CN202153475U - Long-rectangular copper foil transformer winding machine - Google Patents

Long-rectangular copper foil transformer winding machine Download PDF

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Publication number
CN202153475U
CN202153475U CN2011202283280U CN201120228328U CN202153475U CN 202153475 U CN202153475 U CN 202153475U CN 2011202283280 U CN2011202283280 U CN 2011202283280U CN 201120228328 U CN201120228328 U CN 201120228328U CN 202153475 U CN202153475 U CN 202153475U
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CN
China
Prior art keywords
copper foil
wheel disc
mold sheet
frame
transformer
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2011202283280U
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Chinese (zh)
Inventor
李正中
刘先顺
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Dongguan Dazhong Electronics Co Ltd
Original Assignee
Dongguan Dazhong Electronics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Dongguan Dazhong Electronics Co Ltd filed Critical Dongguan Dazhong Electronics Co Ltd
Priority to CN2011202283280U priority Critical patent/CN202153475U/en
Application granted granted Critical
Publication of CN202153475U publication Critical patent/CN202153475U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

A long-rectangular copper foil transformer winding machine relates to the technical field of transformer winding equipment, and comprises a rack, a copper foil belt transport wheel disc fixing frame, a copper foil belt transport wheel disc, a copper foil belt guiding rod, a clamp body, a driving device, a transformer skeleton which is arranged in the clamp body, and a polyesterplastic matrix transport wheel disc which is provided with a pressing device and is used for transporting polyesterplastic matrixes, wherein the pressing device is arranged on a fourth work station on the rack, the pressing device is provided with a pressing wheel, a pressing rod which is connected with the pressing wheel, and a tension spring which is connected with the pressing rod, the pressing wheel props against and is wound on a copper foil belt of the transformer skeleton and a congruence body of the polyesterplastic matrixes when in working, and the polyesterplastic matrix transport wheel disc is arranged on a first work station of the rack and is arranged with the copper foil belt transport wheel disc side by side. The long-rectangular copper foil transformer winding machine has the advantages that the overlying winding on the copper foil belt and the polyesterplastic matrixes can be solved completely, the overlying of the copper foil belt and the polyesterplastic matrixes is tide, has no misalignment, and is small in volume and easy to install a magnetic core, and a wound rectangular copper foil transformer is attractive and compact.

Description

A kind of long rectangle Copper Foil transformer coiling machine
Technical field
The utility model relates to transformer winding equipment technical field, particularly relates to a kind of long rectangle Copper Foil transformer coiling machine.
Background technology
In the prior art, long rectangle Copper Foil transformer is widely used in various electronic installations and the power equipment.And in the prior art; The manufacturing of this long rectangle Copper Foil transformer; Particularly in Copper Foil band and the stack winding working procedure of gathering the mold sheet, difficulty is very big in transformer industry is produced, and suitable relatively, effective more equipment is made the long rectangle Copper Foil of this kind transformer; Normally lean on the people by manual on the coil winding machine of transformer with the most original method coiling, thisly carry out coiling Copper Foil band and gather the mold sheet and exist many problems: 1, inefficiency through original manual manipulation method; 2, poor product quality; 3, be difficult to install ferrimagnetism, particularly in winding process, the Copper Foil band is with to gather mold sheet lamination tight and bull pine occurs, and misalignment runs the making that problem such as limit causes can't accomplishing transformer at all.
(patent No. is China's utility model patent: ZL200920194259.9; Granted publication day is: on 06 02nd, 2010) " a kind of small-sized copper platinum transformer coiling machine " disclosed; Its structure is: comprise frame, be used to carry copper platinum band delivery wheel, fixed mount, be used for tensioning and guiding copper platinum band guide post, be used to drive the clamp body rotation drive unit, be used to install the clamp body and the hold down gag of transformer framework, delivery wheel is arranged on the fixed mount, fixed mount is fixed on first station of frame; Guide post is arranged on second station of frame; Drive unit is fixed on the base plate of frame, and clamp body is arranged on the 3rd station of frame, and clamp body connects drive unit; Hold down gag is arranged on the 4th station of frame, and hold down gag is replaced on clamp body.The technical scheme of this patent can realize the skeleton of the tight lap wound of copper platinum band lamination at transformer basically.
Yet the technical scheme of above-mentioned patent in use still exists certain problem: 1, the design of hold down gag unreasonable cause the power that compresses of clamp body not enough; 2, guide post is very few, and is not enough to the tensioning and the guiding function of copper platinum; 3, can only realize winding basically, and can not twine Copper Foil band and the stack that gathers the mold sheet simultaneously copper platinum band.
Therefore; To the problem that exists in the prior art; Need badly provide a kind of possess fundamentally to solve Copper Foil band and the stack that gathers the mold sheet are twined; The Copper Foil band with gather neat, the superimposed compactness of mold sheet stack, not misalignment, volume is little, the dress magnetic core is easy, makes the winding equipment of the long rectangle Copper Foil transformer compactness more attractive in appearance of coiling.
Summary of the invention
The purpose of the utility model is to avoid weak point of the prior art and provides a kind of fundamentally the solution that Copper Foil band and the stack that gathers the mold sheet are twined; The Copper Foil band with gather mold sheet stack neatly, little, the dress magnetic core of misalignment, volume is not easy to, and makes the long rectangle Copper Foil transformer coiling machine of the long rectangle Copper Foil transformer compactness more attractive in appearance of coiling.
The purpose of the utility model realizes through following technical measures.
A kind of long rectangle Copper Foil transformer coiling machine is provided; The Copper Foil band that include frame, is fixed in first station of said frame carries the wheel disc fixed mount, be arranged at said Copper Foil band carry the Copper Foil band of wheel disc fixed mount carry wheel disc, be arranged at second station of said frame the Copper Foil guide, be arranged at the 3rd station of said frame the clamp body that is used to install transformer framework, be installed on said frame be used to connect drive unit that drives said clamp body rotation and the transformer framework that is arranged at said clamp body; Wherein, be provided with hold down gag, be used to carry the mold sheet that gathers that gathers the mold sheet to carry wheel disc; Said hold down gag is arranged at the 4th station of said frame; Said hold down gag be provided with contact roller, the depression bar that is connected with said contact roller, with the extension spring that said depression bar is connected, said contact roller compresses Copper Foil band that is wound in transformer framework and the superimposed body that gathers the mold sheet when work; The said mold sheet that gathers carries wheel disc to be arranged at first station of said frame, and carries the wheel disc setting that is arranged side by side with said Copper Foil band.
Preferably, said depression bar is rotatable depression bar.
Preferred, said extension spring is fixed on frame away from an end of depression bar.
Another is preferred, is provided with to gather mold sheet conveying wheel disc fixed mount, and the said mold sheet that gathers carries wheel disc to carry the wheel disc fixed mount to be fixed in first station of said frame through the said mold sheet that gathers.
Another is preferred, is provided with to gather mold sheet guide post, and said mold sheet guide post and the said Copper Foil guide of gathering is arranged side by side and is arranged at second station of said frame.
Preferred, said Copper Foil guide and the said mold sheet guide post that gathers are five.
Another is preferred, the tie-plate that said drive unit is provided with motor, joins with motor, the rotating part that is connected with tie-plate.
Preferred, said clamp body is fixedly connected on said rotating part.
Further, said rotating part is set to include the rotating part of the worm and gear engaged transmission auxiliary structure of worm gear and worm screw.
The beneficial effect of the utility model:
A kind of long rectangle Copper Foil transformer coiling machine; The Copper Foil band that include frame, is fixed in first station of frame carries the wheel disc fixed mount, be arranged at the Copper Foil band carry the Copper Foil band of wheel disc fixed mount carry wheel disc, be arranged at second station of frame the Copper Foil guide, be arranged at the 3rd station of frame the clamp body that is used to install transformer framework, be installed on frame be used to connect drive unit that drives the clamp body rotation and the transformer framework that is arranged at clamp body; Wherein, be provided with hold down gag, be used to carry the mold sheet that gathers that gathers the mold sheet to carry wheel disc; Hold down gag is arranged at the 4th station of frame; The extension spring that hold down gag is provided with contact roller, the depression bar that is connected with contact roller, is connected with depression bar, contact roller compress Copper Foil band that is wound in transformer framework and the superimposed body that gathers the mold sheet when work; Gather the mold sheet and carry wheel disc to be arranged at first station of frame, and carry the wheel disc setting that is arranged side by side with the Copper Foil band.
The Copper Foil band that is provided with is carried wheel disc and Copper Foil guide, and increases gathering mold sheet conveying wheel disc and gathering mold sheet guide post of being provided with, and can realize Copper Foil band and the stack that gathers the mold sheet are twined; The extension spring tension depression bar that is provided with, depression bar control contact roller are pressed on the Copper Foil band that twines on the transformer framework and gather the superimposed body of mold sheet, make the transformer compactness attractive in appearance of coiling, the Copper Foil band with gather the stack of mold sheet neatly, not misalignment, volume is little, the dress magnetic core is easy.
Description of drawings
Utilize accompanying drawing that the utility model is described further, but the content in the accompanying drawing does not constitute any restriction to the utility model.
Fig. 1 is the structural representation of an angle of an embodiment of a kind of long rectangle Copper Foil transformer coiling machine of the utility model.
Fig. 2 is the structural representation of another angle of an embodiment of a kind of long rectangle Copper Foil transformer coiling machine of the utility model.
In Fig. 1, Fig. 2, include:
Frame 1, Copper Foil band are carried wheel disc 2, Copper Foil band to carry wheel disc fixed mount 3, Copper Foil guide 4, transformer framework 5, clamp body 6, gather mold sheet conveying wheel disc 7, gather mold sheet guide post 8, contact roller 9, depression bar 10, extension spring 11, are gathered mold sheet conveying wheel disc fixed mount 12, motor 13, tie-plate 14, rotating part 15.
Embodiment
In conjunction with following examples the utility model is further described.
Embodiment 1
A kind of long rectangle Copper Foil transformer coiling machine embodiment of the utility model is as depicted in figs. 1 and 2; The Copper Foil band that include frame 1, is fixed in first station of frame 1 carries wheel disc fixed mount 3, be arranged at the Copper Foil band carry the Copper Foil band of wheel disc fixed mount 3 carry wheel disc 2, be arranged at second station of frame 1 Copper Foil guide 4, be arranged at the 3rd station of frame 1 the clamp body 6 that is used to install transformer framework 5, be installed on frame 1 be used to connect drive unit that drives clamp body 6 rotations and the transformer framework 5 that is arranged at clamp body 6; Wherein, be provided with hold down gag, be used to carry the mold sheet that gathers that gathers the mold sheet to carry wheel disc 7; Hold down gag is arranged at the 4th station of frame 1; The extension spring 11 that hold down gag is provided with contact roller 9, the depression bar 10 that is connected with contact roller 9, is connected with depression bar 10, contact roller 9 compress Copper Foil band that is wound in transformer framework 5 and the superimposed body that gathers the mold sheet when work; Gather the mold sheet and carry wheel disc 7 to be arranged at first station of frame 1, and carry wheel disc 2 setting that is arranged side by side with the Copper Foil band.
The Copper Foil band of setting is carried wheel disc 2 and Copper Foil guide 4, and increases gathering mold sheet conveying wheel disc 7 and gathering mold sheet guide post 8 of being provided with, and can realize Copper Foil band and the stack that gathers the mold sheet are twined; The extension spring 11 tension depression bars 10 that are provided with; Depression bar 10 control contact rollers 9 are pressed on the Copper Foil band that twines on the transformer framework 5 and gather the superimposed body of mold sheet; Make the transformer compactness attractive in appearance of coiling, the Copper Foil band with gather mold sheet stack neatly, not misalignment, volume is little, the dress magnetic core is easy.
Depression bar 10 is rotatable depression bar.Be set to rotatable depression bar, purpose is: when the Copper Foil band that twines on the frame 1 with gather the superimposed body number of plies of plastic film sheet when more and more, rotatable depression bar still may command contact roller 9 presses the Copper Foil band and gathers the superimposed body of plastic film sheet.
Extension spring 11 is fixed on frame 1 away from an end of depression bar 10.Utilize the stationarity of frame 1 to realize the pulling force of extension spring 11.
Be provided with and gather mold sheet conveying wheel disc fixed mount 12, gather the mold sheet and carry wheel disc 7 to carry wheel disc fixed mount 12 to be fixed in first station of frame 1 through gathering the mold sheet.Gather being provided with of mold sheet conveying wheel disc fixed mount 12 and made things convenient for the installation and removal that gather mold sheet conveying wheel disc 7.
A kind of long rectangle Copper Foil transformer coiling machine of present embodiment, its operation principle is following: carry at the Copper Foil band and load onto Copper Foil band conveying wheel disc 2 on the wheel disc fixed mount 3; Carry to load onto on the wheel disc fixed mount 12 and gather the mold sheet and carry wheel disc 7 gathering the mold sheet; The Copper Foil band with gather the mold sheet respectively from Copper Foil guide 4 with gather mold sheet guide post 8 and pass through; Be wrapped on the transformer framework 5; Press the Copper Foil band and gather the superimposed body of mold sheet by contact roller 9, make the transformer compactness attractive in appearance of coiling, Copper Foil with gather mold sheet stack neatly, not misalignment, volume is little, the dress magnetic core is easy.
Embodiment 2
A kind of long rectangle Copper Foil transformer coiling machine embodiment of the utility model is as shown in Figure 1; Other structures are identical with embodiment 1; Difference is to be provided with gathers mold sheet guide post 8, gathers mold sheet guide post 8 and is arranged side by side with Copper Foil guide 4 and is arranged at second station of frame 1.The Copper Foil band with gather in the stem guiding trough that the mold sheet all operates in alignment, make the Copper Foil band and gather the mold sheet and neatly closely be wrapped on the skeleton.
Copper Foil guide 4 with gather mold sheet guide post 8 and be five.Five the Copper Foil guides 4 that are provided with respectively with gather mold sheet guide post 8 can be better respectively tensioning and guiding Copper Foil band with gather the mold sheet.
Embodiment 3
A kind of long rectangle Copper Foil transformer coiling machine embodiment of the utility model is as shown in Figure 2, and other structures are identical with embodiment 1, and difference is the tie-plate 14 that drive unit is provided with motor 13, joins with motor 13, the rotating part 15 that is connected with tie-plate 14.Motor 13 drives rotating part 15 rotations through tie-plate 14.
Clamp body 6 is fixedly connected on rotating part 15.The rotating part 15 of rotation can drive clamp body 6 and rotate.
Rotating part 15 is set to include the rotating part 15 of the worm and gear engaged transmission auxiliary structure of worm gear and worm screw.Through the secondary transmission of worm and gear engaged transmission, drive transformer framework 5 and rotate.
Should be noted that at last; Above embodiment only be used to explain the utility model technical scheme but not to the restriction of the utility model protection range; Although the utility model has been done detailed description with reference to preferred embodiment; Those of ordinary skill in the art should be appreciated that and can make amendment or be equal to replacement the technical scheme of the utility model, and do not break away from the essence and the scope of the utility model technical scheme.

Claims (9)

1. one kind long rectangle Copper Foil transformer coiling machine; The Copper Foil band that include frame, is fixed in first station of said frame carries the wheel disc fixed mount, be arranged at said Copper Foil band carry the Copper Foil band of wheel disc fixed mount carry wheel disc, be arranged at second station of said frame the Copper Foil guide, be arranged at the 3rd station of said frame the clamp body that is used to install transformer framework, be installed on said frame be used to connect drive unit that drives said clamp body rotation and the transformer framework that is arranged at said clamp body, it is characterized in that: be provided with hold down gag, be used to carry the mold sheet that gathers that gathers the mold sheet to carry wheel disc; Said hold down gag is arranged at the 4th station of said frame; Said hold down gag be provided with contact roller, the depression bar that is connected with said contact roller, with the extension spring that said depression bar is connected, said contact roller compresses Copper Foil band that is wound in transformer framework and the superimposed body that gathers the mold sheet when work; The said mold sheet that gathers carries wheel disc to be arranged at first station of said frame, and carries the wheel disc setting that is arranged side by side with said Copper Foil band.
2. long rectangle Copper Foil transformer coiling machine according to claim 1, it is characterized in that: said depression bar is rotatable depression bar.
3. long rectangle Copper Foil transformer coiling machine according to claim 1 and 2, it is characterized in that: said extension spring is fixed on frame away from an end of depression bar.
4. long rectangle Copper Foil transformer coiling machine according to claim 1; It is characterized in that: be provided with and gather mold sheet conveying wheel disc fixed mount, the said mold sheet that gathers carries wheel disc to carry the wheel disc fixed mount to be fixed in first station of said frame through the said mold sheet that gathers.
5. according to the described long rectangle Copper Foil transformer coiling machine of claim 1, it is characterized in that: be provided with and gather mold sheet guide post, said mold sheet guide post and the said Copper Foil guide of gathering is arranged side by side and is arranged at second station of said frame.
6. long rectangle Copper Foil transformer coiling machine according to claim 5 is characterized in that: said Copper Foil guide and the said mold sheet guide post that gathers are five.
7. long rectangle Copper Foil transformer coiling machine according to claim 1 is characterized in that: the tie-plate that said drive unit is provided with motor, joins with motor, the rotating part that is connected with tie-plate.
8. long rectangle Copper Foil transformer coiling machine according to claim 7, it is characterized in that: said clamp body is fixedly connected on said rotating part.
9. long rectangle Copper Foil transformer coiling machine according to claim 8 is characterized in that: said rotating part is set to include the rotating part of the worm and gear engaged transmission auxiliary structure of worm gear and worm screw.
CN2011202283280U 2011-07-01 2011-07-01 Long-rectangular copper foil transformer winding machine Expired - Lifetime CN202153475U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011202283280U CN202153475U (en) 2011-07-01 2011-07-01 Long-rectangular copper foil transformer winding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011202283280U CN202153475U (en) 2011-07-01 2011-07-01 Long-rectangular copper foil transformer winding machine

Publications (1)

Publication Number Publication Date
CN202153475U true CN202153475U (en) 2012-02-29

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2011202283280U Expired - Lifetime CN202153475U (en) 2011-07-01 2011-07-01 Long-rectangular copper foil transformer winding machine

Country Status (1)

Country Link
CN (1) CN202153475U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106241451A (en) * 2016-09-05 2016-12-21 山东电力设备有限公司 A kind of device being wound around crimped paper
WO2018201289A1 (en) * 2017-05-02 2018-11-08 深圳市鑫华威机电设备有限公司 Automatic wire guiding and clamping apparatus for stator winding machine and method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106241451A (en) * 2016-09-05 2016-12-21 山东电力设备有限公司 A kind of device being wound around crimped paper
WO2018201289A1 (en) * 2017-05-02 2018-11-08 深圳市鑫华威机电设备有限公司 Automatic wire guiding and clamping apparatus for stator winding machine and method thereof

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CX01 Expiry of patent term

Granted publication date: 20120229

CX01 Expiry of patent term