CN102426892B - Resistance winding and welding integrated equipment - Google Patents
Resistance winding and welding integrated equipment Download PDFInfo
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- CN102426892B CN102426892B CN 201110275731 CN201110275731A CN102426892B CN 102426892 B CN102426892 B CN 102426892B CN 201110275731 CN201110275731 CN 201110275731 CN 201110275731 A CN201110275731 A CN 201110275731A CN 102426892 B CN102426892 B CN 102426892B
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Abstract
The invention relates to resistance winding and welding integrated equipment, which contains a working table. The working table is provided with a fixed seat and an automatic soldering device which are respectively connected with a numerical control motor. The bottom of the fixed seat is cooperatively provided with a first track. One side of the numerical control motor facing the fixed seat is provided with a resistance support bar which is parallel to the first track. A fixed bar forms a sleeve joint inside the fixed seat. The fixed bar is parallel to the first track and is arranged at the same horizontal line with the resistance support bar. A range sensor is arranged on the fixed bar and is connected with the numerical control motor. One side of the fixed seat facing the numerical control motor is provided with a second track which is disposed over the side of the fixed bar. A sliding bar, which is provided with transmission pulleys and is connected with the numerical control motor, forms a sleeve joint on the second track. With the resistance winding and welding integrated on the working table, the equipment operates under the control of the numerical control motor, thus producing high automation degree, raising winding resistance production efficiency and leading to high accuracy of resistance values. Many resistance threads of different diameters can be used for winding.The equipment provided by the invention is characterized by high yield and beautiful appearance and can go into operation on a large scale.
Description
Technical field
The invention belongs to the magnetic core of closed in itself or bobbin such as ring on around wire or break-through wire and soldering or sealing-off; Welding; Coat or plating with soldering or welding method; The localized heating cutting is cut such as flame; With the interleaving techniques field of laser beam processing, particularly a kind of with resistance spooling equipment and welding equipment be combined as a whole, can be simultaneously around the higher resistance of resistance wire, the automaticity of the multiple diameter welded equipment that winds the line.
Background technology
Wire resistor is comparatively widely used electronic devices and components now, adopt nichrome wire or manganin wire, constantan wire-wound to make at porcelain tube, be divided into two kinds of fixed and adjustables, be characterized in that resistance accuracy is high, during work noise little, reliable and stable, can bear high temperature, under 170 ℃ of ambient temperatures, still can work.
Processing section for wire resistor under the prior art is by pure artificial operation, being operating personnel winds the line the resistance wire of different-diameter on the resistor core one by one, wind the line and weld after complete, other has new technology that the mode of semi-automatic winding is provided, namely fix resistor core by operating personnel, welded by complete rear being taken off by operating personnel of the direct coiling of machine.Extremely poor efficiency of this work is finished in pure manual operation, and rate of finished products is low; The mode of semi-automatic winding can't well be finished wind the line one by one the work to resistor core of resistance wire with multiple diameter, and still need artificial looking after, and finish last welding step by operating personnel, the purer manual operation of operating efficiency increases, but still can't satisfy the demand of large-scale production.
Summary of the invention
The technical problem that the present invention solves is, because the processing part for resistance in the prior art is by pure manual operation, be that operating personnel have been responsible for from a whole set of workflow of welding fabrication that resistance wire is wound the line one by one, other has part is semiautomation operation, be that operating personnel still need to supervise the coiling scene always, and the complete resistance that winds the line carried out welding job, the wire resistor production efficiency that this causes is low, the resistance value error scope is larger behind the end-of-job of coiling and welding, for the resistance of the resistance wire winding of the multiple different-diameter of needs, finish difficulty larger, the wire resistor profile is not attractive in appearance behind the end-of-job, rate of finished products is lower, be unwell to the problem of extensive operation, and then a kind of resistance welded equipment that winds the line is provided.
The technical solution adopted in the present invention is, the resistance welded equipment that winds the line, comprise workbench, described workbench is provided with numerical-control motor and holder, described numerical-control motor is connected with holder, the bottom cooperation of described holder is provided with the first track, described numerical-control motor is parallel to the first track towards a side of holder and is provided with the resistance support bar, be socketed with fixed lever in the described holder, described fixed lever and the first parallel track and be located on the same level line with the resistance support bar, described fixed lever is provided with range sensor, and described range sensor is connected with numerical-control motor; Described holder is provided with the second track towards a side of numerical-control motor, and described the second track is located at the side top of fixed lever, is socketed with the sliding bar that is provided with some driven pulleies on described the second track, and described sliding bar is connected with numerical-control motor; Also be provided with automatic tin solder on the described workbench, described automatic tin solder is connected with described numerical-control motor.
Preferably, described driven pulley is the adjustable driven pulley spares of some angles.
Preferably, described automatic tin solder comprises a work shell, and described work shell is provided with guide rail towards a side of the first track, is equipped with an expansion link on the described guide rail, described expansion link one side is provided with solder head, and described guide rail and described resistance support bar are located on the same level line.
Preferably, the described resistance welded equipment that winds the line also is provided with and adds the tin device, and the described tin device that adds is located at automatic tin solder one side, and the described tin device that adds comprises mechanical arm and put magazine, and described mechanical arm is connected with numerical-control motor.
Preferably, the described resistance welded equipment that winds the line also comprises automatic feed mechanism, and described automatic feed mechanism is located at driven pulley with respect to the opposite side of the first track, and described automatic feed mechanism is connected with numerical-control motor.
Preferably, described automatic feed mechanism comprises feeding mouth and discharging opening, is provided with an axle between described feeding mouth and discharging opening, and described axle is connected with numerical-control motor.
Preferably, the described resistance welded equipment that winds the line also comprises wire cutting device, and described wire cutting device is located at automatic feed mechanism one side, and described wire cutting device is connected with numerical-control motor.
Preferably, described wire cutting device comprises pneumatic scissors and the cylinder that cooperates with described pneumatic scissors, and described cylinder is connected with described numerical-control motor.
Preferably, described holder one side is provided with securing rod.
Preferably, the table top of described workbench has the tool box.
The invention provides a kind of resistance welded equipment that winds the line, by numerical-control motor and the holder that is installed on the first track are set at workbench, numerical-control motor all the other equipment on can full powers control workbench on the one hand, reach automation and integrated purpose, on the other hand the resistance support bar that arranges towards the side of holder of numerical-control motor can with being located at fixed lever on the same level line with the resistance support bar and cooperating resistor core is fixed between the two of holder inside socket, simultaneously the holder sidepiece is provided with securing rod, can prevent resistor core in the process of rotating coiling resistance itself skid or holder skids; The position that is different from fixed lever at holder arranges the second track, and the sliding bar that the different driven pulley of several angles is installed is set at the second track, can select the angle of the number of suitable driven pulley, suitable driven pulley and suitable sliding bar position according to the needs of practical operation, be engaged on the resistor core around the different resistance wire of diameter, reach the diversity of resistance coiling; By at workbench automatic tin solder being set, and the work shell side at automatic tin solder arranges guide rail, be equipped with expansion link at guide rail, at expansion link solder head is set, can after winding operation is finished, directly be controlled to carry out weld job by numerical-control motor, promote the automaticity that wire resistor is produced; By with respect to the opposite side of the first track automatic feed mechanism being set at driven pulley, and in automatic feed mechanism one side wire cutting device is set, further promotes automaticity of the present invention, so that the present invention adopts numerical-control motor control fully; The present invention is integrated into coiling and the weld job of resistance on the workbench, undertaken by numerical-control motor control, automaticity is high, wire resistor production efficiency significantly promotes, the resistance value precision is high behind the end-of-job of coiling and welding, and can solve fully need to the multiple different-diameter of use the working condition that winds the line of resistance wire, the wire resistor good looking appearance, rate of finished products is high, is suitable for extensive operation.
Description of drawings
Fig. 1 is front view structural representation of the present invention;
Fig. 2 is vertical view structural representation of the present invention.
Embodiment
Below in conjunction with embodiment the present invention is described in further detail, but protection scope of the present invention is not limited to this.
As shown in the figure, the present invention relates to the resistance welded equipment that winds the line, comprise workbench 1, described workbench 1 is provided with numerical-control motor 2 and holder 3, described numerical-control motor 2 is connected connection with holder, the cooperation of described holder 3 bottoms is provided with the first track 4, described numerical-control motor 2 is parallel to the first track 4 towards a side of holder 3 and is provided with resistance support bar 5, be socketed with fixed lever 6 in the described holder 3, described fixed lever 6 is parallel with the first track 4 and be located on the same level line with resistance support bar 5, described fixed lever 6 is provided with range sensor, and described range sensor is connected with numerical-control motor 2; Described holder 3 is provided with the second track 7 towards a side of numerical-control motor 2, and described the second track 7 is located at the side top of fixed lever 6, is socketed with the sliding bar 9 that is provided with some driven pulleies 8 on described the second track 7, and described sliding bar 9 is connected with numerical-control motor 2; Also be provided with automatic tin solder on the described workbench 1, described automatic tin solder is connected with described numerical-control motor 2.
Described driven pulley 8 is the adjustable driven pulley spares of some angles, and in the present embodiment, driven pulley spare is set to 4.
Described automatic tin solder comprises a work shell 10, described work shell 10 is provided with guide rail 11 towards a side of the first track 4, be equipped with an expansion link 12 on the described guide rail 11, described expansion link 12 1 sides are provided with solder head 13, and described guide rail 11 is located on the same level line with described resistance support bar 5.
The described resistance welded equipment that winds the line also is provided with and adds the tin device, and the described tin device that adds is located at automatic tin solder one side, and the described tin device that adds comprises mechanical arm 14 and put magazine 15, and described mechanical arm 14 is connected with numerical-control motor 2.
The described resistance welded equipment that winds the line also comprises automatic feed mechanism 16, and described automatic feed mechanism 16 is located at driven pulley 8 with respect to the opposite side of the first track 4, and described automatic feed mechanism 16 is connected with numerical-control motor 2.
Described automatic feed mechanism 16 comprises feeding mouth and discharging opening, is provided with an axle between described feeding mouth and discharging opening, and described axle is connected with numerical-control motor 2.
The described resistance welded equipment that winds the line also comprises wire cutting device 17, and described wire cutting device 17 is located at automatic feed mechanism 16 1 sides, and described wire cutting device 17 is connected with numerical-control motor 2.
Described wire cutting device 17 comprises pneumatic scissors and the cylinder that cooperates with described pneumatic scissors, and described cylinder is connected with described numerical-control motor 2.
Described holder 3 one sides are provided with securing rod 18.
The table top of described workbench 1 has tool box 19.
Operating procedure of the present invention is as follows: resistance wire places on the axle of automatic feed mechanism 16 by the feeding mouth of automatic feed mechanism 16, and resistor core places on the resistance support bar 5, opens numerical-control motor 2, adjusts the related data of numerical-control motor 2, starts working; This moment, holder 3 moved towards numerical-control motor 2 along the first track 4, securing rod 18 is with holder 3 lockings when moving to a set point, prevent its sideslip or slip, fixed lever 6 continues towards numerical-control motor 2 motions, controlled motion to a fixed point by range sensor can cooperate with resistance support bar 5 the chucking resistor core just; Discharging opening is passed through in resistance wire tap in the automatic feed mechanism 16, select number and the angle of suitable driven pulley 8, the present embodiment is set to 4, and sliding bar 9 is adjusted to appropriate position along the second track 7, and resistance wire is walked around driven pulley 8 and is located on the resistor core; Resistor core begins to be driven around its axle rotation by resistance support bar 5; After rotating certain number of turns by numerical-control motor 2 controlling resistance support bars 5 this moment, cylinder in the numerical-control motor 2 control wire cutting devices 17, by cylinder control pneumatic scissors the resistance wire in the automatic feed mechanism 16 is cut off, resistance support bar 5 continues to drive resistor core rotation coiling; After resistance wire winding was complete, resistance support bar 5 stopped the rotation, and the expansion link 12 in the numerical-control motor 2 control automatic tin solders moves to suitable position along guide rail 11, and expansion link 12 stretches out, and was welded by 13 pairs of complete resistance of coiling of solder head; After welding was finished, expansion link 12 drove solder head 13 and regains, and the mechanical arm 14 that numerical-control motor 2 controls add the tin device adds tin to solder head 13; Securing rod 18 releases, the fixed lever 6 in the numerical-control motor 2 control holders 3 is regained, and holder 3 is return initial position along the first track 4, and resistance coiling welding job is finished.
The present invention is by arranging numerical-control motor 2 and the holder 3 that is installed on the first track 4 at workbench, numerical-control motor 2 all the other equipment on can full powers control workbench 1 on the one hand, reach automation and integrated purpose, on the other hand the resistance support bar 5 that arranges towards the side of holder 3 of numerical-control motor 2 can with being located at fixed lever 6 on the same level line with resistance support bar 5 and cooperating and resistor core is fixed between the two and drives that the resistor core rotation is convenient to wind the line of holder 3 inner sockets, simultaneously holder 3 sidepieces are provided with securing rod 18, can prevent resistor core in the process of rotating coiling resistance itself skid or holder 3 skids; The position that is different from fixed lever 6 at holder 3 arranges the second track 7, and the sliding bar 9 of the different driven pulley of several angles 8 is installed the setting of the second track 7, can select the angle of the number of suitable driven pulley 8, suitable driven pulley 8 and suitable sliding bar 9 positions according to the needs of practical operation, be engaged on the resistor core around the different resistance wire of diameter, reach the diversity of resistance coiling; By at workbench 1 automatic tin solder being set, and work shell 10 sides at automatic tin solder arrange guide rail 11, be equipped with expansion link 12 at guide rail 11, at expansion link 12 solder head 13 is set, can after winding operation is finished, directly be controlled to carry out weld job by numerical-control motor 2, promote the automaticity that wire resistor is produced; Add the tin device by what comprised mechanical arm 14 in automatic tin solder one side setting and put magazine 15, can add the tin device in time for the solder head 13 of automatic tin solder adds tin by numerical-control motor 2 controls, guarantee that the work of whole device can be finished smoothly; By with respect to the opposite side of the first track 4 automatic feed mechanism 16 being set at driven pulley 8, and in automatic feed mechanism 16 1 sides wire cutting device 17 is set, further promotes automaticity of the present invention, so that the present invention adopts numerical-control motor 2 controls fully; Tool box 19 is set, so that the present invention can be by more humane operation under the table top of workbench 1.
The present invention is integrated into coiling and the weld job of resistance on the workbench 1, undertaken by numerical-control motor 2 controls, control by the CNC multi-axial Simultaneous, accurate positioning, possess simple and easy and hommization instruction control interface, automaticity is high, can the Quick universal winding fixture, can select voluntarily to wind the line angle and quantity, wire resistor production efficiency significantly promotes, response frequency is fast, detect the resistance value precision obtain behind the end-of-job of coiling and welding high, and can solve fully need to the multiple different-diameter of use the working condition that winds the line of resistance wire, have self-diagnostic function, be easy to maintenance, simple structure, easy and simple to handle, the wire resistor good looking appearance, rate of finished products is high, is suitable for extensive operation.
Claims (10)
1. the resistance welded equipment that winds the line, comprise workbench, it is characterized in that: described workbench is provided with numerical-control motor and holder, described numerical-control motor is connected with holder, the bottom cooperation of described holder is provided with the first track, described numerical-control motor is parallel to the first track towards a side of holder and is provided with the resistance support bar, be socketed with fixed lever in the described holder, described fixed lever and the first parallel track and be located on the same level line with the resistance support bar, described fixed lever is provided with range sensor, and described range sensor is connected with numerical-control motor; Described holder is provided with the second track towards a side of numerical-control motor, and described the second track is located at the side top of fixed lever, is socketed with the sliding bar that is provided with some driven pulleies on described the second track, and described sliding bar is connected with numerical-control motor; Also be provided with automatic tin solder on the described workbench, described automatic tin solder is connected with described numerical-control motor.
2. the resistance according to claim 1 welded equipment that winds the line, it is characterized in that: described driven pulley is the adjustable driven pulley spares of some angles.
3. the resistance according to claim 1 welded equipment that winds the line, it is characterized in that: described automatic tin solder comprises a work shell, described work shell is provided with guide rail towards a side of the first track, be equipped with an expansion link on the described guide rail, described expansion link one side is provided with solder head, and described guide rail and described resistance support bar are located on the same level line.
4. according to claim 1 or the 3 described resistance welded equipment that winds the line, it is characterized in that: the described resistance welded equipment that winds the line also is provided with and adds the tin device, the described tin device that adds is located at automatic tin solder one side, the described tin device that adds comprises mechanical arm and put magazine, and described mechanical arm is connected with numerical-control motor.
5. the resistance according to claim 1 welded equipment that winds the line, it is characterized in that: the described resistance welded equipment that winds the line also comprises automatic feed mechanism, described automatic feed mechanism is located at driven pulley with respect to the opposite side of the first track, and described automatic feed mechanism is connected with numerical-control motor.
6. the resistance according to claim 5 welded equipment that winds the line, it is characterized in that: described automatic feed mechanism comprises feeding mouth and discharging opening, is provided with an axle between described feeding mouth and discharging opening, described axle is connected with numerical-control motor.
7. the resistance welded equipment that winds the line according to claim 1 or 5 is characterized in that: the described resistance welded equipment that winds the line also comprises wire cutting device, and described wire cutting device is located at automatic feed mechanism one side, and described wire cutting device is connected with numerical-control motor.
8. the resistance according to claim 7 welded equipment that winds the line, it is characterized in that: described wire cutting device comprises pneumatic scissors and the cylinder that cooperates with described pneumatic scissors, described cylinder is connected with described numerical-control motor.
9. the resistance according to claim 1 welded equipment that winds the line, it is characterized in that: described holder one side is provided with securing rod.
10. the resistance according to claim 1 welded equipment that winds the line, it is characterized in that: the table top of described workbench has the tool box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110275731 CN102426892B (en) | 2011-09-17 | 2011-09-17 | Resistance winding and welding integrated equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110275731 CN102426892B (en) | 2011-09-17 | 2011-09-17 | Resistance winding and welding integrated equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102426892A CN102426892A (en) | 2012-04-25 |
| CN102426892B true CN102426892B (en) | 2013-09-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110275731 Active CN102426892B (en) | 2011-09-17 | 2011-09-17 | Resistance winding and welding integrated equipment |
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| Country | Link |
|---|---|
| CN (1) | CN102426892B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105180794B (en) * | 2015-08-17 | 2017-08-25 | 北京科技大学 | A kind of wire grid formula high temperature strain foil disc type pelleter |
| CN109102975A (en) * | 2018-07-24 | 2018-12-28 | 深圳市格瑞特电子有限公司 | A kind of coil winding machine of electrode runs parallel welding kesistance silk |
| CN117116577B (en) * | 2023-09-14 | 2024-04-30 | 东莞美福电子有限公司 | Automobile BMS cement resistor and production equipment thereof |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2039053U (en) * | 1988-05-25 | 1989-06-07 | 佘博仁 | Resistor winding machine |
| CN202230818U (en) * | 2011-09-17 | 2012-05-23 | 浙江毅力汽车空调有限公司 | Resistor winding and welding all-in-one equipment |
-
2011
- 2011-09-17 CN CN 201110275731 patent/CN102426892B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2039053U (en) * | 1988-05-25 | 1989-06-07 | 佘博仁 | Resistor winding machine |
| CN202230818U (en) * | 2011-09-17 | 2012-05-23 | 浙江毅力汽车空调有限公司 | Resistor winding and welding all-in-one equipment |
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| Publication number | Publication date |
|---|---|
| CN102426892A (en) | 2012-04-25 |
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