CN202164777U - Porcelain glazed brick - Google Patents

Porcelain glazed brick Download PDF

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Publication number
CN202164777U
CN202164777U CN2011202540754U CN201120254075U CN202164777U CN 202164777 U CN202164777 U CN 202164777U CN 2011202540754 U CN2011202540754 U CN 2011202540754U CN 201120254075 U CN201120254075 U CN 201120254075U CN 202164777 U CN202164777 U CN 202164777U
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CN
China
Prior art keywords
glaze
face brick
layer
ceramic
glaze layer
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Expired - Fee Related
Application number
CN2011202540754U
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Chinese (zh)
Inventor
柯英志
徐华军
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FOSHAN MANGGUO BUILDING MATERIAL Co Ltd
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FOSHAN MANGGUO BUILDING MATERIAL Co Ltd
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Priority to CN2011202540754U priority Critical patent/CN202164777U/en
Application granted granted Critical
Publication of CN202164777U publication Critical patent/CN202164777U/en
Anticipated expiration legal-status Critical
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Abstract

The utility model provides a porcelain glazed brick comprising a porcelain green body, a first glazed layer and a second glazed layer, wherein the porcelain green body is provided with a first upper surface and a second upper surface which is not in the same plane as the first upper surface; the first glazed layer is arranged on the first upper surface; and the second glazed layer different from the first glazed layer is arranged on the second upper surface. The porcelain glazed brick is provided with different glazed layers at different surfaces, thus obtaining rich decoration effects; and the different glazed layers are positioned on different surfaces, therefore the different glazed layers are not interfered with each other in processing.

Description

The ceramic glaze face brick
Technical field
The utility model relates to ceramic field, is a kind of technology that vitreous brick is arranged specifically.
Background technology
At present glazed tile has polytype, existing pure color glazed tile, and surfacing and do not have floral designs, its color is single, and decorative effect is simple, normally on ceramic main body (base substrate) surface, executes the last layer colored glaze and fires and form.
Existing glaze stamp brick has light, inferior light or unglazed glaze, is after glazing is executed on ceramic main body (base substrate) surface, to republish pattern to fire and form.Usually can be on ceramic body, to implement repeatedly printing, to form pattern, its decorative effect enriches than pure color glazed tile slightly.But this also is relative pure color brick, and its decorative effect still seems dull generally, and surperficial glaze smoothness and planeness are also relatively poor.
The simple metal glazed tile, such product surface is glittering, give the people magnificent noble sensation.Be that (can be that the plane also can be a mould flower face) be executed the glaze with metal-like and fired and form on ceramic main body (base substrate) surface.But it also can only single color, and the color selectivity is also very little, all is heavy look, like the color of the color of iron, silver, copper, uses limitation very big decorating.
Stamp metal glaze face brick is to execute metal glaze to carry out stamp again and fire and form on ceramic main body (base substrate) surface.Its relative simple metal glazed tile surface how floral designs, decorative effect enriches slightly.But owing to be on metal glaze, to print; The pattern color performance of printing is difficulty relatively; The pattern color that is printed on the metal surface can receive the influence of metal; Its pattern color that when high temperature burns till, prints can receive metal glaze and dissolve dip-dye, no matter how the color of printing all can become dark tint after bright-coloured the burning till.Therefore its decorative effect still can receive great limitation.
Throw brilliant glazed brick; Be at burned ceramic surface (generally all be white) at printed patterns and spread glass particle and carry out easy fired, and then polish or ceramic tile that plated with gold platinum, silver-colored platinum (gold-plated platinum, silver-colored platinum generally have contoured surface mould flower) polish again.This products characteristics is to do a little very abundant pattern and colors, and smooth surface is smooth as mirror, the decorative effect rich.But this product is an easy fired, and its case hardness is not enough, is easy to scratched.And the plating golden platinum, silver-colored platinum also be easy to peel off and wear and tear, the field of employment is very limited.
The full glazed brick of throwing, this product characteristic be any surface finish, beautiful, pattern color abundant, and certain decorative effect is arranged.Normally at ceramic main body (base substrate) surface glazing, stamp and then execute thick polishing glaze to carry out high temperature once sintered, put in order mirror polish after firing again.And high temperature is once sintered, and its case hardness is good, be difficult for scratching.But this series products glaze material is more common, can't make metal-like, and surface effect and decorative effect still are short of to some extent.
So make a general survey of industrial existing glazed tile product at present, more or less all also exist some defectives.The practicality that has decorative effect not enough, that have is not good.Lack not only practicality but also attractive in appearance, particularly lack and decorate that the material decorative effect combines and practical again product.
The utility model content
The utility model is based on that above-mentioned technical problem that prior art exists makes.The utility model provides a kind of ceramic glaze face brick, comprising: have first upper surface and with said first upper surface not at the porcelain base substrate of conplane second upper surface, be arranged on the first glaze layer on first upper surface; And be arranged on the second glaze layer that is different from the first glaze layer on second upper surface.
The ceramic glaze face brick of the utility model has the different glaze layer that on different surfaces, is provided with, and makes it have abundant decorative effect, and different glaze layer is owing to be positioned at different surfaces, but mutually noninterfere in process.
In the utility model, said second upper surface can with seamless the seamlessly transitting of said first upper surface, for example the lowest part of first upper surface and the treble difference in height of second upper surface are 2~8mm, preferentially are 3~5mm.Should understand; Can when base, make two surfaces of base substrate have difference in height; Also can when base, make two surfaces not have difference in height, make ceramic tile present stereoeffect but two glazed layers make base substrate two surfaces or glazings behind the base through subsequent handling after have difference in height.Said subsequent handling can be operations such as polishing, cutting.Also should understand said difference in height and can only be present in unglazed base substrate, two glazed layers behind the increase glaze layer can be the no differences in height in the whole surface of finished product ceramic tile after at grade, perhaps burning till.Base substrate two surface height differences are big, and the surface of glazing, the finished product ceramic tile after burning till can easily demonstrate stereoeffect, and such ceramic tile is applicable to that metope is auxilliary and pastes; Base substrate two surface height differences are little, and the surface of glazing, the finished product ceramic tile after burning till is correspondingly comparatively smooth or be in same plane basically, and such ceramic tile is applicable to more that ground is auxilliary and pastes.
Like this, because second upper surface is higher than said first upper surface, can not influence the first glaze layer that is positioned on the first surface when on second surface, applying the second glaze layer so.
Can be again, the said first glaze layer be preferably the metal glaze layer, and the said second glaze layer is preferably the polishing glazed layer.Form like this and have metal-like, smooth characteristic concurrently, and the ceramic glaze face brick rich color that forms.
Further, said first upper surface and/or second upper surface are curved surfaces.Like this, further increase ornamental practicality.
Can be again, said porcelain base substrate has curved edge, and said first upper surface is positioned at said ceramic glaze face brick periphery.Said second upper surface can be positioned at said ceramic glaze face brick central portion and form central flat surface.Form the ceramic glaze face brick that the frame with metal-like surrounds level and smooth central portion like this, have the beautiful effect of gold edge.
Can be again that said first upper surface and said second upper surface are irregularly staggered.For example form netted or textured.Like this, can further strengthen the ornamental of ceramic glaze face brick, and nonslip properties can be provided.
Further, the area of said second upper surface occupies more than 70% of the gross area of said first upper surface and said second upper surface.Like this, the enhancing ceramic glaze face brick of formation mainly is level and smooth, more convenient use.
Can be again that the said first glaze layer comprises metallic particles and/or transparent grain.The color and luster and the brightness of the first glaze layer that can further strengthen like this.
Can be again also to comprise the ground glaze layer that is positioned at the first glaze layer and second glaze layer below.
Description of drawings
Fig. 1 exemplarily shows an example of the ceramic glaze face brick of the utility model;
Fig. 2 illustrates the A-A sectional drawing of Fig. 1;
Fig. 3 illustrates the glaze spraying operation of the ceramic glaze face brick of preparation the utility model;
Fig. 4 illustrates the revenue stamp process of the ceramic glaze face brick of preparation the utility model.
The specific embodiment
Embodiment below in conjunction with concrete further specifies the utility model.It should be noted that following embodiment only is exemplary and unrestricted the utility model.
Referring to Fig. 1 and Fig. 2, ceramic glaze face brick 1 comprises base substrate 2, and base substrate 2 comprises first upper surface 22 and second upper surface 21.In an example, first upper surface 22 is the curved surfaces that extends to base substrate 2 bottoms from second upper surface 21.Yet should be understood that what other shapes also were to use, for example form the inclined-plane of linearity or wave wire.Further, should also be understood that first upper surface 22 not necessarily will extend to the bottom of base substrate 2.In the example shown in Fig. 1, first upper surface 22 is positioned at ceramic glaze face brick 1 periphery and forms the edge part that surrounds second upper surface 21, and the central authorities that second upper surface 21 is positioned at ceramic glaze face brick 1 form smooth central portion.However, it should be understood that this configuration is optional.For example first upper surface 22 and second upper surface 21 can at interval and/or formation arranged in a crossed manner be netted or other textured.Second upper surface, 21 to the first upper surfaces are on average about high 2~8mm, about preferred 3~5mm in an example.Should understand; Can when base, make two surfaces of base substrate have difference in height; Also can when base, make two surfaces not have difference in height, make ceramic tile present stereoeffect but two glazed layers make base substrate two surfaces or glazings behind the base through subsequent handling after have difference in height.Said subsequent handling can be operations such as polishing, cutting.Also should understand said difference in height and can only be present in unglazed base substrate, two glazed layers behind the increase glaze layer can be the no differences in height in the whole surface of finished product ceramic tile after at grade, perhaps burning till.Base substrate two surface height differences are big, and the surface of glazing, the finished product ceramic tile after burning till can easily demonstrate stereoeffect, and such ceramic tile is applicable to that metope is auxilliary and pastes; Base substrate two surface height differences are little, and the surface of glazing, the finished product ceramic tile after burning till is correspondingly comparatively smooth or be in same plane basically, and such ceramic tile is applicable to more that ground is auxilliary and pastes.In an example, the area of second upper surface 21 accounts for more than 70% of the gross area of first upper surface 22 and second upper surface 21, for example more than 80% or more than 90%.In an example, it is ornamental with further increase that second upper surface 21 also can form curved surfaces.
Referring to Fig. 2, it can be the metal glaze layer that first upper surface 22 is provided with the first glaze layer, 24, the first glaze layer 24 again.In an example, can also comprise on the first glaze layer 24 that metallic particles and/or transparent grain are to increase its color and luster and/or brightness.It can be the polishing glazed layer that first upper surface 21 is provided with the second glaze layer, 26, the second glaze layer 26.Below the first glaze layer 24, the second glaze layer 26, also ground glaze layer 23 can be set respectively.Between the second glaze layer and ground glaze layer, printed layer is set also, printed layer can have multiple pattern.
The preparation process of ceramic glaze face brick that further specifies the utility model below is to further specify the present invention.The ceramic glaze face brick of the utility model is crossed on ceramic main body (base substrate) surface and is executed the matter cosmetic soil of painting a layer of glaze; Brush the base technology after executing the glaze of metal-like again; Carry out the pattern printing technology with rubber roll again; And then stamp thick polishing glaze with silk screen, behind a high temperature sintering, put in order mirror polish again and form.
At first, adopt mould ceramic raw material to be processed base substrate 1 with first upper surface 22 and second upper surface 21.Can adopt the different dies preparation to have difform base substrate.On the upper surface (first upper surface 22 and second upper surface 21) of base substrate 1, apply one deck enamel cosmetic soil, covering impurity in the ceramic body, its porcelain degree is low, permeable, resistant not.The enamel cosmetic soil that adopts, common relatively cosmetic soil has waterproof, anti-fouling functions.
Once spray ground-coat enamel and metal glaze with the form (referring to Fig. 3) of spray then, form ground glaze layer 23 and metal glaze layer 24.This moment, first upper surface 22 and second upper surface 21 were all covered by ground glaze layer and metal glaze layer.Metal glaze layer 24 adopts the glaze of metal-like, and the glaze of metal-like is to cooperate refining cooperation of silicate material to form by various metal oxides, has the glaze of metallic luster and texture after burning till.
With neither too hard, nor too soft plane disc the above-mentioned base substrate that is coated with ground glaze layer and metal glaze layer is carried out polish-brush.At this moment; Because second upper surface, 21 height of base substrate, first upper surface 22 is low, the metal glaze layer when with the plane disc polish-brush on higher relatively second upper surface 21 of a polish-brush; Make it to expose ground glaze layer; First upper surface 21 can not contact the plane disc that polish-brush is used, so on first upper surface, kept metal glaze layer (as shown in Figure 2) owing to lower than second upper surface 22.Through the base substrate of polish-brush, expose ground glaze layer 23 on second upper surface 22, first upper surface then keeps ground glaze layer 23 and metal glaze layer, for the back printing is got ready.
There is bottleneck in the technology that present industry is printed on existing metal brick; That is: direct printed patterns on metal glaze; The color meeting and the metal glaze that print during high-temperature firing take place to melt mutually; Cause all colours (even seal is white) of printing, to cause color to express difficulty, can't obtain chromatic colour all near black or coffee tone.So, remove the metal glaze that needs the printed patterns part on the base substrate at polish-brush earlier at this, keep the metal glaze that does not need the printed patterns part, print again.Because second upper surface, 21 height of base substrate, first upper surface 22 is low, the second higher relatively upper surface 21 of a polish-brush when printed patterns (referring to Fig. 4); First upper surface 21 can not be printed owing to lower than second upper surface 22, can guarantee that thus the metal glaze layer 24 on first upper surface 22 can not be capped; The printing back is as shown in Figure 2 to form decalcomania on second upper surface 21; Because metal glaze is fallen by brush in advance below the pattern, in ensuing high-temperature firing process, can not produce pattern color and metal glaze and melt phenomenon mutually; Guarantee the controllability of pattern color, can reach any color of wanting.At this; Printing can be adopted the pattern printing technology of rubber roll, and each flake products surface detail pattern is not quite similar, and makes decorative effect more natural, attractive in appearance; The printing use is more general on common glaze at present, the mode of also on the base substrate behind the metal glaze brush base, not printing.
In brick pattern printed by printing full cast Glaze (full cast around the glaze thickness 3mm), the same as the first upper surface 22 is relatively low, the second upper surface 21 because of the relatively high, only at a relatively high on the upper surface 21 of the second end of the glaze layer is formed on the entire polishing glazed polished glaze layer on the lower surface 21 of the first metal layer 24 can not be thrown enamel glaze, the glaze layer 24 to ensure the metal will not be covered .At this, the full glaze of throwing of printing adopts serigraphy polishing glaze technology, and silk screen is meant a kind of screen cloth of arranging a certain size hole.Serigraphy polishing glaze technology is meant through on silk screen, pouring glaze into, prints to ceramic surface to glaze with certain pressure.Ceramic surface printing at present mainly contains glue roller printing and serigraphy; But the technology that prints additional serigraphy on the glue roller printing surface also was not used; Because its exist printing bad, be prone to various problems such as sticking version, particularly print additional the just difficulty more of the polishing glaze technology of thick version.
The base substrate of stamp polishing glaze advances to store high temperature then and burns till.High temperature burns till the high temperature that is meant more than 1200 ℃, and this is that the metal current glaze burns till the temperature that is difficult to reach, and metal burns more than 1200 ℃ and can be difficult to its stability of control in the industry at present.High temperature sintering is that product surface hardness effectively guarantees.In the preparation of the ceramic glaze face brick of the utility model, under 1200~1220 ℃, burn till.
Put in order mirror polish to burning till later brick body, whole mirror polish is meant that the product after burning till is thrown sales volume is big, a kind of polishing pattern that polishing area is big, and the requirement of the polishing glaze thickness that this polishing pattern was made early stage, the control of brick shape is very high.At this, what polishing was adopted also is the bistrique of flat stone mill disk shape, so can only throw the polishing glazed layer 26 on the second higher upper surface; Can not influence the metal glaze layer 24 on the first lower upper surface 22; Keep its metal glaze effect and can not decreased base, can make the gorgeous minute surface sense of its gloss with picture on surface is partially polished again, set off each other with peripheral metal glaze by bistrique; Reach unique decorative effect of gold edge jade; Be again under 1200~1220 ℃ of hot conditions of high temperature, to burn till simultaneously, product can obtain the good wear resistance ability, and the field of employment is unrestricted.

Claims (10)

1. a ceramic glaze face brick is characterized in that, comprising:
Have first upper surface and with said first upper surface not the porcelain base substrate of conplane second upper surface,
Be arranged on the first glaze layer on first upper surface; And
Be arranged on the second glaze layer that is different from the first glaze layer on second upper surface.
2. ceramic glaze face brick according to claim 1 is characterized in that, said second upper surface and seamless the seamlessly transitting of said first upper surface, and the lowest part of said first upper surface and the treble difference in height of said second upper surface are 2~8mm.
3. ceramic glaze face brick according to claim 2 is characterized in that, the said first glaze layer is the metal glaze layer, and the said second glaze layer is the polishing glazed layer.
4. ceramic glaze face brick according to claim 1 is characterized in that, said first upper surface is a curved surfaces.
5. according to each described ceramic glaze face brick in the claim 1~4, it is characterized in that said porcelain base substrate has curved edge, said first upper surface is positioned at said ceramic glaze face brick periphery.
6. ceramic glaze face brick according to claim 5; It is characterized in that; Said second upper surface is positioned at said ceramic glaze face brick central portion and forms central flat surface, and the area of said second upper surface occupies more than 70% of the gross area of said first upper surface and said second upper surface.
7. according to each described ceramic glaze face brick in the claim 1~4, it is characterized in that said first upper surface and said second upper surface irregularly are crisscross arranged.
8. ceramic glaze face brick according to claim 7 is characterized in that, said second upper surface is a curved surfaces.
9. according to each described ceramic glaze face brick in the claim 1~4, it is characterized in that the said first glaze layer comprises metallic particles or transparent grain.
10. according to each described ceramic glaze face brick in the claim 1~4, it is characterized in that, also comprise the ground glaze layer that is positioned at the first glaze layer and second glaze layer below.
CN2011202540754U 2011-07-19 2011-07-19 Porcelain glazed brick Expired - Fee Related CN202164777U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011202540754U CN202164777U (en) 2011-07-19 2011-07-19 Porcelain glazed brick

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Application Number Priority Date Filing Date Title
CN2011202540754U CN202164777U (en) 2011-07-19 2011-07-19 Porcelain glazed brick

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CN202164777U true CN202164777U (en) 2012-03-14

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CN2011202540754U Expired - Fee Related CN202164777U (en) 2011-07-19 2011-07-19 Porcelain glazed brick

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111807701A (en) * 2020-07-08 2020-10-23 佛山市东鹏陶瓷有限公司 Preparation method of high-strength ceramic glazed tile and prepared high-strength ceramic glazed tile

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111807701A (en) * 2020-07-08 2020-10-23 佛山市东鹏陶瓷有限公司 Preparation method of high-strength ceramic glazed tile and prepared high-strength ceramic glazed tile
CN111807701B (en) * 2020-07-08 2021-11-02 佛山市东鹏陶瓷有限公司 Preparation method of high-strength ceramic glazed tile and prepared high-strength ceramic glazed tile

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120314

Termination date: 20190719