CN204413304U - Middle tubule screw thread seam bevel device - Google Patents
Middle tubule screw thread seam bevel device Download PDFInfo
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- CN204413304U CN204413304U CN201520069346.7U CN201520069346U CN204413304U CN 204413304 U CN204413304 U CN 204413304U CN 201520069346 U CN201520069346 U CN 201520069346U CN 204413304 U CN204413304 U CN 204413304U
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- 210000005239 tubule Anatomy 0.000 title 1
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 25
- 239000010959 steel Substances 0.000 claims abstract description 25
- 238000009434 installation Methods 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
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Abstract
本实用新型公开了一种中细管螺纹缝开坡口装置,包括:夹管套筒与基座固定连接,夹管套筒由在一侧经转轴连接的上、下半圆体组成,能沿转轴将夹管套筒上半圆体打开,待加工钢管水平置于夹管套筒下半圆体半圆柱形槽后,关闭夹管套筒上半圆体,将钢管在夹管套筒中锁紧固定,滑动套筒分为上、下半圆体,套于夹管套筒外侧,通过其内侧直线导轨与夹管套筒连接,滑动套筒下半圆体固定有驱动滑块,与基座上安装的电机驱动的滚珠丝杠连接,驱动滑块能沿滚珠丝杠带动滑动套筒沿夹管套筒移动,环形夹管器通过旋紧卡脚固定在滑动套筒一侧最外端,刀架与环形夹管器的转动环固定连接,转动环可绕环形夹管器旋转多圈,刀架上可安装多种刀头,对钢管切缝或开坡口。
The utility model discloses a beveling device for threaded seams of medium and thin tubes, which comprises: a clamping sleeve is fixedly connected with a base, and the clamping sleeve is composed of upper and lower semicircular bodies connected by a rotating shaft on one side, and can be moved along the The rotating shaft opens the upper semicircle of the pinch sleeve, and after the steel pipe to be processed is placed horizontally in the semi-cylindrical groove of the lower semicircle of the pinch sleeve, the upper semicircle of the pinch sleeve is closed, and the steel pipe is locked and fixed in the pinch sleeve , the sliding sleeve is divided into upper and lower semicircles, which are set on the outside of the clamping sleeve and connected with the clamping sleeve through its inner linear guide rail. The lower semicircle of the sliding sleeve is fixed with a driving slider, which is connected with the The ball screw driven by the motor is connected, and the driving slider can drive the sliding sleeve to move along the clamping sleeve along the ball screw. The rotating ring of the ring gripper is fixedly connected, and the rotating ring can rotate multiple times around the ring gripper. Various cutter heads can be installed on the tool holder to cut or bevel the steel pipe.
Description
技术领域technical field
本实用新型涉及开坡口装置,特别是涉及一种适用于对中、细管形成异形的螺纹形切缝并能对螺纹形切缝进行坡口加工处理的中细管螺纹缝开坡口装置。The utility model relates to a beveling device, in particular to a beveling device for threaded seams of medium and thin tubes which is suitable for forming special-shaped thread-shaped slits for centered and thin tubes and which can be beveled for thread-shaped slits .
背景技术Background technique
现有的中细管道的切断及坡口加工,尤其在管道位置固定,即管道不能够沿其轴心转动的情况下,通常采用环形切断及环形开坡口的方式,此种方式是将开坡口机的基座直接装卡固定到待加工钢管上,刀架及刀具可绕着管道的轴线进行旋转,在旋转的过程中,刀架逐圈调整刀具位置从而使刀头每转过一圈后加大一点吃进深度,达到环形切断及环形坡口加工的目的。The existing cutting and beveling of medium and thin pipes, especially when the pipe position is fixed, that is, the pipe cannot rotate along its axis, usually adopts the method of circular cutting and beveling. The base of the beveling machine is directly clamped and fixed on the steel pipe to be processed. The tool holder and the cutter can rotate around the axis of the pipe. Increase the depth of eating after the circle to achieve the purpose of circular cutting and circular groove processing.
现有的工厂内中细管道的切断及坡口加工除采用上述机械设备及加工工艺外,还可采用锯片切割、车、铣等多种方式,也可加工出螺纹形连续环缝,如采用数控机床加工方法,可完成对短管的切断及坡口加工,甚至可完成异形切断口及坡口加工,但以上方法仅限于厂内,并只能由固定的大型机床类设备完成,不能适用于现场对固定管道进行切缝及坡口加工。In addition to the above-mentioned mechanical equipment and processing technology, various methods such as saw blade cutting, turning, and milling can be used for cutting and groove processing of medium and thin pipes in the existing factory, and thread-shaped continuous annular seams can also be processed, such as The cutting and beveling of the short pipe can be completed by using the CNC machine tool processing method, and even the special-shaped cutting and beveling processing can be completed, but the above methods are limited to the factory and can only be completed by fixed large-scale machine tool equipment. It is suitable for on-site cutting and beveling of fixed pipes.
实用新型内容Utility model content
基于上述现有技术所存在的问题,本实用新型提供一种安装使用方便且适用于现场环境下,对固定管道加工异形螺纹形断口及对异形螺纹形断口进行坡口加工作业的中细管螺纹缝开坡口装置。Based on the problems existing in the above-mentioned prior art, the utility model provides a medium-thin pipe thread that is easy to install and use and is suitable for processing special-shaped thread-shaped fractures of fixed pipelines and performing bevel processing operations on special-shaped thread-shaped fractures in the field environment. Seam beveling device.
为解决上述技术问题,本实用新型提供一种中细管螺纹缝开坡口装置,包括:In order to solve the above technical problems, the utility model provides a beveling device for threaded seams of medium and thin tubes, including:
夹管套筒,设在基座上,所述夹管套筒由一侧经转轴活动连接的上、下半圆体组成,上半圆体能沿所述转轴从所述下半圆体上打开,上、下半圆体扣合后之间为夹持固定钢管的圆柱形槽,所述夹管套筒外面设有直线导轨;The pinch sleeve is arranged on the base, and the pinch sleeve is composed of an upper and a lower semi-circle body movably connected by a rotating shaft on one side, the upper semi-circle body can be opened from the lower semi-circle body along the shaft, the upper and lower semi-circle bodies are After fastening the lower semicircles, there is a cylindrical groove for clamping and fixing the steel pipe, and the outside of the clamping sleeve is provided with a linear guide rail;
滑动套筒,由一侧经转轴连接的上、下半圆体组成,套在所述夹管套筒外面,所述滑动套筒内设有与所述夹管套筒外面直线导轨配合的滑块,所述滑动套筒能沿直线导轨在所述夹管套筒上滑动;所述滑动套筒底部设有驱动滑块;The sliding sleeve is composed of upper and lower semicircular bodies connected by a rotating shaft on one side, and is set on the outside of the clamping sleeve. The sliding sleeve is provided with a slider that cooperates with the linear guide rail outside the clamping sleeve , the sliding sleeve can slide on the clamping sleeve along the linear guide rail; the bottom of the sliding sleeve is provided with a driving slider;
电机,固定设在所述基座上,处于所述夹管套筒下方,该电机的输出轴上连接有滚珠丝杠,所述滚珠丝杠与所述滑动套筒底部的驱动滑块活动连接,能驱动所述驱动滑块带动滑动套筒在所述夹管套筒上前后移动;The motor is fixed on the base and is located under the pinch sleeve. The output shaft of the motor is connected with a ball screw, and the ball screw is movably connected with the driving slider at the bottom of the sliding sleeve. , which can drive the driving slider to drive the sliding sleeve to move back and forth on the clamping sleeve;
环形夹管器,通过旋紧卡脚固定在所述滑动套筒远离所述基座一侧的最外端;The ring gripper is fixed on the outermost end of the sliding sleeve away from the base by tightening the clamp feet;
刀架,固定设在所述环形夹管器的转动环上,所述转动环能进行360度转动;The tool holder is fixed on the rotating ring of the annular pipe gripper, and the rotating ring can rotate 360 degrees;
刀头,设在所述刀架上,该刀头对应于所述夹管套筒中夹持的钢管。The cutter head is arranged on the cutter holder, and the cutter head corresponds to the steel pipe clamped in the tube clamping sleeve.
上述装置中,基座底部水平板设有四个安装孔,所述水平板上设有纵板,所述纵板上设有由上、下卡口经一侧轴连接形成的卡口结构,所述上卡口能绕轴在下卡口上开合,所述上卡口与所述夹管套筒的上半圆体固定连接,所述下卡口与所述夹管套筒的下半圆体固定连接,所述上、下卡口的开合能带动所述夹管套筒上、下半圆体开合。In the above device, the horizontal plate at the bottom of the base is provided with four installation holes, the horizontal plate is provided with a longitudinal plate, and the longitudinal plate is provided with a bayonet structure formed by connecting the upper and lower bayonets via a side shaft, The upper bayonet can be opened and closed on the lower bayonet around the shaft, the upper bayonet is fixedly connected with the upper semicircle of the clamping sleeve, and the lower bayonet is connected with the lower semicircle of the clamping sleeve Fixedly connected, the opening and closing of the upper and lower bayonets can drive the opening and closing of the upper and lower semicircular bodies of the clamping sleeve.
上述装置中,基座纵板的卡口结构下方设有通孔,所述电机安装在所述通孔一侧,电机的输出轴通过联轴器与所述滚珠丝杠连接,所述滚珠丝杠从所述通孔中穿过并延伸至所述滑动套筒下方,所述滚珠丝杠与滑动套筒轴心线平行。In the above device, a through hole is provided under the bayonet structure of the vertical plate of the base, the motor is installed on one side of the through hole, the output shaft of the motor is connected with the ball screw through a coupling, and the ball screw The rod passes through the through hole and extends below the sliding sleeve, and the ball screw is parallel to the axis line of the sliding sleeve.
上述装置中,驱动滑块通过螺丝与所述滑动套筒的底部固定连接,所述滚珠丝杠穿过所述驱动滑块中心孔,所述驱动滑块内嵌有与所述滚珠丝杠匹配的滚珠轴承。In the above device, the drive slider is fixedly connected to the bottom of the sliding sleeve through screws, the ball screw passes through the center hole of the drive slider, and the drive slider is embedded with a screw that matches the ball screw. ball bearings.
上述装置中,滚珠丝杠的自由端设有挡头。In the above device, the free end of the ball screw is provided with a stopper.
上述装置中,夹管套筒的上、下半圆体外面沿轴向分别安装有四条直线导轨。In the above device, four linear guide rails are respectively installed on the outside of the upper and lower semicircular bodies of the pinch sleeve along the axial direction.
上述装置中,环形夹管器的转动环内侧分布设有四个卡脚,四个卡脚后端各经一个旋进螺丝连接在该转动环上,各旋进螺丝后端伸出到所述转动环外面,各旋进螺丝能调节对应卡脚的伸出长度。In the above device, the inside of the rotating ring of the ring gripper is provided with four clips, and the rear ends of the four clips are respectively connected to the rotating ring by a screw in, and the rear ends of each screw extend out to the Outside the rotating ring, each screw is screwed in to adjust the protruding length of the corresponding clamping foot.
上述装置中,环形夹管器的转动环和刀架安装在所述滑动套筒远离所述基座的最外侧,所述刀架上设置刀头的伸出长度能调节使刀刃与从所述夹管套筒伸出的待加工钢管相接触。In the above-mentioned device, the rotating ring and the tool rest of the ring gripper are installed on the outermost side of the sliding sleeve away from the base, and the protruding length of the cutter head is set on the knife rest so that the knife edge can be adjusted from the The steel pipe to be processed protruding from the pinch sleeve is in contact with it.
本实用新型的有益效果为:通过设置上半圆体能沿转轴从下半圆体上打开的夹管套筒与滑动套筒,方便固定在所加工的固定管道上,承载环形夹管器、刀架和刀头的滑动套筒能在电机驱动下沿夹管套筒直线移动,且刀架和刀头能在环形夹管器的转动环带动下绕所加工的固定管道转动,使得该装置可以方便的对固定管道加工异形的螺纹形断口,以及可进行螺纹形切缝及开坡口作业,而且该装置结构简单,安装使用方便。The beneficial effects of the utility model are: by setting the clamping sleeve and the sliding sleeve which can be opened from the lower semicircle along the rotating shaft by the upper semicircle, it is convenient to be fixed on the fixed pipeline to be processed, and to carry the annular clamp, the tool rest and The sliding sleeve of the cutter head can move linearly along the clamping sleeve under the drive of the motor, and the tool holder and the cutter head can rotate around the fixed pipe to be processed under the driving of the rotating ring of the ring gripper, so that the device can be conveniently The special-shaped screw-shaped fracture can be processed on the fixed pipeline, and the screw-shaped cutting and beveling operations can be performed, and the device has a simple structure and is easy to install and use.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention , for those skilled in the art, other drawings can also be obtained based on these drawings without creative work.
图1为本实用新型实施例提供的中细管螺纹缝开坡口装置的立体结构示意图;Fig. 1 is the three-dimensional structural schematic diagram of the beveling device for threaded seams of medium and thin tubes provided by the embodiment of the present invention;
图2为本实用新型实施例提供的中细管螺纹缝开坡口装置仰视位置立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of the beveling device for the threaded seam of the medium and thin pipe provided by the embodiment of the present invention;
图3为本实用新型实施例提供的中细管螺纹缝开坡口装置作业时立体结构示意图;Fig. 3 is a three-dimensional structural schematic view of the beveling device for threaded seams of medium and thin pipes provided by the embodiment of the present invention;
图4为本实用新型实施例提供的中细管螺纹缝开坡口装置所加工异形螺纹切缝示意图;Fig. 4 is a schematic diagram of the special-shaped thread slit processed by the beveling device for the threaded seam of the medium and thin tube provided by the embodiment of the present invention;
图中,1、基座,101、基座纵板;2、夹管套筒;3、直线导轨;4、滑动套筒;5、滚珠丝杠;6、驱动滑块;7、电机;8、环形夹管器;9、转动环;10、卡脚;11、刀架;12、刀头;13、钢管。In the figure, 1, the base, 101, the longitudinal plate of the base; 2, the clamping sleeve; 3, the linear guide rail; 4, the sliding sleeve; 5, the ball screw; 6, the driving slider; 7, the motor; 8 , Ring gripper; 9, Rotating ring; 10, Clamp foot; 11, Knife holder; 12, Cutter head; 13, Steel pipe.
具体实施方式Detailed ways
下面对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型的保护范围。The technical solutions in the embodiments of the utility model are clearly and completely described below, obviously, the described embodiments are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
如图1至图4所示,本实用新型实施例提供一种用于中细管道切缝及坡口加工处理的中细管螺纹缝开坡口装置,可用于现场环境下,能够对固定管道加工异形螺纹形断口,可进行螺纹形切缝及开坡口作业,且结构简单,安装使用方便。该装置包括:基座、夹管套筒、导轨、滑动套筒、滚珠丝杠、滑块、电机、环形夹管器、转动环、卡脚、刀架和刀头;其中,基座对于整个机构起到固定作用,夹管套筒与基座固定连接,夹管套筒由上、下半圆体两部分组成,在上、下半圆体一侧由转轴活动连接,可沿转轴将夹管套筒的上半圆体打开,将待加工钢管水平置于夹管套筒下半圆体的半圆柱形槽中后,关闭夹管套筒上半圆体,可将钢管在夹管套筒中锁紧固定,滑动套筒也分为上、下半圆体两部分,上、下半圆体连接结构与夹管套筒类似,滑动套筒内径大于夹管套筒外径,滑动套筒包裹于夹管套筒外侧,并通过该滑动套筒内侧的小型滑块与夹管套筒外侧的直线导轨滑动连接,滑动套筒下半圆体固定有驱动滑块,与基座上安装的电机驱动的滚珠丝杠连接,驱动滑块可沿滚珠丝杠带动滑动套筒,相对夹管套筒作前后伸缩运动,环形夹管器通过旋紧卡脚固定在滑动套筒一侧最外端,刀架与环形夹管器的转动环固定连接,转动环可绕环形夹管器旋转多圈,刀架上可安装多种刀头,用于钢管切断或开坡口。As shown in Figures 1 to 4, the embodiment of the present invention provides a beveling device for threaded seams of medium and thin pipes used for slitting and beveling of medium and thin pipes, which can be used in the field environment and can Processing special-shaped thread-shaped fractures, thread-shaped slitting and beveling operations can be performed, and the structure is simple, easy to install and use. The device includes: a base, a clamping sleeve, a guide rail, a sliding sleeve, a ball screw, a slider, a motor, an annular clamp, a rotating ring, a clamp foot, a tool holder and a cutter head; wherein, the base is important for the entire The mechanism plays a fixed role, and the pinch sleeve is fixedly connected with the base. The pinch sleeve is composed of two parts, the upper and lower semicircles. Open the upper semi-circle of the cylinder, place the steel pipe to be processed in the semi-cylindrical groove of the lower semi-circle of the pinch sleeve horizontally, close the upper semi-circle of the pinch sleeve, and lock and fix the steel pipe in the pinch sleeve , the sliding sleeve is also divided into two parts, upper and lower semicircular bodies, the connection structure of the upper and lower semicircular bodies is similar to that of the pinch sleeve, the inner diameter of the sliding sleeve is larger than the outer diameter of the pinching sleeve, and the sliding sleeve is wrapped in the pinching sleeve The outer side of the sliding sleeve is slidably connected with the linear guide rail on the outer side of the clamping sleeve through the small slider inside the sliding sleeve, and the driving slider is fixed on the lower semicircle of the sliding sleeve, which is connected with the motor-driven ball screw installed on the base , the driving slider can drive the sliding sleeve along the ball screw, and make a telescopic movement back and forth relative to the clamping sleeve. The rotating ring of the clamp is fixedly connected, and the rotating ring can rotate multiple times around the ring gripper. Various cutter heads can be installed on the tool holder for steel pipe cutting or beveling.
上述装置中,基座底部水平板有四个安装孔,基座纵板上部为卡口结构,一侧有轴,卡口结构的上卡口可绕轴开合,卡口结构的上、下卡口分别与夹管套筒上、下半圆体通过焊接固定连接,卡口的开合可带动夹管套筒上、下半圆体开合。In the above device, the horizontal plate at the bottom of the base has four installation holes, the upper part of the vertical plate of the base is a bayonet structure, and one side has a shaft. The upper bayonet of the bayonet structure can be opened and closed around the shaft, and the upper and lower bayonet structures The bayonets are respectively fixedly connected with the upper and lower semicircles of the clamping sleeve by welding, and the opening and closing of the bayonets can drive the opening and closing of the upper and lower semicircles of the clamping sleeve.
上述装置中,基座纵板的卡口下方有一个较小的通孔,电机安装在通孔一侧,电机输出轴通过联轴器与滚珠丝杠固定连接,滚珠丝杠从较小通孔中穿过并伸出一定长度,与滑动套筒轴心线平行。In the above device, there is a small through hole under the bayonet of the longitudinal plate of the base, the motor is installed on one side of the through hole, the output shaft of the motor is fixedly connected with the ball screw through the coupling, and the ball screw passes through the small through hole. Pass through and protrude a certain length, parallel to the axis line of the sliding sleeve.
上述装置中,驱动滑块通过螺丝与滑动套筒的下半圆体的底部固定连接,滚珠丝杠穿过驱动滑块中心孔,并经驱动滑块内嵌的滚珠轴承连接,实现对驱动滑动的驱动。In the above device, the driving slider is fixedly connected to the bottom of the lower semicircular body of the sliding sleeve through screws, and the ball screw passes through the center hole of the driving slider and is connected with the ball bearing embedded in the driving slider to realize the control of the driving slide. drive.
上述装置中,夹管套筒的上、下半半圆体的外侧,沿轴向分别安装有四条直线导轨。能起到对滑动套筒滑动和换向定位的双重作用。In the above device, four linear guide rails are installed on the outer sides of the upper and lower semicircular bodies of the pinch sleeve along the axial direction. It can play the double role of sliding and reversing positioning of the sliding sleeve.
上述装置中,环形夹管器有四个卡脚,通过调节与卡脚对应的旋进螺丝可调节卡脚的伸出长度,同时将四个卡脚的旋进螺丝拧死即可将环形夹管器固定在滑动套筒的外侧端部。In the above-mentioned device, the ring gripper has four clamping feet, and the protruding length of the clamping feet can be adjusted by adjusting the screw-in screws corresponding to the clamping feet. The tube is fixed to the outer end of the sliding sleeve.
上述装置中,环形夹管器的转动环和刀架安装在整个机构的最外侧,刀头固定到刀架上后,通过调节刀头的伸出长度,即可将刀刃与待加工钢管相接触。In the above device, the rotating ring and the tool holder of the ring gripper are installed on the outermost side of the whole mechanism. After the cutter head is fixed on the tool holder, the blade can be brought into contact with the steel pipe to be processed by adjusting the extension length of the cutter head. .
本实用新型的中细管螺纹缝开坡口装置与现有中细管道切断及开坡口装置相比,能够对固定管道加工异形的螺纹形断口,可进行螺纹形切缝及开坡口作业,并具有结构简单,安装使用方便的特点。Compared with the existing medium and thin pipe cutting and beveling device, the device for beveling threaded seams of medium and thin pipes of the utility model can process special-shaped thread-shaped fractures for fixed pipes, and can perform thread-shaped seam cutting and beveling operations , and has the characteristics of simple structure, convenient installation and use.
下面结合具体实施例对本实用新型的中细管螺纹缝开坡口装置作进一步说明。The beveling device for threaded seams of medium and thin pipes of the present invention will be further described below in conjunction with specific embodiments.
如图1至图4所示,本实施例的中细管螺纹缝开坡口装置,包括:基座1、夹管套筒2、直线导轨3、滑动套筒4、滚珠丝杠5、驱动滑块6、电机7、环形夹管器8、转动环9、卡脚10、刀架11、刀头12。As shown in Figures 1 to 4, the beveling device for threaded seams of medium and thin pipes in this embodiment includes: a base 1, a clamping sleeve 2, a linear guide rail 3, a sliding sleeve 4, a ball screw 5, a driving Slide block 6, motor 7, ring pipe gripper 8, rotating ring 9, clamp foot 10, tool rest 11, cutter head 12.
其中,基座1对于整个机构起到固定作用,可通过基座1上的安装孔固定到工作台或可移动支架上。夹管套筒2与基座1固定连接,夹管套筒2由上、下两部分组成,在一侧由转轴固定,可沿转轴将夹管套筒2的上半部分打开,将待加工钢管13水平置于夹管套筒2下半部分的半圆柱形槽中后,关闭夹管套筒2上半部分,可将钢管13在夹管套筒2中锁紧固定,滑动套筒4也分为上、下两部分,包裹于夹管套筒2外侧,并通过其内侧的小型滑块与夹管套筒外侧的直线导轨3滑动联接,滑动套筒4下半部固定有驱动滑块6,与基座1上安装的电机7驱动的滚珠丝杠5联接,驱动滑块6可沿滚珠丝杠5带动滑动套筒4,相对夹管套筒2作前后伸缩运动,环形夹管器8通过旋紧卡脚10在滑动套筒4一侧最外端固定,刀架11与环形夹管器8的转动环9固定连接,转动环9可绕环形夹管器8旋转多圈,刀架11上可安装多种刀头12,用于钢管13切断或开坡口。Wherein, the base 1 plays a fixing role for the whole mechanism, and can be fixed to the workbench or the movable support through the installation hole on the base 1 . The pinch sleeve 2 is fixedly connected with the base 1. The pinch sleeve 2 is composed of an upper part and a lower part, and is fixed on one side by a rotating shaft. The upper part of the pinch sleeve 2 can be opened along the rotating shaft, and the After the steel pipe 13 is horizontally placed in the semi-cylindrical groove of the lower part of the pinch sleeve 2, the upper part of the pinch sleeve 2 is closed, the steel pipe 13 can be locked and fixed in the pinch sleeve 2, and the sliding sleeve 4 It is also divided into upper and lower parts, which are wrapped on the outside of the pinch sleeve 2, and are slidably connected with the linear guide rail 3 on the outside of the pinch sleeve through the small slider inside it. The lower half of the slide sleeve 4 is fixed with a drive slide The block 6 is connected with the ball screw 5 driven by the motor 7 installed on the base 1, and the driving slider 6 can drive the sliding sleeve 4 along the ball screw 5, and perform telescopic movement back and forth relative to the clamping sleeve 2, and the annular clamping tube The device 8 is fixed at the outermost end of one side of the sliding sleeve 4 by tightening the clamp feet 10, the tool holder 11 is fixedly connected with the rotating ring 9 of the ring gripper 8, and the rotation ring 9 can rotate around the ring gripper 8 for multiple turns. A variety of cutter heads 12 can be installed on the knife rest 11 for cutting or beveling steel pipes 13 .
中细管螺纹缝开坡口装置的基座1底部水平板有四个安装孔,基座1纵板上部为卡口结构,一侧有轴,上卡口可绕轴开合,卡口的上、下卡口分别与夹管套筒2上、下部分通过焊接固定连接,卡口的开合可带动夹管套筒2上、下卡口开合。There are four mounting holes on the horizontal plate at the bottom of the base 1 of the threaded seam beveling device for medium and thin pipes. The upper part of the vertical plate of the base 1 is a bayonet structure, and one side has a shaft. The upper and lower bayonets are respectively fixedly connected with the upper and lower parts of the clamping sleeve 2 by welding, and the opening and closing of the bayonets can drive the opening and closing of the upper and lower bayonets of the clamping sleeve 2 .
中细管螺纹缝开坡口装置的基座1纵板的卡口下方有一个较小的通孔,电机7安装在通孔一侧,电机7输出轴通过联轴器与滚珠丝杠5固定连接,滚珠丝杠5从较小通孔中穿过并伸出一定长度,与滑动套筒4轴心线平行。There is a small through hole under the bayonet of the base 1 longitudinal plate of the threaded seam beveling device for medium and thin pipes. The motor 7 is installed on one side of the through hole, and the output shaft of the motor 7 is fixed with the ball screw 5 through a coupling Connected, the ball screw 5 passes through the smaller through hole and stretches out to a certain length, parallel to the axis of the sliding sleeve 4.
中细管螺纹缝开坡口装置的驱动滑块6通过螺丝与滑动套筒4的下半部分固定连接,滚珠丝杠5穿过驱动滑块6中心孔,并通过驱动滑块6内嵌的滚珠轴承。The driving slider 6 of the beveling device for the threaded seam of the medium and thin pipe is fixedly connected with the lower half of the sliding sleeve 4 through screws, the ball screw 5 passes through the center hole of the driving slider 6, and passes through the embedded part of the driving slider 6. ball bearings.
中细管螺纹缝开坡口装置的夹管套筒2的上、下半部分的外侧,沿轴向分别安装有四条直线导轨3。Four linear guide rails 3 are installed on the outer sides of the upper and lower half parts of the pinch sleeve 2 of the beveling device for threaded seams of medium and thin pipes respectively along the axial direction.
中细管螺纹缝开坡口装置的环形夹管器8有4个卡脚10,通过调节与卡脚10对应的旋进螺丝可调节卡脚10的伸出长度,同时将4个卡脚10的旋进螺丝拧死即可将环形夹管器8固定在滑动套筒4的外侧端部。The ring gripper 8 of the beveling device for the threaded seam of the medium and thin pipe has 4 clamping feet 10, and the protruding length of the clamping feet 10 can be adjusted by adjusting the screw-in screws corresponding to the clamping feet 10, and simultaneously the four clamping feet 10 The screw that is screwed in can be screwed down to fix the ring gripper 8 on the outer end of the sliding sleeve 4.
中细管螺纹缝开坡口装置的环形夹管器8的转动环9和刀架11安装在整个机构的最外侧,刀头12固定到刀架11上后,通过调节刀头12的伸出长度,即可将刀头12的刀刃与待加工钢管13相接触。The rotating ring 9 and the knife rest 11 of the annular pipe gripper 8 of the thin pipe thread seam beveling device are installed on the outermost side of the whole mechanism. After the knife head 12 is fixed on the knife rest 11, the extension of the knife head 12 length, that is, the blade of the cutter head 12 is in contact with the steel pipe 13 to be processed.
本实用新型中细管螺纹缝开坡口装置的工作过程如下:The working process of the thin pipe thread seam beveling device in the utility model is as follows:
将基座1安装固定到工作台或可移动支架上,打开基座1纵板101的卡口,同时也打开了夹管套筒2和滑动套筒4的上半部分,将待加工钢管13水平置于夹管套筒2下半部分的半圆柱形槽中后,关闭夹管套筒2上半部分,将钢管13在夹管套筒2中锁紧固定,这时,接通电机7的电源后,控制电机7的正、反转,可使滑块套筒4在夹管套筒2上作前后伸缩运动;再将环形夹管器8通过旋紧卡脚10在滑动套筒4一侧最外端固定,同时调节刀架11的位置,及调节刀架11上安装的刀头12的高度,将刀头12尖端靠近钢管13的表面而不接触,最后接通环形夹管器8电源;进行切缝或坡口加工作业前,通过控制电机7使滑动套筒4位于靠近基座1的纵板101位置处,使刀头12尖端处于待切缝的起始位置;开始切缝或坡口加工作业时,可通过计算机程序控制电机7转速,使滑动套筒4匀速向外侧伸出,同时控制环形夹管器8的转动环9,使其带动刀架11和刀头12绕钢管13轴线匀速旋转,刀头12在钢管13上划出螺纹形切口;当滑动套筒4接近极限位并达到要求位置时,刀头12同时也绕钢管13轴线旋转1周,这时提高刀头12,控制滑动套筒4进行缩进,使刀头12回到切缝初始位置,再降低刀头12,准备开始下次进刀作业,如此将完成异形螺纹缝的切缝及坡口加工作业。Install and fix the base 1 on the workbench or movable support, open the bayonet of the vertical plate 101 of the base 1, and open the upper half of the clamping sleeve 2 and the sliding sleeve 4 at the same time, and place the steel pipe 13 to be processed After being horizontally placed in the semi-cylindrical groove of the lower part of the pinch sleeve 2, close the upper part of the pinch sleeve 2, and lock and fix the steel pipe 13 in the pinch sleeve 2. At this time, turn on the motor 7 After the power supply is turned on, control the positive and negative rotation of the motor 7, so that the slider sleeve 4 can be stretched back and forth on the clamp sleeve 2; The outermost end of one side is fixed, and the position of the tool holder 11 is adjusted at the same time, and the height of the cutter head 12 installed on the tool holder 11 is adjusted. The tip of the cutter head 12 is close to the surface of the steel pipe 13 without touching it, and finally the ring clamp is connected. 8 power supply; before performing slitting or beveling operations, the sliding sleeve 4 is positioned at the position of the vertical plate 101 close to the base 1 by controlling the motor 7, so that the tip of the cutter head 12 is at the initial position of the slit; start cutting During seam or bevel processing operations, the motor 7 can be controlled by the computer program to make the sliding sleeve 4 protrude outward at a constant speed, and at the same time control the rotating ring 9 of the ring gripper 8 to drive the tool holder 11 and the cutter head 12 Rotate at a constant speed around the axis of the steel pipe 13, and the cutter head 12 draws a thread-shaped incision on the steel pipe 13; when the sliding sleeve 4 approaches the limit position and reaches the required position, the cutter head 12 also rotates around the axis of the steel pipe 13 for one circle at the same time, and at this time the The cutter head 12, controls the sliding sleeve 4 to retract, so that the cutter head 12 returns to the initial position of the slit, and then lowers the cutter head 12, ready to start the next feeding operation, so that the slit and groove of the special-shaped thread seam will be completed processing operations.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型披露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求书的保护范围为准。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any person familiar with the technical field can easily think of All changes or replacements should fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
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| CN201520069346.7U CN204413304U (en) | 2015-01-30 | 2015-01-30 | Middle tubule screw thread seam bevel device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180898A (en) * | 2016-07-28 | 2016-12-07 | 曹淅 | Beveling machine |
| CN113002057A (en) * | 2021-02-26 | 2021-06-22 | 芜湖昌立包装有限公司 | A multi-axis co-directional hydraulic slitter for carton processing |
| CN114310310A (en) * | 2021-10-26 | 2022-04-12 | 中广核工程有限公司 | Turning and milling integrated beveling machine with inner diameter tracking function |
| CN117260360A (en) * | 2023-11-17 | 2023-12-22 | 广东林顿重工有限公司 | Positioning device for production and cutting of connecting pipe flange |
| CN119304267A (en) * | 2024-10-24 | 2025-01-14 | 锦诚实业科技(深圳)有限公司 | Metal cutting equipment |
-
2015
- 2015-01-30 CN CN201520069346.7U patent/CN204413304U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180898A (en) * | 2016-07-28 | 2016-12-07 | 曹淅 | Beveling machine |
| CN113002057A (en) * | 2021-02-26 | 2021-06-22 | 芜湖昌立包装有限公司 | A multi-axis co-directional hydraulic slitter for carton processing |
| CN114310310A (en) * | 2021-10-26 | 2022-04-12 | 中广核工程有限公司 | Turning and milling integrated beveling machine with inner diameter tracking function |
| CN117260360A (en) * | 2023-11-17 | 2023-12-22 | 广东林顿重工有限公司 | Positioning device for production and cutting of connecting pipe flange |
| CN117260360B (en) * | 2023-11-17 | 2024-02-02 | 广东林顿重工有限公司 | Positioning device for production and cutting of connecting pipe flange |
| CN119304267A (en) * | 2024-10-24 | 2025-01-14 | 锦诚实业科技(深圳)有限公司 | Metal cutting equipment |
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