CN201146168Y

CN201146168Y - Gas exhauster of directly-arranging type energy-saving lamp tube

Info

Publication number: CN201146168Y
Application number: CNU2008200827885U
Authority: CN
Inventors: 程苗良
Original assignee: Individual
Current assignee: Individual
Priority date: 2008-01-23
Filing date: 2008-01-23
Publication date: 2008-11-05
Anticipated expiration: 2018-01-23

Abstract

A direct discharge type energy saving lamp tube gas exhauster comprises a frame (1), a working platform (13), a transmission part, a motor and a vacuum pump (10), a vacuum tube (12) and a pneumatic valve (11), a cooling water tube, a control cabinet and a control panel; the working platform (13) is a rectangle; a plurality of stations (7) are equally divided into two areas, both of which are arranged in parallel along the longitudinal direction of the working platform; wherein, a baking hood (3) which can change positions left and right, the motor and the vacuum pump (10) as well as the vacuum tube (12) thereof are arranged over above the station group of one area; the vacuum pneumatic valve (11) is mounted below the working platform (13); the cooling water tube (8) and a vacuum tube (9) are arranged at the lower part of the station group; the utility model is suitable for being taken as a multifunctional processing device for the working procedures of exhausting, charging argon gas, decomposing and activating of a slight energy saving lamp tube; compared with a disk exhauster, the direct discharge type energy saving lamp tube gas exhauster has the advantages of little arrangement quantity of the motor and the vacuum pump, low cost, less energy consumption, simplified distribution of tubes and lines as well as being convenient for being assembled.

Description

Straight-line power saving fluorescent lamps air exhauster

Technical field

The utility model relates to the two straight-line power saving fluorescent lamps air exhausters of a kind of power saving fluorescent lamps air exhauster, especially multistation.

Background technology

The elongated tubular electricity-saving lamp is produced in China and is started from latter stage in last century, and at that time, operations such as the exhaust of power saving fluorescent lamps, inflation, roasted tube, energising cathode disintegration and activation were finished in the equipment of the dispersion that has nothing in common with each other, and work efficiency is very low; CN201007980 has announced Deguang Equipment Manufacturing, Zhuzhou City's " a kind of energy-saving lamp exhausting machine " patented technology, be a kind ofly to have 40 stations to take on intubate, folder filament respectively, vacuumize, vacuumize, survey vacuum degree, baking, applying argon gas, burned tip again, seal, descend task such as pipe with leakage detection, workbench is disc type, rotate round the circumferential track, each station moves to next station every several seconds, so the circular path circulation is advanced.Because of changing the task of carrying out identical (as bleeding) or (survey vacuum) inequality to next station every several seconds, need are with a plurality of vacuum pumps and motor, a plurality of pneumatic operated valve, many control pipers and circuit comes and each station is supporting, the parts of entire equipment are many, pipeline and line construction complexity, the cost of manufacture height, single with regard to vacuum pump and motor, the disc air exhauster of one 40 station generally need the vacuum pump of 23 translators, so energy consumption is also big.

The utility model content

At the above-mentioned deficiency of prior art, the purpose of this utility model be the vacuum pump of designing two translators of a kind of need just can drive 160 stations, pipeline relative with circuit simple, cost is low, the straight-line power saving fluorescent lamps air exhauster of obvious energy conservation.

Above-mentioned purpose can be realized by following measure: this straight-line power saving fluorescent lamps air exhauster, contain organic frame, workbench, drive disk assembly, motor and vacuum pump, vacuum tube and pneumatic operated valve, cooling water pipe, control cubicle and control panel, workbench is rectangle, many station five equilibriums are in two zones, all arrange along the workbench parallel longitudinal, have directly over one of them regional station group can about the transposition the baking cover, motor and vacuum pump and vacuum tube thereof, Pneumatic vacuum valve are installed in the workbench below, and cooling water pipe and vacuum manifold are arranged at station group bottom.

Above-mentioned purpose can be come perfect by following measure: said can about the transposition the baking cover be three-decker, two top layers are the Thin Stainless Steel flaggy, sandwich layer is asbestos and reinforcing bar rack-layer, the end walls of baking cover is that draw and insert-type opens and closes wall up and down, baking cover by can about the pulley yoke that slides on frame, baking cover inwall is equipped with the quartz infrared lamp pipe.

The beneficial effects of the utility model are greatly to reduce the configuration quantity of motor and vacuum pump, energy-conservation significantly with reduce cost, the line distribution in gas circuit, circuit, water route simplifies greatly, and is easy for installation.

Description of drawings

Fig. 1 is the utility model structural representation.

Fig. 2 is the utility model part critical piece vertical view.

Embodiment

The utility model is described in further detail below in conjunction with embodiment and with reference to accompanying drawing: this straight-line power saving fluorescent lamps air exhauster, contain organic frame 1, workbench 13, drive disk assembly, motor and vacuum pump 10, vacuum tube 12 and pneumatic operated valve 11, cooling water pipe, control cubicle and control panel 4, it is characterized in that: workbench 13 is rectangle, many station 7 five equilibriums are in two zones, all arrange along the workbench parallel longitudinal, have directly over one of them regional station group can about the transposition baking cover 3, motor and vacuum pump 10 and vacuum tube 12 thereof, Pneumatic vacuum valve 11 is installed in workbench 13 belows, and cooling water pipe 8 and vacuum manifold 9 are arranged at station group bottom.Each regional station 7 number is by the size decision of the power of motor and vacuum pump 10 and air displacement, as to select 1.5 kilowatt motors and air displacement for use be 40m ³/ h's, then 80 stations are respectively settled in two zones, divide two rows, 40 stations of every row, totally 160 stations are proper for an air exhauster.If power of motor and vacuum pump air displacement double, two zones then, each settles 160 stations, divides two rows, 80 stations of every row, or divide four rows, 40 stations of every row, whole air exhauster are totally 320 stations, and the rest may be inferred by analogy.Certainly, the pipeline of water, electricity, gas is answered respective extension, and baking cover 3 corresponding lengthenings or widen, quartzy infrared tube increase and match.

Now illustrate with the air exhauster that always has 160 stations, during work, power saving fluorescent lamps 6 upper plug types of desire processing are inserted in the station 7, earlier 80 stations in one of them zone are plugged 80 power saving fluorescent lampss by hand, leakage detection again, cover baking cover 3, carry out roasted tube successively, filament energising carrying out negative electrode is decomposed, applying argon gas, decompose again, activate, operation such as applying argon gas again, meanwhile, the operative employee seizes the opportunity the fluorescent tube that will finish pipe under the fluorescent tube of exhaust in another zone and will desire exhaust and plugs and leakage detection, to dry by the fire the cover transposition again to this zone, carry out the processing of operation same as described above, and so forth circulation.This air exhauster needs 5-7min in the course of processing in a zone.Have the disc air exhauster of 40 stations to need 23 in motor and vacuum pump, above 21 of this air exhausters, the cost of this air exhauster, energy consumption obviously are better than multigraph press.

Roasted tube parts of the present utility model adopt the baking cover 3 of cover type, interior with quartzy infrared tube heating, transposition form is that pulley about 2 slides transposition, when needing transposition, the switching wall 5 at baking cover two ends is opened and closed up and down by the mode of pulling and pushing, again whole baking cover 3 is slided to another zone, put down the switching wall after covering this regional station group, again heating.This is taken out and opens is to avoid touching station and fluorescent tube and impaired.

The automation mechanized operation of the utility model realization microcomputer able to programme to this, will be applied for copyright protection.

Claims

1, a kind of straight-line power saving fluorescent lamps air exhauster, contain organic frame (1), workbench (13), drive disk assembly, motor and vacuum pump (10), vacuum tube (12) and pneumatic operated valve (11), cooling water pipe, control cubicle and control panel (4), it is characterized in that: workbench (13) is rectangle, many station (7) five equilibriums are in two zones, all arrange along the workbench parallel longitudinal, have directly over one of them regional station group can about the transposition baking cover (3), motor and vacuum pump (10) and vacuum tube (12) thereof, Pneumatic vacuum valve (11) is installed in workbench (13) below, and cooling water pipe (8) and vacuum manifold (9) are arranged at station group bottom.

2, straight-line power saving fluorescent lamps air exhauster as claimed in claim 1, it is characterized in that said can about the transposition baking cover (3) be three-decker, two top layers are the Thin Stainless Steel flaggy, sandwich layer is asbestos and reinforcing bar rack-layer, the end walls of baking cover (3) is that draw and insert-type opens and closes wall (5), baking cover (3) by can about pulley (2) frame that slides on frame (1), baking cover (3) inwall is equipped with the quartz infrared lamp pipe.