 2011-11-11 | Automatic exhausting machine of electrodeless lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110355647.2A CN102427013B (en) | 2011-11-11 | 2011-11-11 | Automatic exhausting machine of electrodeless lamp |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102427013A CN102427013A (en) | 2012-04-25 |
| CN102427013B true CN102427013B (en) | 2014-12-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110355647.2A Expired - Fee Related CN102427013B (en) | 2011-11-11 | 2011-11-11 | Automatic exhausting machine of electrodeless lamp |
Country Status (1)
| Country | Link |
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| CN (1) | CN102427013B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104201092B (en) * | 2014-09-04 | 2016-05-11 | 李家凌 | A kind of electric light source is produced with long row's machine |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2443487Y (en) * | 2000-09-29 | 2001-08-15 | 利胜电光源（厦门）有限公司 | Exhauster for fluorescent lamp |
| CN201285750Y (en) * | 2008-11-06 | 2009-08-05 | 李秋红 | Full automatic inner pipe arranging machine for producing electrodeless lamp |
| CN202282323U (en) * | 2011-11-11 | 2012-06-20 | 河北小旋风照明科技开发有限公司 | Automatic exhausting machine of electrodeless lamp |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009076207A (en) * | 2007-09-18 | 2009-04-09 | Sanken Electric Co Ltd | Exhaust system |
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2011
- 2011-11-11 CN CN201110355647.2A patent/CN102427013B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2443487Y (en) * | 2000-09-29 | 2001-08-15 | 利胜电光源（厦门）有限公司 | Exhauster for fluorescent lamp |
| CN201285750Y (en) * | 2008-11-06 | 2009-08-05 | 李秋红 | Full automatic inner pipe arranging machine for producing electrodeless lamp |
| CN202282323U (en) * | 2011-11-11 | 2012-06-20 | 河北小旋风照明科技开发有限公司 | Automatic exhausting machine of electrodeless lamp |
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| Publication number | Publication date |
|---|---|
| CN102427013A (en) | 2012-04-25 |
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