CN202264911U - Full-automatic ceramic tile on-line turn-over stacking machine - Google Patents

Full-automatic ceramic tile on-line turn-over stacking machine Download PDF

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Publication number
CN202264911U
CN202264911U CN2011203906185U CN201120390618U CN202264911U CN 202264911 U CN202264911 U CN 202264911U CN 2011203906185 U CN2011203906185 U CN 2011203906185U CN 201120390618 U CN201120390618 U CN 201120390618U CN 202264911 U CN202264911 U CN 202264911U
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CN
China
Prior art keywords
ceramic tile
tile
upset
over
full
Prior art date
Application number
CN2011203906185U
Other languages
Chinese (zh)
Inventor
周国军
刘新涛
种中领
Original Assignee
淄博瑞邦自动化设备有限公司
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Filing date
Publication date
Application filed by 淄博瑞邦自动化设备有限公司 filed Critical 淄博瑞邦自动化设备有限公司
Priority to CN2011203906185U priority Critical patent/CN202264911U/en
Application granted granted Critical
Publication of CN202264911U publication Critical patent/CN202264911U/en

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Abstract

The utility model discloses a full-automatic ceramic tile on-line turn-over stacking machine. The machine comprises a conveying mechanism driven by power, and an overturn device and a grouping device which cross the conveying mechanism. Ceramic tiles move forwards on a conveying line, and continuously move forwards along with a conveying belt when not required to be turned over; and when required to be turned over, the ceramic tiles are placed at corresponding positions of the conveying belt and move forwards continuously after being turned over by the overturn device. A primary guiding device guides the directions of the ceramic tiles; and after the ceramic tiles are turned over, the directions of the ceramic tiles are guided by a secondary guiding device to ensure that the ceramic tiles move forwards at appropriate correct positions. All operation processes are calculated accurately, the ceramic tiles are arranged strictly according to required positive and negative sequences, the ceramic tile grouping device groups the ordered ceramic tiles according to the requirement of three tiles in one group, and then the ceramic tiles are packaged finally. The machine is provided with automatic overturn and automatic grouping devices, has a high mechanization degree and high working efficiency and is not required to be operated manually.

Description

The online turn-over of full-automatically tile is piled up machine

Technical field

The utility model relates to the ceramic machinery technical field, is specifically related to the online turn-over of a kind of ceramic tile and piles up machine.

Background technology

The ceramic tile of finished product all is to stand to leave on the brick frame at great majority before following one packing process, for convenient packing, divides three one group placement.Pottery or Stone-ceramic brick have the branch of positive and bottom surface.Before packing, in order to guarantee not wear and tear, scratch ceramic tile surface, ceramic tile is that light is faced the placement of light face.Present turn-over, grouping work are all by workman's manual completion on ceramic tile production line.Labour intensity is big, work under bad environment; For velocity ratio ceramic tile production line faster, more need arrange several workmans, combination is finished the work in twos, and time-consuming, efficiency is low.

The utility model content

The purpose of the utility model is to overcome the deficiency of prior art, provides the online turn-over of full-automatically tile to pile up machine, has automatic brick turning, automatic packet device, and level of mechanization is high, need not manual work, high efficiency.

For realizing above-mentioned purpose, the technical scheme that the utility model provides is:

The online turn-over of full-automatically tile is piled up machine, comprises by power operated conveying mechanism, wherein, also comprises turning device and apparatus for grouping across conveying mechanism.

Two upset arms about said brick turning device comprises, the upset arm front end outside is provided with a cylinder and two guide pillars, and guide pillar is connected with the upset arm through linear bearing;

Upset arm front end inboard is provided with the upset clamping plate, and the upset clamping plate are connected with cylinder and guide pillar through screw thread;

Upset arm rear end is connected with trip shaft through the upset fixed cover, and the trip shaft two ends respectively are furnished with rolling bearing units and by driven by motor;

Motor and upset bearing are fixed on the upset frame in the lump.

The upset clamping plate are provided with holding tank, and bottom land is cushion rubber fixedly.

Also be furnished with two upset blocks on the trip shaft, be fixed on the trip shaft through gripping sleeve.

Further, the online turn-over of full-automatically tile is piled up machine, also comprises the ceramic tile automatic packet device.

Said ceramic tile automatic packet device comprises

The grouping frame across manufacturing line, is positioned at tile packs manufacturing line both sides;

Ceramic tile detent mechanism, left-right symmetric are installed on grouping frame front side, manufacturing line below;

Jacking mechanism, left-right symmetric are installed on the grouping frame left and right sides, manufacturing line below;

Anti-reversing gearbox; The front and back symmetry is installed on both sides, grouping frame front and back, manufacturing line upside; And the ceramic tile ejecting mechanism, across manufacturing line, be installed on grouping frame top.

Described ceramic tile detent mechanism is fixed on by the positioning and fixing plate on the ceramic tile working direction of grouping frame, and a baffle plate cylinder is installed on the positioning and fixing plate, and cylinder rod connects a baffle plate.

Described jacking mechanism; Be fixed on the grouping frame by the jack-up adapter plate, be positioned on the manufacturing line, below the ceramic tile; A jack-up cylinder is installed in jack-up adapter plate bottom surface; Cylinder rod and two guide pillars pass the jack-up adapter plate to above it through linear bearing, and are threaded with ceramic tile jack-up plate, and ceramic tile jack-up plate and ceramic tile contact site add rubber pad.The action of photoelectric sensor switch control jack-up cylinder.

Described anti-reversing gearbox is fixed on the grouping frame through the anti-adapter plate that reverses, and is positioned on the manufacturing line; Above the ceramic tile; Four ratchets are installed through four ratchet adapter plates in the anti-adapter plate outside of reversing, and four ratchets refer to pass the ratchet adapter plate, and side links to each other with a guide rod within it.

Described ceramic tile ejecting mechanism laterally is installed on the grouping frame; This mechanism comprises fixed base plate, and a gear case is installed on it, a gear and two tooth bar engagements in the gear case; Upper rack is fixed; Following tooth bar connects a ceramic tile head board, and gear is connected to be released on the cylinder rod, releases cylinder and places the gear case rear wall outside.

Ceramic tile rotary movement process:

Ceramic tile moves forward on travel line, in the time need not overturning, follows load-transfer device and continuously moves; When needing upset, ceramic tile from the ceramic tile production line through the guiding of a guide piece, when getting into the turning device work area; Upset arm both sides cylinder rod stretches out, and the ceramic tile leading edge gets into the upset clamping plate, and because the inertia of load-transfer device reach; Ceramic tile continues to get into upset clamping plate and clamped; Starter motor drives upset arm Rotate 180 degree through trip shaft then, realizes the turn-over action.Arrive the turn-over releasing position, the cylinder rod withdrawal of upset arm both sides, ceramic tile is put back on the ceramic tile production line.The upset arm is through the contrary immediately turnback of driven by motor, wait for that following two ceramic tiles pass through after, continue rotation and make the upset arm turn back to initial position.In the switching process, the upset block can prevent to drop because of the ceramic tile that factors such as vibrations cause.

Ceramic tile grouping course of action:

Get into the secondary guide piece behind the ceramic tile turn-over and lead, when getting into apparatus for grouping, the action of baffle plate cylinder, cylinder rod stretches out; Baffle plate raises, and blocks ceramic tile, and the jack-up cylinder is done and stretched out action then, gets into anti-reversing gearbox to ceramic tile jack-up; Accomplishing stack action,, superposeing after three through analyzing jack-up cylinder action frequency record ceramic tile quantity; The action of release cylinder, the cylinder rod driven gear advances, and meshes through rack-and-gear; Amplify the stroke of tooth bar down, following tooth bar is released ceramic tile through the ceramic tile head board, realizes that three one group ceramic tile divides into groups.

Entire package manufacturing line course of action:

Ceramic tile moves forward on travel line, in the time need not overturning, follows load-transfer device and continuously moves the phase front; When needing upset, by turning device with the ceramic tile turn-over after, be placed on the relevant position of load-transfer device, and continue reach.A guide piece guiding ceramic tile orientation after the upset, by secondary guide piece guiding orientation, guarantees in appropriate tram reach.All operations, through accurate Calculation, ceramic tile is in strict accordance with the serial arrangement of the front that requires, reverse side, and the ceramic tile apparatus for grouping divides into groups sorted ceramic tile according to ternary requirement, and gets into packing process to the end.Certainly in whole process, the be separated by upset of several ceramic tiles and several one group divide into groups, and can adjust according to needs of production.

The utility model adopts as above, and the beneficial effect of technical scheme is:

Realize the automation turn-over, turn-over is swift in motion, accurate positioning.Prevent that through cushion rubber and upset block ceramic tile from falling, guarantee safety.

The realization automation is divided into groups, and saves a large amount of artificial.Ceramic tile shatters when preventing the cylinder action through cushion rubber.Ratchet is anti-to reverse, and reliability is high, and ceramic tile slips over from guide rod, stable action.Pinion and rack amplifies releases stroke, saves the cylinder cost, attractive in appearance, safety.

Description of drawings

The integral structure scheme drawing of Fig. 1 the utility model;

The turning device structural representation of Fig. 2 the utility model;

The apparatus for grouping structural representation of Fig. 3 the utility model; .

The detent mechanism scheme drawing of Fig. 4 the utility model apparatus for grouping;

The jacking mechanism scheme drawing of Fig. 5 the utility model apparatus for grouping;

The anti-reversing gearbox scheme drawing of Fig. 6 the utility model apparatus for grouping;

Ejecting mechanism scheme drawing in Fig. 7 the utility model apparatus for grouping;

The ejecting mechanism master looks scheme drawing in Fig. 8 the utility model apparatus for grouping;

Among the figure: 1, manufacturing line, 2, guide piecees, 3, turning device, 4, the secondary guide piece, 5, apparatus for grouping; 6, upset frame, 7, motor and reductor, 8, trip shaft, 9, the upset arm, 10, cylinder, 11, guide pillar, 12, the upset clamping plate, 13, cushion rubber, 14, the upset block, 15, rolling bearing units, 16, linear bearing; 22, positioning and fixing plate, 23, the baffle plate cylinder, 24, baffle plate; 17, jacking mechanism, 18, detent mechanism, 19, the grouping frame, 20, anti-reversing gearbox, 21, ejecting mechanism; 25, jack-up adapter plate, 26, guide pillar, 27, the jack-up cylinder, 28, ceramic tile jack-up plate; 29, guide rod, 30, the ratchet adapter plate, 31, ratchet, 32, the anti-adapter plate that reverses; 33, fixed base plate, 34, gear case, 35, upper rack, 36, gear, 37, the ceramic tile head board, 38, tooth bar down, 39, release cylinder.

The specific embodiment

Embodiment to the utility model further specifies below in conjunction with accompanying drawing:

Present tile packs manufacturing line all has guide piece.Among the embodiment, ceramic tile through the guiding of a guide piece 2, gets into switching mechanism 3 work areas from the manufacturing line.

Like figure one, shown in two; Ceramic tile turning device 3; Two upset arms 9 about comprising, the upset arm 9 front ends outside is provided with a cylinder 10 and two guide pillars 11, and guide pillar 11 is connected with upset arm 9 through linear bearing 16; Upset arm 9 front end inboards are provided with upset clamping plate 12, and upset clamping plate 12 are connected with cylinder 10 and guide pillar 11 through screw thread.Upset arm 9 rear ends are connected with trip shaft 8, and trip shaft 8 two ends respectively are furnished with rolling bearing units 15 and are driven by motor 7.Motor 7 and upset bearing 15 are fixed on the upset frame 6 in the lump.Upset frame 6 strides across ceramic tile production line 1.One time guide piece 2 is installed in upset frame 6 front sides.

Ceramic tile through the guiding of a guide piece 2, gets into switching mechanism 3 work areas from the manufacturing line, and upset arm 9 both sides cylinders 10 bars stretch out; Drive upset clamping plate 12 and clamp the ceramic tile both sides, motor 7 starts, and trip shaft 8 drives upset arm 9 Rotate 180 degree; Arrive the turn-over releasing position; The cylinder 10 bars withdrawal of upset arm both sides, ceramic tile is put back on the manufacturing line 1, realizes the turn-over action.In the switching process, upset block 14 can prevent to drop because of the ceramic tile that factors such as vibrations cause.The arm 9 of overturning then drives contrary immediately turnback through motor 7, wait for that following two ceramic tiles pass through after, continue rotation and make upset arm 9 turn back to initial position.Through analyzing the ceramic tile production line running velocity, the adjustment motor speed, can realize the ceramic tile turn-over after, be accurately positioned on the ceramic tile home position.

Described upset clamping plate 12 are provided with holding tank, and bottom land is through screw retention a slice cushion rubber 13.The instant impact that brings when cushioning the clamping ceramic tile with this.

Also be furnished with two upset blocks 14 on the trip shaft 8, the upset block can prevent to drop because of the ceramic tile that factors such as vibrations cause.

On load-transfer device, move forward behind the ceramic tile turn-over, lead, get into apparatus for grouping by secondary guide piece 4.

Like figure one, three, four, five, six, shown in seven, the ceramic tile apparatus for grouping comprises grouping frame 19, and symmetrical two ceramic tile detent mechanisms 18 are installed in grouping frame 19 front sides, ceramic tile production line 1 below.Symmetrical two jacking mechanisms 17 are installed in grouping frame 19 left and right sides, ceramic tile production line 1 below.Two anti-reversing gearboxs 20 of symmetry before and after both sides, grouping frame 19 front and back, ceramic tile production line 1 upside are installed.Ceramic tile ejecting mechanism 21 is installed on grouping frame 19 tops, across ceramic tile production line 1.

Described ceramic tile detent mechanism 18 is fixed on by positioning and fixing plate 22 on the ceramic tile working direction of grouping frame 19.A baffle plate cylinder 23 is installed on the positioning and fixing plate 22, and cylinder rod connects a baffle plate 24.

Described jacking mechanism 17; Be fixed on the grouping frame 19 by jack-up adapter plate 25; Be positioned on the ceramic tile production line 1 below the ceramic tile; A jack-up cylinder 27 is installed in jack-up adapter plate 25 bottom surfaces, and cylinder rod is threaded with ceramic tile jack-up plate 28, and ceramic tile jack-up plate 28 adds rubber pad to increase buffering with the ceramic tile contact site.

Described anti-reversing gearbox 20; Be fixed on the grouping frame 19 through the anti-adapter plate 32 that reverses; Be positioned on the ceramic tile production line 1 above the ceramic tile; Anti-adapter plate 32 outsides of reversing refer to pass ratchet adapter plate 30 through 31, four ratchets of four ratchet adapter plates, 30 four ratchets of installation, and side is linked to each other by a guide rod 29 within it.

Described ceramic tile ejecting mechanism 21 laterally is installed on the grouping frame 19.This mechanism comprises fixed base plate 33, and a gear case 34 is installed on it, gear case 34 interior gears 36 and two tooth bar engagements; Upper rack 35 is fixing; Following tooth bar 38 connects a ceramic tile head board 37, and gear is connected to be released on the cylinder rod, releases cylinder 39 and places the gear case rear wall outside.

Get into secondary guide piece 4 behind the ceramic tile turn-over and lead, when getting into apparatus for grouping 5, baffle plate cylinder 23 moves, and cylinder rod stretches out; Baffle plate 24 raises, and ceramic tile continues motion stop motion when arriving baffle plate 24, and jack-up cylinder 27 is done and stretched out action simultaneously, gets into anti-reversing gearbox 20 to ceramic tile jack-up; Hold by guide rod 29,, superpose after three through analyzing jack-up cylinder 27 action frequencies record ceramic tile quantity; Release cylinder 39 actions, cylinder rod driven gear 36 advances, and meshes through rack-and-gear; Amplify the stroke of tooth bar 38 down, following tooth bar 38 is released ceramic tile through ceramic tile head board 37, realizes that three one group ceramic tile divides into groups.

Pack via next procedure then, accomplish whole packaging process.

Claims (10)

1. the online turn-over of full-automatically tile is piled up machine, comprises by power operated conveying mechanism, it is characterized in that: also comprise the turning device across conveying mechanism.
2. the online turn-over of full-automatically tile according to claim 1 is piled up machine; It is characterized in that: two upset arms about said turning device comprises; The upset arm front end outside is provided with a cylinder and two guide pillars, and guide pillar is connected with the upset arm through linear bearing; Upset arm front end inboard is provided with the upset clamping plate, and the upset clamping plate are connected with cylinder and guide pillar through screw thread; Upset arm rear end is connected with trip shaft through the upset fixed cover, and the trip shaft two ends respectively are furnished with rolling bearing units and by driven by motor; Motor and upset bearing are fixed on the upset frame in the lump.
3. the online turn-over of full-automatically tile according to claim 2 is piled up machine, it is characterized in that: said upset clamping plate are provided with holding tank, and bottom land is cushion rubber fixedly.
4. the online turn-over of full-automatically tile according to claim 2 is piled up machine, it is characterized in that: be furnished with the upset block on the described trip shaft, be fixed on the trip shaft through gripping sleeve.
5. the online turn-over of full-automatically tile according to claim 1 is piled up machine, it is characterized in that: the online turn-over of described full-automatically tile is piled up machine and is also comprised the ceramic tile automatic packet device in the back of turning device.
6. the online turn-over of full-automatically tile according to claim 5 is piled up machine, it is characterized in that: said ceramic tile automatic packet device, comprise the grouping frame, and across manufacturing line, be positioned at tile packs manufacturing line both sides; Ceramic tile detent mechanism, left-right symmetric are installed on grouping frame front side, manufacturing line below; Jacking mechanism, left-right symmetric are installed on the grouping frame left and right sides, manufacturing line below; Anti-reversing gearbox; The front and back symmetry is installed on both sides, grouping frame front and back, manufacturing line upside; And the ceramic tile ejecting mechanism, across manufacturing line, be installed on grouping frame top.
7. the online turn-over of full-automatically tile according to claim 6 is piled up machine; It is characterized in that: described ceramic tile detent mechanism; Be fixed on by the positioning and fixing plate on the ceramic tile working direction of grouping frame, a baffle plate cylinder is installed on the positioning and fixing plate, cylinder rod connects a baffle plate.
8. the online turn-over of full-automatically tile according to claim 6 is piled up machine, it is characterized in that: described jacking mechanism is fixed on the grouping frame by the jack-up adapter plate; Be positioned on the ceramic tile production line; Below the ceramic tile, a jack-up cylinder is installed in jack-up adapter plate bottom surface, and cylinder rod and two guide pillars pass the jack-up adapter plate to above it through linear bearing; And be threaded with ceramic tile jack-up plate, ceramic tile jack-up plate 28 adds rubber pad with the ceramic tile contact site
9. the online turn-over of full-automatically tile according to claim 6 is piled up machine; It is characterized in that: described anti-reversing gearbox, be fixed on the grouping frame through the anti-adapter plate that reverses, be positioned on the manufacturing line; Above the ceramic tile; Four ratchets are installed through four ratchet adapter plates in the anti-adapter plate outside of reversing, and four ratchets refer to pass the ratchet adapter plate, and side links to each other with a guide rod within it.
10. the online turn-over of full-automatically tile according to claim 6 is piled up machine, it is characterized in that: described ceramic tile ejecting mechanism laterally is installed on the grouping frame, and this mechanism comprises fixed base plate; A gear case is installed on it; A gear and two tooth bar engagements in the gear case, upper rack is fixed, and following tooth bar connects a ceramic tile head board; Gear is connected to be released on the cylinder rod, releases cylinder and places the gear case rear wall outside.
CN2011203906185U 2011-10-13 2011-10-13 Full-automatic ceramic tile on-line turn-over stacking machine CN202264911U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011203906185U CN202264911U (en) 2011-10-13 2011-10-13 Full-automatic ceramic tile on-line turn-over stacking machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011203906185U CN202264911U (en) 2011-10-13 2011-10-13 Full-automatic ceramic tile on-line turn-over stacking machine

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102815417A (en) * 2012-08-06 2012-12-12 崔永凤 Brick picking mechanical arm
CN103332430A (en) * 2013-05-14 2013-10-02 通达耐火技术股份有限公司 Automatic sorting production line of finished brick
CN103359470A (en) * 2013-06-15 2013-10-23 浙江晶盛机电股份有限公司 Automatic flaw-piece delivery mechanism and delivery method for monocrystal silicon cutting-grinding integrated machine
CN103863613A (en) * 2014-03-20 2014-06-18 于振中 High-speed automatic alternate carpet turning machine
CN104056757A (en) * 2014-07-02 2014-09-24 云南震安减震技术有限公司 Automatic spraying line and process for seismic isolation support framework material adhesives
CN104477443A (en) * 2014-12-16 2015-04-01 淄博正邦知识产权企划有限公司 Full-automatic grading and stacking machine applied to tile packaging lines
CN105109726A (en) * 2015-07-20 2015-12-02 安徽灿邦电气有限公司 Automatic packing device for film solar panels
CN108974791A (en) * 2016-03-18 2018-12-11 高路生 It is a kind of with the ceramic cutting conveying appliance automatically corrected
CN109926813A (en) * 2019-01-07 2019-06-25 万向一二三股份公司 A kind of lithium battery pack tumble lock screw device
WO2020082837A1 (en) * 2018-10-23 2020-04-30 广东科达洁能股份有限公司 High-speed turnover machine for ceramic tile

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102815417A (en) * 2012-08-06 2012-12-12 崔永凤 Brick picking mechanical arm
CN103332430A (en) * 2013-05-14 2013-10-02 通达耐火技术股份有限公司 Automatic sorting production line of finished brick
CN103332430B (en) * 2013-05-14 2015-12-16 通达耐火技术股份有限公司 Finished bricks chooses manufacturing line automatically
CN103359470A (en) * 2013-06-15 2013-10-23 浙江晶盛机电股份有限公司 Automatic flaw-piece delivery mechanism and delivery method for monocrystal silicon cutting-grinding integrated machine
CN103359470B (en) * 2013-06-15 2015-04-29 浙江晶盛机电股份有限公司 Automatic flaw-piece delivery mechanism and delivery method for monocrystal silicon cutting-grinding integrated machine
CN103863613A (en) * 2014-03-20 2014-06-18 于振中 High-speed automatic alternate carpet turning machine
CN103863613B (en) * 2014-03-20 2016-08-17 于振中 A kind of carpet turns over an automatic turnover machine every one at a high speed
CN104056757A (en) * 2014-07-02 2014-09-24 云南震安减震技术有限公司 Automatic spraying line and process for seismic isolation support framework material adhesives
CN104477443A (en) * 2014-12-16 2015-04-01 淄博正邦知识产权企划有限公司 Full-automatic grading and stacking machine applied to tile packaging lines
CN105109726A (en) * 2015-07-20 2015-12-02 安徽灿邦电气有限公司 Automatic packing device for film solar panels
CN108974791A (en) * 2016-03-18 2018-12-11 高路生 It is a kind of with the ceramic cutting conveying appliance automatically corrected
WO2020082837A1 (en) * 2018-10-23 2020-04-30 广东科达洁能股份有限公司 High-speed turnover machine for ceramic tile
CN109926813A (en) * 2019-01-07 2019-06-25 万向一二三股份公司 A kind of lithium battery pack tumble lock screw device

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
PLDC Enforcement, change and cancellation of contracts on pledge of patent right or utility model
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Full-automatic ceramic tile on-line turn-over stacking machine

Effective date of registration: 20151231

Granted publication date: 20120606

Pledgee: Zibo financial letter financing Company limited by guarantee

Pledgor: Zibo Ruibang Automatization Equipment Co., Ltd.

Registration number: 2015990001202

PLDC Enforcement, change and cancellation of contracts on pledge of patent right or utility model
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20170118

Granted publication date: 20120606

Pledgee: Zibo financial letter financing Company limited by guarantee

Pledgor: Zibo Ruibang Automatization Equipment Co., Ltd.

Registration number: 2015990001202