CN202230818U - Resistor winding and welding all-in-one equipment - Google Patents
Resistor winding and welding all-in-one equipment Download PDFInfo
- Publication number
- CN202230818U CN202230818U CN2011203484554U CN201120348455U CN202230818U CN 202230818 U CN202230818 U CN 202230818U CN 2011203484554 U CN2011203484554 U CN 2011203484554U CN 201120348455 U CN201120348455 U CN 201120348455U CN 202230818 U CN202230818 U CN 202230818U
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Abstract
The utility model relates to resistor winding and welding all-in-one equipment. The equipment comprises a worktable provided with both a fixed seat and automatic soldering equipment which are respectively connected with a numerical control motor, wherein a first track is arranged at the bottom of the fixed seat in a matched manner; a resistor support bar is arranged on the side of the numerical control motor facing to the fixed seat and is parallel to the first track; a fixed rod is sleeved into the fixed seat, parallel with the first track and arranged on the horizontal line with the resistor support bar; a distance sensor is arranged on the fixed rod and connected with the numerical control motor; and a second track is arranged on the side of the fixed seat facing to the numerical control motor, above the fixed rod, and sleeved with a slide rod, and the slide rod is provided with a driven pulley and connected with the numerical control motor. In the resistor winding and welding all-in-one equipment, resistor winding and welding are integrated on the worktable and carried out by control of the numerical control motor, so that the resistor winding and welding all-in-one equipment has high degree of automation, a winding resistor has promoted production efficiency and high resistance accuracy, various resistance wires with different diameters can be used for winding, and high yield, aesthetic appearance and large-scale production are achieved.
Description
Technical field
The utility model belong to the magnetic core of closed in itself or bobbin like ring on around lead or break-through lead and soldering or sealing-off; Welding; Coat or plating with soldering or welding method; The localized heating cutting is cut like flame; With the interleaving techniques field of laser beam processing, particularly a kind of resistance spooling equipment and welding equipment are combined as a whole, can weld equipment integrating around the higher resistance coiling of resistance wire, the automaticity of multiple diameter simultaneously.
Background technology
Wire resistor is comparatively widely used electronic devices and components now; Adopt nichrome wire or manganin wire, constantan wire-wound on porcelain tube, to process; Be divided into fixed with can debug two kinds, be characterized in that resistance accuracy is high, when work noise little, reliable and stable, can bear high temperature, still can operate as normal under 170 ℃ of ambient temperatures.
Processing section for wire resistor under the prior art is the operation through pure manual work; Being operating personnel winds the line the resistance wire of different-diameter on the resistor core one by one; After finishing, coiling welds; Other has new technology that the mode of semi-automatic coiling is provided, and promptly fixes resistor core by operating personnel, is taken off by operating personnel by machine direct coiling finishing back and welds.This extremely poor efficiency of working is accomplished in pure manual operation, and rate of finished products is low; The mode of semi-automatic coiling can't well be accomplished the work to the resistor core that winds the line one by one of resistance wire with multiple diameter; And still need artificial looking after; And accomplish last welding step by operating personnel; The purer manual operation of operating efficiency increases, but still can't satisfy requirement of large-scale production.
The utility model content
The technical problem that the utility model solves is that because the processing part for resistance is through pure manual operation in the prior art, promptly operating personnel have been responsible for from a whole set of workflow of welding fabrication that resistance wire is wound the line one by one; Other has part is semiautomation operation; Be that operating personnel still need supervision coiling always on-the-spot, and the resistance that coiling finishes is carried out welding job, the wire resistor production efficiency that this causes is low; The resistance value error scope is bigger behind the end-of-job of coiling and welding; It is bigger for the resistance of the resistance wire winding of the multiple different-diameter of needs, to accomplish difficulty, and the wire resistor profile is not attractive in appearance behind the end-of-job, and rate of finished products is lower; Be unwell to the problem of extensive operation, and then a kind of resistance coiling welding equipment integrating is provided.
The technical scheme that the utility model adopted is that a kind of resistance coiling welding equipment integrating comprises workbench; Said workbench is provided with numerical-control motor and holder; Said numerical-control motor is connected with holder, and said holder bottom cooperates and is provided with first track, and said numerical-control motor is parallel to first track towards a side of holder and is provided with the resistance support bar; Be socketed with fixed lever in the said holder; The said fixed lever and first parallel track and be located on the same horizontal line with the resistance support bar, said fixed lever is provided with range sensor, and said range sensor is connected with numerical-control motor; Said holder is provided with second track towards a side of numerical-control motor, and said second track is located at the side top of fixed lever, is socketed with the sliding bar that is provided with some driven pulleies on said second track, and said sliding bar is connected with numerical-control motor; Also be provided with automatic tin soldering equipment on the said workbench, said automatic tin soldering equipment is connected with said numerical-control motor.
Preferably, said driven pulley is the driven pulley spare of some adjustable angle.
Preferably; Said automatic tin soldering equipment comprises a work shell, and said work shell is provided with guide rail towards a side of first track, is equipped with an expansion link on the said guide rail; Said expansion link one side is provided with the scolding tin head, and said guide rail and said resistance support bar are located on the same horizontal line.
Preferably, said resistance coiling welding equipment integrating also is provided with and adds the tin device, and the said tin device that adds is located at automatic tin soldering equipment one side, and the said tin device that adds comprises mechanical arm and put magazine that said mechanical arm is connected with numerical-control motor.
Preferably, said resistance coiling welding equipment integrating also comprises automatic feed mechanism, and said automatic feed mechanism is located at the opposite side of driven pulley with respect to first track, and said automatic feed mechanism is connected with numerical-control motor.
Preferably, said automatic feed mechanism comprises feeding mouth and discharging opening, is provided with one between said feeding mouth and discharging opening, and said axle is connected with numerical-control motor.
Preferably, said resistance coiling welding equipment integrating also comprises tangent line equipment, and said tangent line equipment is located at automatic feed mechanism one side, and said tangent line equipment is connected with numerical-control motor.
Preferably, said tangent line equipment comprises pneumatic scissors and the cylinder that cooperates with said pneumatic scissors, and said cylinder is connected with said numerical-control motor.
Preferably, said holder one side is provided with securing rod.
Preferably, the table top of said workbench has the tool box.
The utility model provides a kind of resistance coiling welding equipment integrating; Through numerical-control motor being set on the workbench and being installed on the holder on first track; Numerical-control motor all the other equipment on can full powers Control work platform on the one hand; Reach automation and incorporate purpose; On the other hand the resistance support bar that is provided with towards the side of holder of numerical-control motor can with being located at fixed lever on the same horizontal line with the resistance support bar and cooperating resistor core is fixed between the two of holder inside socket, the holder sidepiece is provided with securing rod simultaneously, can prevent resistor core in rotating the process that winds the line resistance itself skid or holder skids; The position that on holder, is different from fixed lever is provided with second track; And the sliding bar that the different driven pulley of several angles is installed is set on second track; Can select the angle of the number of suitable driven pulley, suitable driven pulley and suitable sliding bar position according to the needs of practical operation; Be engaged on the resistor core around the different resistance wire of diameter, reach the diversity of resistance coiling; Through automatic tin soldering equipment is set on workbench; And the work shell side at automatic tin soldering equipment is provided with guide rail; On guide rail, be equipped with expansion link; The scolding tin head is set on expansion link, can after winding operation is accomplished, directly controls, promoted the automaticity that wire resistor is produced to carry out weld job by numerical-control motor; Through with respect to the opposite side of first track automatic feed mechanism being set, and tangent line equipment is set, further promotes the automaticity of the utility model, make the utility model adopt numerical-control motor control fully in automatic feed mechanism one side at driven pulley; The utility model is integrated into the coiling and the weld job of resistance on the workbench, is undertaken by numerical-control motor control, and automaticity is high; Wire resistor production efficiency significantly promotes; The resistance value precision is high behind the end-of-job of coiling and welding, and fully can solutions need the multiple different-diameter of use the working condition that winds the line of resistance wire, the wire resistor good looking appearance; Rate of finished products is high, is suitable for extensive operation.
Description of drawings
Fig. 1 is the utility model front view structural representation;
Fig. 2 is the utility model vertical view structural representation.
Embodiment
Below in conjunction with embodiment the utility model is done further detailed description, but the protection range of the utility model is not limited to this.
As shown in the figure, the utility model relates to a kind of resistance coiling welding equipment integrating, comprises workbench 1; Said workbench 1 is provided with numerical-control motor 2 and holder 3; Said numerical-control motor 2 is connected with holder 3, and said holder 3 bottoms cooperate and to be provided with first track 4, and said numerical-control motor 2 is parallel to first track 4 towards a side of holder 3 and is provided with resistance support bar 5; Be socketed with fixed lever 6 in the said holder 3; Said fixed lever 6 is parallel with first track 4 and be located on the same horizontal line with resistance support bar 5, and said fixed lever 6 is provided with range sensor, and said range sensor is connected with numerical-control motor 2; Said holder 3 is provided with second track 7 towards a side of numerical-control motor 2, and said second track 7 is located at the side top of fixed lever 6, is socketed with the sliding bar 9 that is provided with some driven pulleies 8 on said second track 7, and said sliding bar 9 is connected with numerical-control motor 2; Also be provided with automatic tin soldering equipment on the said workbench 1, said automatic tin soldering equipment is connected with said numerical-control motor 2.
Said driven pulley 8 is the driven pulley spare of some adjustable angle, and in the present embodiment, driven pulley spare is set to 4.
Said automatic tin soldering equipment comprises a work shell 10; Said work shell 10 is provided with guide rail 11 towards a side of first track 4; Be equipped with an expansion link 12 on the said guide rail 11; Said expansion link 12 1 sides are provided with scolding tin head 13, and said guide rail 11 is located on the same horizontal line with said resistance support bar 5.
Said resistance coiling welding equipment integrating also is provided with and adds the tin device, and the said tin device that adds is located at automatic tin soldering equipment one side, and the said tin device that adds comprises mechanical arm 14 and put magazine 15 that said mechanical arm 14 is connected with numerical-control motor 2.
Said resistance coiling welding equipment integrating also comprises automatic feed mechanism 16, and said automatic feed mechanism 16 is located at the opposite side of driven pulley 8 with respect to first track 4, and said automatic feed mechanism 16 is connected with numerical-control motor 2.
Said automatic feed mechanism 16 comprises feeding mouth and discharging opening, is provided with one between said feeding mouth and discharging opening, and said axle is connected with numerical-control motor 2.
Said resistance coiling welding equipment integrating also comprises tangent line equipment 17, and said tangent line equipment 17 is located at automatic feed mechanism 16 1 sides, and said tangent line equipment 17 is connected with numerical-control motor 2.
Said tangent line equipment 17 comprises pneumatic scissors and the cylinder that cooperates with said pneumatic scissors, and said cylinder is connected with said numerical-control motor 2.
Said holder 3 one sides are provided with securing rod 18.
The table top of said workbench 1 has tool box 19.
The operating procedure of the utility model is following: resistance wire places on the axle of automatic feed mechanism 16 through the feeding mouth of automatic feed mechanism 16, and resistor core places on the resistance support bar 5, opens numerical-control motor 2, and the related data of adjustment numerical-control motor 2 is started working; This moment, holder 3 moved towards numerical-control motor 2 along first track 4; Securing rod 18 is with holder 3 lockings when moving to a set point; Prevent its sideslip or slip; Fixed lever 6 continues towards numerical-control motor 2 motions, and controlled motion to a fixed point through range sensor can cooperate the chucking resistor core just with resistance support bar 5; Discharging opening is passed through in resistance wire tap in the automatic feed mechanism 16; Select the number and the angle of suitable driven pulley 8; Present embodiment is set to 4, and sliding bar 9 is adjusted to appropriate position along second track 7, and resistance wire is walked around driven pulley 8 and is located on the resistor core; Resistor core begins to be driven around its rotation by resistance support bar 5; After rotating certain number of turns by numerical-control motor 2 controlling resistance support bars 5 this moment; Cylinder in the numerical-control motor 2 control tangent line equipment 17; By cylinder control pneumatic scissors the resistance wire in the automatic feed mechanism 16 is cut off, resistance support bar 5 continues to drive resistor core rotation coiling; After resistance wire winding finished, resistance support bar 5 stopped the rotation, and the expansion link 12 in the numerical-control motor 2 control automatic tin soldering equipment moves to suitable position along guide rail 11, and expansion link 12 stretches out, and the resistance that is finished by 13 pairs of coilings of scolding tin head welds; After welding was accomplished, expansion link 12 drove scolding tin head 13 and regains, and the mechanical arm 14 that numerical-control motor 2 controls add the tin device adds tin to scolding tin head 13; Securing rod 18 releases, the fixed lever 6 in the numerical-control motor 2 control holders 3 is regained, and holder 3 is return initial position along first track 4, and resistance coiling welding job is accomplished.
The utility model is through being provided with numerical-control motor 2 and being installed on the holder 3 on first track 4 on the workbench; Numerical-control motor 2 all the other equipment on can full powers Control work platform 1 on the one hand; Reach automation and incorporate purpose; On the other hand the resistance support bar 5 that is provided with towards the side of holder 3 of numerical-control motor 2 can with being located at fixed lever 6 on the same horizontal line with resistance support bar 5 and cooperating resistor core is fixed between the two and drives that the resistor core rotation is convenient to wind the line of holder 3 inner sockets; Simultaneously holder 3 sidepieces are provided with securing rod 18, can prevent resistor core in the process of rotating coiling resistance itself skid or holder 3 skids; The position that on holder 3, is different from fixed lever 6 is provided with second track 7; And the sliding bar 9 that the different driven pulley of several angles 8 is installed is set on second track 7; Can select the angle of the number of suitable driven pulley 8, suitable driven pulley 8 and suitable sliding bar 9 positions according to the needs of practical operation; Be engaged on the resistor core around the different resistance wire of diameter, reach the diversity of resistance coiling; Through automatic tin soldering equipment is set on workbench 1; And work shell 10 sides at automatic tin soldering equipment are provided with guide rail 11; On guide rail 11, be equipped with expansion link 12; Scolding tin head 13 is set on expansion link 12, can after winding operation is accomplished, directly controls, promoted the automaticity that wire resistor is produced to carry out weld job by numerical-control motor 2; Through comprised in the one side setting of automatic tin soldering equipment mechanical arm 14 with put magazine 15 add the tin device, can add the tin device in time for the scolding tin head 13 of automatic tin soldering equipment adds tin by numerical-control motor 2 controls, guarantee that the work of whole device can be accomplished smoothly; Through with respect to the opposite side of first track 4 automatic feed mechanism 16 being set at driven pulley 8; And tangent line equipment 17 is set in automatic feed mechanism 16 1 sides; Further promote the automaticity of the utility model, make the utility model adopt numerical-control motor 2 controls fully; Tool box 19 is set under the table top of workbench 1, makes that the utility model can be by more humane operation.
The utility model is integrated into the coiling and the weld job of resistance on the workbench 1, is undertaken by numerical-control motor 2 controls, through CNC multiaxis Synchronization Control, accurate positioning; Possess simple and easy and hommization instruction control interface, automaticity is high, and coiling tool fast can change the outfit; Can select voluntarily to wind the line angle and quantity, wire resistor production efficiency significantly promotes, and response frequency is fast; It is high to detect the resistance value precision obtain behind the end-of-job of coiling and welding, and fully can solutions need the multiple different-diameter of use the working condition that winds the line of resistance wire, have self-diagnostic function; Be easy to maintenance, simple structure, easy and simple to handle; The wire resistor good looking appearance, rate of finished products is high, is suitable for extensive operation.
Claims (10)
1. equipment integrating is welded in a resistance coiling; Comprise workbench, it is characterized in that: said workbench is provided with numerical-control motor and holder, and said numerical-control motor is connected with holder; The bottom cooperation of said holder is provided with first track; Said numerical-control motor is parallel to first track towards a side of holder and is provided with the resistance support bar, is socketed with fixed lever in the said holder, the said fixed lever and first parallel track and be located on the same horizontal line with the resistance support bar; Said fixed lever is provided with range sensor, and said range sensor is connected with numerical-control motor; Said holder is provided with second track towards a side of numerical-control motor, and said second track is located at the side top of fixed lever, is socketed with the sliding bar that is provided with some driven pulleies on said second track, and said sliding bar is connected with numerical-control motor; Also be provided with automatic tin soldering equipment on the said workbench, said automatic tin soldering equipment is connected with said numerical-control motor.
2. a kind of resistance coiling welding equipment integrating according to claim 1, it is characterized in that: said driven pulley is the driven pulley spare of some adjustable angle.
3. a kind of resistance coiling welding equipment integrating according to claim 1; It is characterized in that: said automatic tin soldering equipment comprises a work shell; Said work shell is provided with guide rail towards a side of first track; Be equipped with an expansion link on the said guide rail, said expansion link one side is provided with the scolding tin head, and said guide rail and said resistance support bar are located on the same horizontal line.
4. a kind of resistance coiling welding equipment integrating according to claim 3; It is characterized in that: said resistance coiling welding equipment integrating also is provided with and adds the tin device; The said tin device that adds is located at automatic tin soldering equipment one side; The said tin device that adds comprises mechanical arm and puts magazine that said mechanical arm is connected with numerical-control motor.
5. a kind of resistance coiling welding equipment integrating according to claim 1; It is characterized in that: said resistance coiling welding equipment integrating also comprises automatic feed mechanism; Said automatic feed mechanism is located at the opposite side of driven pulley with respect to first track, and said automatic feed mechanism is connected with numerical-control motor.
6. a kind of resistance coiling welding equipment integrating according to claim 5, it is characterized in that: said automatic feed mechanism comprises feeding mouth and discharging opening, is provided with one between said feeding mouth and discharging opening, said axle is connected with numerical-control motor.
7. according to claim 1 or 5 described a kind of resistance coiling welding equipment integratings; It is characterized in that: said resistance coiling welding equipment integrating also comprises tangent line equipment; Said tangent line equipment is located at automatic feed mechanism one side, and said tangent line equipment is connected with numerical-control motor.
8. a kind of resistance coiling welding equipment integrating according to claim 7, it is characterized in that: said tangent line equipment comprises pneumatic scissors and the cylinder that cooperates with said pneumatic scissors, said cylinder is connected with said numerical-control motor.
9. a kind of resistance coiling welding equipment integrating according to claim 1, it is characterized in that: said holder one side is provided with securing rod.
10. a kind of resistance coiling welding equipment integrating according to claim 1, it is characterized in that: the table top of said workbench has the tool box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203484554U CN202230818U (en) | 2011-09-17 | 2011-09-17 | Resistor winding and welding all-in-one equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203484554U CN202230818U (en) | 2011-09-17 | 2011-09-17 | Resistor winding and welding all-in-one equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202230818U true CN202230818U (en) | 2012-05-23 |
Family
ID=46081396
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203484554U Withdrawn - After Issue CN202230818U (en) | 2011-09-17 | 2011-09-17 | Resistor winding and welding all-in-one equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202230818U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102426892A (en) * | 2011-09-17 | 2012-04-25 | 浙江毅力汽车空调有限公司 | Resistance winding and welding integrated equipment |
| CN102693797A (en) * | 2012-06-01 | 2012-09-26 | 张家港市泓溢电源科技有限公司 | Wire winding device of special resistance plate |
| CN102915817A (en) * | 2012-10-30 | 2013-02-06 | 深圳市华力特电气股份有限公司 | Automatic assembling equipment for cylindrical helical spring-like resistor element |
-
2011
- 2011-09-17 CN CN2011203484554U patent/CN202230818U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102426892A (en) * | 2011-09-17 | 2012-04-25 | 浙江毅力汽车空调有限公司 | Resistance winding and welding integrated equipment |
| CN102426892B (en) * | 2011-09-17 | 2013-09-18 | 浙江毅力汽车空调有限公司 | Resistance winding and welding integrated equipment |
| CN102693797A (en) * | 2012-06-01 | 2012-09-26 | 张家港市泓溢电源科技有限公司 | Wire winding device of special resistance plate |
| CN102693797B (en) * | 2012-06-01 | 2015-09-30 | 张家港市泓溢电源科技有限公司 | The Winder of special resistance plate |
| CN102915817A (en) * | 2012-10-30 | 2013-02-06 | 深圳市华力特电气股份有限公司 | Automatic assembling equipment for cylindrical helical spring-like resistor element |
| CN102915817B (en) * | 2012-10-30 | 2015-08-19 | 深圳市华力特电气股份有限公司 | A kind of cylindrically coiled spring shape resistive element automatic assembly equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120523 Effective date of abandoning: 20130918 |
|
| RGAV | Abandon patent right to avoid regrant |