CN202260884U - Commutator positioning device - Google Patents

Commutator positioning device Download PDF

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Publication number
CN202260884U
CN202260884U CN2011203247046U CN201120324704U CN202260884U CN 202260884 U CN202260884 U CN 202260884U CN 2011203247046 U CN2011203247046 U CN 2011203247046U CN 201120324704 U CN201120324704 U CN 201120324704U CN 202260884 U CN202260884 U CN 202260884U
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CN
China
Prior art keywords
commutator
block
side direction
power source
spacing
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Expired - Lifetime
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CN2011203247046U
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Chinese (zh)
Inventor
杨林
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Shenzhen Gimech Technology Corp
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Shenzhen Gimech Technology Corp
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Priority to CN2011203247046U priority Critical patent/CN202260884U/en
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Abstract

The utility model relates to a commutator positioning device, comprising: a stopping mechanism arranged on the end of a transfer line opposite to the transfer direction of a commutator and composed of a stopping block capable of blocking the commutator and a stopping power source for driving the advance and the retreat of the stopping block; a lateral position-limit and clamp mechanism comprising a first lateral position-limit and clamp assembly arranged on one side of the end of the transfer line, wherein the first lateral position-limit and clamp assembly comprises a side stopping block for limiting and clamping the commutator from the lateral position and a lateral power source for driving the advance and the retreat of the side stopping block; a toggle mechanism comprising a positioning tooth for toggling a convex hook on the side surface of the commutator and a toggling power source for driving the reciprocate of the positioning tooth; a control unit respectively connected with the stopping mechanism, the lateral position-limit and clamp mechanism and the toggle mechanism to control the action of each mechanism. The commutator is positioned by the simple mechanical structure, the structure is simple, compact, stable and durable, the device cost and the use cost are relatively low, the positioning is accurate and the work efficiency is higher.

Description

The commutator positioner
Technical field
The utility model relates to series excitation rotor automatic production line field, refers in particular to the commutator positioner.
Background technology
In existing series excitation rotor automatic production line; Commutator is to be in vertical state with the axis on pipeline, to carry; Before being assembled into commutator on the iron core, need clamping commutator with dop commutator is rotated to the state that the axis is in horizontal cross.Because dop is provided with the fixture block of fixed-site, therefore, the commutator that pipeline is sent here at first carries out angle location can guarantee that just dop effectively grasps commutator.
As shown in Figure 1, existing commutator positioner mainly comprises servomotor 80, gas pawl 82, first cylinder 91, second cylinder 92 and the 3rd cylinder 93 etc.Wherein, gas pawl 82 is fixed on the servomotor 80, and servomotor 80 is fixed on first slide rail 71, can carry out Z to moving along first slide rail 71 by means of the driving of first cylinder 91.First slide rail 71 and first cylinder 91, the 3rd cylinder 93 are fixed on again on the flat board of second slide rail 72, can integral body carry out Z to motion through the driving of second cylinder 92.The 3rd cylinder 93 promotes backstay 84 and is X to motion.
The operation principle of existing commutator positioner is: after commutator 5 arrives the service position through conveyer belt; First cylinder 91 inserts two on the gas pawl 82 fingers in the centre bore of commutator 5; Gas pawl 82 tensionings then, the outer surface of commutator 5 is exported and remained on to the 3rd cylinder 93 with backstay (scheming not shown), and servomotor 80 drives commutators 5 rotations then; When getting into to backstay in the ditch of commutator 5 outer surfaces, promptly accomplish the location.At this moment, second cylinder 92 can upwards be carried structural entity, commutator 5 is installed to accomplishes location and installation in the dop (scheming not shown).
Though existing this positioner can be realized the full-automatic location and installation of commutator, has following defective: 1, use servomotor 80 location, it is bigger the untimely error that causes of servomotor 80 brakes under the low speed situation, can to occur.2, a complete set of structure is loaded down with trivial details and cost is high.3, gas pawl 82 is located through commutator 5 centre bore tensionings, and is bigger to the small rotor difficulty.4, overall structure is separated with belt conveyor, and the 5 arrival station cycles of commutator are cumbersome than length and Installation and Debugging after the installation.
The utility model content
The utility model embodiment technical problem to be solved is, a kind of commutator positioner is provided, so that can be through location simple, that low-cost configuration realizes commutator quickly and accurately.
For solving the problems of the technologies described above, the utility model provides following technical scheme: a kind of commutator positioner, and it is terminal to be located at the commutator pipeline, and it comprises:
Block mechanism, it is arranged at the pipeline end over against the commutator throughput direction, and said block mechanism comprises the block power source that is used to stop the block of commutator and drives the block advance and retreat;
Spacing and the clamp system of side direction; It comprises the spacing and clamp assembly of first side direction of being located at the terminal side of pipeline, and the spacing and clamp assembly of first side direction comprises and carries out spacing to commutator and the side block that clamps and the side direction power source of driving side block advance and retreat from side direction;
Toggle mechanism comprises the positioning tooth of the protruding hook that is used to stir the commutator side and drives the reciprocating power source of stirring of positioning tooth; And
Control unit, respectively with said block mechanism, side direction is spacing and clamp system and toggle mechanism link to each other to control the action of each mechanism.
Further; Spacing and the clamp system of said side direction also comprises the spacing and clamp assembly of second side direction; Said second side direction is spacing and clamp assembly is spacing with first side direction and structure clamp assembly is identical; And both are arranged at the terminal both sides of pipeline symmetrically, and the displacement that said control unit also is provided with a detection commutator is to control the displacement transducer of the spacing and clamp assembly of said second side direction.
Further; Said commutator positioner also comprises the elevating mechanism by control unit control; It comprises up-down power source, guide pillar and is sheathed on the guide pillar and can be along the sliding seat of guide pillar elevating movement by the up-down drive power source; Spacing and the clamp system of said side direction all is fixed on the said sliding seat, and said block mechanism and toggle mechanism are fixed on the said sliding seat or are fixed on the support of pipeline.
Further, the circular arc concave surface of the end face that is used to contact commutator of said block and/or side block for being complementary with the commutator side.
Further, said block power source, side direction power source, stir power source and up-down power source and be selected from the following power part any one respectively: cylinder, hydraulic cylinder or motor.
Further, said toggle mechanism also is included in the scalable dog screw of positioning tooth lock in place tooth when stirring the protruding hook of commutator and reaching the position location.
Through adopting technique scheme, the utility model has following beneficial effect at least: the utility model positions commutator with simple mechanical structure, and is simple in structure, compact; Stablize durable; Long service life changes the outfit conveniently, and equipment cost and use cost are all lower; And accurate positioning, operating efficiency is higher in same category of device.The positioner of the utility model can be conveniently used in all size commutator and not receive the influence of commutator size, and connects with conveyer belt is whole, need not resetting, and efficient improves greatly.
Description of drawings
Fig. 1 is the stereogram of existing commutator positioner.
Fig. 2 is the front view of existing commutator positioner.
Fig. 3 is the stereogram of the utility model commutator positioner.
Fig. 4 is the front view of the utility model commutator positioner.
Fig. 5 is the vertical view of the utility model commutator positioner.
Fig. 6 is the sketch map that the positioning tooth of the utility model commutator positioner is stirred commutator.
Embodiment
Please refer to an embodiment of the utility model of Fig. 3 ~ shown in Figure 6; The utility model provides a kind of commutator positioner; It is terminal to be located at the commutator pipeline, and it comprises block mechanism 1, side direction is spacing and clamp system 2, toggle mechanism 3, elevating mechanism 4 and control unit (scheming not shown).
Said block mechanism 1 is arranged at the end of pipeline 6 over against commutator 5 throughput directions; Said block mechanism 1 comprises the block power source 12 that is used to stop the block 10 of commutator 5 and drives block 10 advance and retreat; Preferably, the circular arc concave surface 100 of the end face that is used to contact commutator 5 of said block 10 for being complementary with commutator 5 sides.
Spacing and the clamp system 2 of said side direction comprises the spacing and clamp assembly 20 of first side direction that is arranged at pipeline 6 terminal both sides symmetrically and second side direction is spacing and clamp assembly 22.First side direction is spacing and clamp assembly 20 is spacing with second side direction and structure clamp assembly 22 is identical; Include from side direction commutator 5 is carried out the side block 200,220 of spacing and clamping and the side direction power source 202,222 of driving side block 200,220 advance and retreat; Preferably, the circular arc concave surface 2000,2200 of the end face that is used to contact commutator 5 of said side block 200,220 for being complementary with commutator 5 sides.The displacement that said control unit also is provided with a detection commutator 5 is to control the displacement transducer (scheming not shown) of the spacing and clamp assembly 22 of said second side direction.
Said toggle mechanism 3 is located at the positioning tooth 30 that comprises the protruding hook 50 that is used to stir commutator 5 sides and is driven the positioning tooth 30 reciprocating power sources 32 of stirring, and said toggle mechanism 5 also can further be included in the scalable dog screw 34 of positioning tooth 30 lock in place tooth 30 when stirring the protruding hook 50 of commutator 5 and reaching the position location.
Said elevating mechanism 4 comprises up-down power source 40, guide pillar 42 and is sheathed on the guide pillar 42 and driven by up-down power source 40 can be along the sliding seat 44 of guide pillar 42 elevating movements; Spacing and the clamp system 2 of said side direction all is fixed on the said sliding seat 44, and said block mechanism 1 and toggle mechanism 3 can optionally be fixed on the said sliding seat 44 or be fixed on the support (figure indicates) of pipeline 6.
Said control unit is respectively with said block mechanism 1, side direction is spacing and clamp system 2, toggle mechanism 3 and elevating mechanism 4 link to each other to control the action of each mechanism.
Above-mentioned block power source 12, side direction power source 202,222, stir power source 32 and up-down power source 40 and be selected from the following power part any one respectively: cylinder, hydraulic cylinder or motor.In execution mode, block power source 12, side direction power source 202,222, stir power source 32 and up-down power source 40 all adopts cylinder like Fig. 3 ~ shown in Figure 4.
Through adopting above-mentioned commutator positioner, its concrete positioning step is following:
The block step gets into the location stations by the mechanism of clearance one by one (scheming not shown) of pipeline 6 commutator 5 of once only letting pass, and block power source 12 drives blocks 10 and stretches out to stop by pipeline 6 and transmit the commutator 5 that advances to locate station;
The spacing step of side direction, side direction power source 202 spacing by first side direction and clamp assembly 20 drives its corresponding side block 200 and stretches out the side that touch commutator 5 from first side direction;
Positioning step; Power source 32 drive positioning tooths 30 are flexible to stir the protruding hook 50 of commutator 5 sides by stirring; At this moment; Because commutator is to be carried out spacingly jointly from both direction by block 10 and side block 200, the stirring operation commutator 5 is rotated at initial point around the axis of self of positioning tooth 30 is when positioning tooth 30 just during the dead slot between adjacent two protruding hooks 50; Block 10 is return; The dead slot that aligns with positioning tooth 30 that drives by pipeline 6 that commutators 5 reaches make commutator 5 then is enclosed within positioning tooth 5, and when the corresponding displacement transducer of control unit (scheme not shown) detects commutator 5 and moves forward, promptly starts second and lean to one side spacing and the follow-up clamping step of clamp assembly 22 enforcements.During concrete operations, 30 need of positioning tooth, 3 unidirectional strokes (promptly only stretching out, withdraw, stretch out again three actions) commutator 5 of promptly having good positioning that moves around, position fixing process is very quick.
The location of in fact having accomplished commutator 5 through above-mentioned three steps, and for more easily commutator 5 being mounted in the claw, and can after positioning step, further implement following steps:
Clamp step; When the corresponding displacement transducer of control unit detects commutator 5 reaches; The side direction power source 222 that promptly starts the spacing and clamp assembly 22 of second side direction drives its corresponding side blocks 220 and stretches out from second side direction and be adjacent to commutator 5 sides, and and clamp assembly 20 spacing with first side direction cooperates the said commutator 5 of clamping;
The up-down step drives sliding seat 44 by up-down power source 40 and upwards rises simultaneously together with each parts that is fixed on the sliding seat 44, makes the claw (scheming not shown) that is positioned at commutator 5 tops clamp commutator 5.If block mechanism is when being arranged on the support of pipeline 6; In this step; Then at first block 10 is withdrawn by block power source 12; And then drive sliding seat 44 by up-down power source 40 and upwards rise simultaneously together with each parts that is fixed on the sliding seat 44, such start order can guarantee that block 10 can not form the rising of sliding seat 44 and hinder.Certainly, if block mechanism also is fixed on the sliding seat 44, also can get final product and let block mechanism 1 together rise not with block 10 withdrawals in company with sliding seat 44.

Claims (6)

1. a commutator positioner is located at commutator pipeline end, it is characterized in that it comprises:
Block mechanism, it is arranged at the pipeline end over against the commutator throughput direction, and said block mechanism comprises the block power source that is used to stop the block of commutator and drives the block advance and retreat;
Spacing and the clamp system of side direction; It comprises the spacing and clamp assembly of first side direction of being located at the terminal side of pipeline, and the spacing and clamp assembly of first side direction comprises and carries out spacing to commutator and the side block that clamps and the side direction power source of driving side block advance and retreat from side direction;
Toggle mechanism comprises the positioning tooth of the protruding hook that is used to stir the commutator side and drives the reciprocating power source of stirring of positioning tooth; And
Control unit, respectively with said block mechanism, side direction is spacing and clamp system and toggle mechanism link to each other to control the action of each mechanism.
2. commutator positioner as claimed in claim 1; It is characterized in that; Spacing and the clamp system of said side direction also comprises the spacing and clamp assembly of second side direction; Said second side direction is spacing and clamp assembly is spacing with first side direction and structure clamp assembly is identical, and both are arranged at the terminal both sides of pipeline symmetrically, and the displacement that said control unit also is provided with a detection commutator is to control the displacement transducer of the spacing and clamp assembly of said second side direction.
3. according to claim 1 or claim 2 commutator positioner; It is characterized in that; Said commutator positioner also comprises the elevating mechanism by control unit control; It comprises up-down power source, guide pillar and is sheathed on the guide pillar and can be along the sliding seat of guide pillar elevating movement by the up-down drive power source, and the spacing and clamp system of said side direction all is fixed on the said sliding seat, and said block mechanism and toggle mechanism are fixed on the said sliding seat or are fixed on the support of pipeline.
4. according to claim 1 or claim 2 commutator positioner is characterized in that, the circular arc concave surface of the end face that being used to of said block and/or side block contacts commutator for being complementary with the commutator side.
5. commutator positioner as claimed in claim 3 is characterized in that, said block power source, side direction power source, stirs power source and up-down power source and is selected from the following power part any one respectively: cylinder, hydraulic cylinder or motor.
6. commutator positioner as claimed in claim 1 is characterized in that, said toggle mechanism also is included in the scalable dog screw of positioning tooth lock in place tooth when stirring the protruding hook of commutator and reaching the position location.
CN2011203247046U 2011-08-31 2011-08-31 Commutator positioning device Expired - Lifetime CN202260884U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011203247046U CN202260884U (en) 2011-08-31 2011-08-31 Commutator positioning device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011203247046U CN202260884U (en) 2011-08-31 2011-08-31 Commutator positioning device

Publications (1)

Publication Number Publication Date
CN202260884U true CN202260884U (en) 2012-05-30

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Application Number Title Priority Date Filing Date
CN2011203247046U Expired - Lifetime CN202260884U (en) 2011-08-31 2011-08-31 Commutator positioning device

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102424263A (en) * 2011-08-31 2012-04-25 深圳市金岷江机电设备有限公司 Positioning device and positioning method for reverser
CN105099092A (en) * 2015-08-24 2015-11-25 宁波卡伦特电器有限公司 Assembling device of commutator and rotor, and assembling method by utilizing the device
CN107717218A (en) * 2017-10-25 2018-02-23 东莞市爱康电子科技有限公司 A kind of tablet personal computer erection welding automatic production line

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102424263A (en) * 2011-08-31 2012-04-25 深圳市金岷江机电设备有限公司 Positioning device and positioning method for reverser
CN102424263B (en) * 2011-08-31 2014-04-02 深圳市金岷江机电设备有限公司 Positioning device and positioning method for reverser
CN105099092A (en) * 2015-08-24 2015-11-25 宁波卡伦特电器有限公司 Assembling device of commutator and rotor, and assembling method by utilizing the device
CN105099092B (en) * 2015-08-24 2017-09-08 宁波卡伦特电器有限公司 The assembling equipment and the assemble method using the equipment of commutator and rotor
CN107717218A (en) * 2017-10-25 2018-02-23 东莞市爱康电子科技有限公司 A kind of tablet personal computer erection welding automatic production line
CN107717218B (en) * 2017-10-25 2024-03-29 东莞市爱康智能技术股份有限公司 Automatic production line for assembly and welding of tablet personal computer

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GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20120530

Effective date of abandoning: 20140402

AV01 Patent right actively abandoned

Granted publication date: 20120530

Effective date of abandoning: 20140402

RGAV Abandon patent right to avoid regrant