CN206705346U - A belt-running mechanism of a high-speed single-piece die-cutting machine - Google Patents
A belt-running mechanism of a high-speed single-piece die-cutting machine Download PDFInfo
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- CN206705346U CN206705346U CN201720326780.8U CN201720326780U CN206705346U CN 206705346 U CN206705346 U CN 206705346U CN 201720326780 U CN201720326780 U CN 201720326780U CN 206705346 U CN206705346 U CN 206705346U
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- 230000007246 mechanism Effects 0.000 title claims abstract description 63
- 238000005520 cutting process Methods 0.000 title claims abstract description 15
- 238000003860 storage Methods 0.000 claims abstract description 40
- 239000000463 material Substances 0.000 claims abstract description 14
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 230000007723 transport mechanism Effects 0.000 claims 5
- 238000004080 punching Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000011232 storage material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种高速单片模切机的走带机构。The utility model relates to a belt running mechanism of a high-speed single-chip die-cutting machine.
背景技术Background technique
叠片工艺用的单片极片是由模切机冲切成型,传统的单片模切机走带机构因以下几点原因导致效率、品质和稳定性上都存在不足,一、储料机构为伺服加丝杆结构,响应速度慢,无法达到高速送料所需要的储料要求,丝杆长期高速运动易损坏;二、储料和牵引之间没有张力机构,导致储料和牵引之间的料带张力不稳的,影响产品尺寸。因而,现有技术还有待于改进和提高。The single-piece pole piece used in the lamination process is punched and formed by a die-cutting machine. The traditional single-piece die-cutting machine belt mechanism has insufficient efficiency, quality and stability due to the following reasons. 1. Storage The mechanism is a servo plus screw structure, the response speed is slow, and it cannot meet the storage requirements required for high-speed feeding. The tension of the material tape is unstable, which affects the product size. Thereby, prior art still needs to improve and improve.
实用新型内容Utility model content
本实用新型的目的是解决以上缺陷,提供一种高速单片模切机的走带机构,其结构紧凑,设计合理,能有效的解决了现有走带布局存在的效率低、产品合格率低和稳定性差的问题。The purpose of this utility model is to solve the above defects and provide a high-speed single-chip die-cutting machine with a compact structure and a reasonable design, which can effectively solve the problems of low efficiency and low product qualification rate in the existing layout of the belt. and poor stability issues.
本实用新型的目的是通过以下方式实现的:The purpose of this utility model is achieved in the following ways:
一种高速单片模切机的走带机构,包括立板,设于立板上的放卷纠偏机构、双摆辊储料机构、储料牵引机构和摆辊张力机构,所述立板的下沿往下延伸设有连接块,所述连接块的一端连接有第一底板和第二底板,第一底板与第二底板之间设有导轨,所述放卷纠偏机构安装在第二底板上,所述连接块的另一端设有第一过辊,该第一过辊通过过辊座固定在立板上,第一过辊的一侧设有接带装置,接带装置的一侧设有第二过辊,第二过辊通过过辊座固定在立板上,所述第二过辊的上方设有第三过辊和第四过辊,所述双摆辊储料机构设在第三过辊和第四过辊的上方,与第三过辊和第四过辊的过料对接,所述储料牵引机构设在第四过辊的一侧,储料牵引机构的另一侧设有第五过辊,同时在第五过辊下方设有行程纠偏器,所述行程纠偏器的右侧设有第六过辊、第七过辊和第八过辊,所述摆辊张力机构设在行程纠偏器的下方,并与第六过辊、第七过辊和第八过辊对接。A belt running mechanism of a high-speed single-piece die-cutting machine, comprising a vertical plate, an unwinding and deviation correction mechanism, a double pendulum roller storage mechanism, a material storage traction mechanism and a pendulum roller tension mechanism arranged on the vertical plate. The lower edge is extended downward with a connecting block, one end of the connecting block is connected with the first bottom plate and the second bottom plate, a guide rail is arranged between the first bottom plate and the second bottom plate, and the unwinding and deviation correction mechanism is installed on the second bottom plate Above, the other end of the connection block is provided with a first roller, which is fixed on the vertical plate through a roller seat, and one side of the first roller is provided with a belt connecting device, and one side of the belt connecting device There is a second passing roller, the second passing roller is fixed on the vertical plate through the passing roller seat, the third passing roller and the fourth passing roller are arranged above the second passing roller, and the double swing roller storage mechanism is set Above the third passing roller and the fourth passing roller, it is docked with the material passing of the third passing roller and the fourth passing roller. The fifth passing roller is arranged on one side, and a stroke correction device is arranged under the fifth passing roller. The sixth passing roller, the seventh passing roller and the eighth passing roller are arranged on the right side of the stroke correction device. The roller tension mechanism is arranged under the stroke correction device, and is connected with the sixth passing roller, the seventh passing roller and the eighth passing roller.
进一步地,所述放卷纠偏机构包括设在第二底板上的一号固定座、二号固定座、一号气涨轴、二号气涨轴和伺服电机,一号气涨轴、二号气涨轴分别安装在一号固定座和二号固定座上,一号气涨轴与二号气涨轴的后部均连接有离合器和压紧气缸,伺服电机设在一号气涨轴和二号气涨轴的后方,并在伺服电机的侧面设有纠偏执行器。Further, the unwinding and deviation correction mechanism includes No. 1 fixed seat, No. 2 fixed seat, No. 1 inflatable shaft, No. 2 inflatable shaft and servo motor, No. 1 inflatable shaft, No. The inflatable shafts are respectively installed on the No. 1 fixed seat and the No. 2 fixed seat. The rear parts of the No. 1 inflatable shaft and the No. 2 inflatable shaft are connected with a clutch and a compression cylinder. The rear of the No. 2 inflatable shaft is provided with a deviation correction actuator on the side of the servo motor.
进一步地,所述双摆辊储料机构包括摆辊支座、上储料摆辊和下储料摆辊,摆辊支座上穿设有双摆转轴,双摆转轴的两端分别设有摆辊支架,上储料摆辊和下储料摆辊设在摆辊支架上。Further, the double pendulum roller storage mechanism includes a pendulum roller support, an upper storage pendulum roller and a lower storage pendulum roller. The pendulum roller support is provided with a double pendulum shaft, and the two ends of the double pendulum shaft are respectively provided with The swing roller bracket, the upper storage material swing roller and the lower storage material swing roller are arranged on the swing roller support.
进一步地,所述接带装置包括接带底座,接带底座上设有用于安装接带气缸的气缸板,气缸板上设有接带压板。Further, the belt connecting device includes a belt connecting base, on which a cylinder plate for installing a belt connecting cylinder is arranged, and a belt pressing plate is arranged on the cylinder plate.
进一步地,所述储料牵引机构包括牵引支座,牵引支座的一侧设有牵引伺服电机,牵引伺服电机连接有减速器,牵引支座的边侧穿设有牵引辊和压辊。Further, the storage traction mechanism includes a traction support, one side of the traction support is provided with a traction servo motor, the traction servo motor is connected to a reducer, and the side of the traction support is pierced with traction rollers and pressure rollers.
进一步地,所述摆辊张力机构包括设在立板上的张力摆辊座,张力摆辊座上设有张力摆辊、张力低摩擦气缸和张力转轴。Further, the pendulum roller tension mechanism includes a tension pendulum roll stand arranged on the vertical plate, and a tension pendulum roll, a tension low-friction cylinder and a tension rotating shaft are arranged on the tension pendulum roll stand.
进一步地,所述第二底板的前侧设有一安装座,在安装座上设有传感器。Further, a mounting seat is provided on the front side of the second bottom plate, and a sensor is provided on the mounting seat.
本实用新型所产生的有益效果是:本实用新型在传统的基础上将储料机构改为双摆辊储料,利用电子凸轮控制,能做到和牵引几乎完全同步,并且在两者之间增加了张力摆辊,能保证两者之间的料带恒张力,两者之间的冲切机构能更精准的冲切极片,保证产品尺寸精度;与现有技术相比,在只增加了张力机构的成本上对设备的效率、产品的品质和设备的稳定性都有提高。The beneficial effects produced by the utility model are: the utility model changes the material storage mechanism into double pendulum roller storage on the basis of the tradition, and uses the electronic cam control to achieve almost complete synchronization with the traction, and between the two The tension pendulum roller is added to ensure the constant tension of the material belt between the two, and the punching mechanism between the two can more accurately punch the pole piece to ensure the dimensional accuracy of the product; compared with the existing technology, only increase The efficiency of the equipment, the quality of the product and the stability of the equipment are all improved by reducing the cost of the tension mechanism.
附图说明Description of drawings
图1为本实用新型实施例的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the utility model embodiment;
图2为本实用新型实施例的主视图;Fig. 2 is the front view of the utility model embodiment;
图3为本实用新型实施例的俯视图。Fig. 3 is a top view of the utility model embodiment.
图中,1为立板,2为连接块,3为第一底板,4为第二底板,5为第一过辊,6为接带装置,7为第二过辊,8为第三过辊,9为第四过辊,10为第五过辊,11为行程纠偏器,12为第六过辊,13为第七过辊,14为第八过辊,15为一号固定座,16为二号固定座,17为一号气涨轴,18为二号气涨轴,19为伺服电机,20为离合器,21为压紧气缸,22为纠偏执行器,23为摆辊支座,24为上储料摆辊,25为下储料摆辊,26为牵引支座,27为牵引辊,28为压辊,29为张力摆辊座,30为张力摆辊,31为张力转轴,32为传感器,33为牵引伺服电机。In the figure, 1 is the vertical plate, 2 is the connecting block, 3 is the first bottom plate, 4 is the second bottom plate, 5 is the first roller, 6 is the splicing device, 7 is the second roller, 8 is the third pass Roller, 9 is the fourth roller, 10 is the fifth roller, 11 is the stroke correction device, 12 is the sixth roller, 13 is the seventh roller, 14 is the eighth roller, 15 is the No. 1 fixed seat, 16 is the No. 2 fixed seat, 17 is the No. 1 inflatable shaft, 18 is the No. 2 inflatable shaft, 19 is the servo motor, 20 is the clutch, 21 is the compression cylinder, 22 is the correction actuator, and 23 is the swing roller support , 24 is the upper storage swing roller, 25 is the lower storage swing roller, 26 is the traction support, 27 is the traction roller, 28 is the pressure roller, 29 is the tension balance roller seat, 30 is the tension balance roller, 31 is the tension shaft , 32 is a sensor, and 33 is a traction servo motor.
具体实施方式detailed description
下面结合附图与具体实施方式对本实用新型作进一步详细描述。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
本实施例,参照图1~图3,本方案中的一种高速单片模切机的走带机构,包括立板1,设于立板1上的放卷纠偏机构、双摆辊储料机构、储料牵引机构和摆辊张力机构,所述立板1的下沿往下延伸设有连接块2,所述连接块2的一端连接有第一底板3和第二底板4,第一底板3与第二底板4之间设有导轨,所述放卷纠偏机构安装在第二底板4上,所述连接块2的另一端设有第一过辊5,该第一过辊5通过过辊座固定在立板1上,第一过辊5的一侧设有接带装置6,接带装置6的一侧设有第二过辊7,第二过辊7通过过辊座固定在立板1上,所述第二过辊7的上方设有第三过辊8和第四过辊9,所述双摆辊储料机构设在第三过辊8和第四过辊9的上方,与第三过辊8和第四过辊9的过料对接,所述储料牵引机构设在第四过辊9的一侧,储料牵引机构的另一侧设有第五过辊10,同时在第五过辊10下方设有行程纠偏器11,所述行程纠偏器11的右侧设有第六过辊12、第七过辊13和第八过辊14,所述摆辊张力机构设在行程纠偏器11的下方,并与第六过辊12、第七过辊13和第八过辊14对接。In this embodiment, referring to Fig. 1 to Fig. 3, a belt running mechanism of a high-speed single die-cutting machine in this scheme includes a vertical plate 1, an unwinding and deviation correction mechanism arranged on the vertical plate 1, and a double pendulum roller storage Mechanism, material storage traction mechanism and pendulum roller tension mechanism, the lower edge of the vertical plate 1 is extended downward with a connecting block 2, and one end of the connecting block 2 is connected with the first bottom plate 3 and the second bottom plate 4, the first A guide rail is provided between the bottom plate 3 and the second bottom plate 4, the unwinding and deviation correction mechanism is installed on the second bottom plate 4, the other end of the connecting block 2 is provided with a first roller 5, and the first roller 5 passes through The roller seat is fixed on the vertical plate 1, the first roller 5 is provided with a splicing device 6 on one side, and the second roller 7 is arranged on one side of the tape splicing device 6, and the second roller 7 is fixed by the roller seat On the vertical plate 1, the third passing roller 8 and the fourth passing roller 9 are arranged above the second passing roller 7, and the double swing roller storage mechanism is arranged on the third passing roller 8 and the fourth passing roller 9 above, it is docked with the material passing of the third passing roller 8 and the fourth passing roller 9, the storage traction mechanism is arranged on one side of the fourth passing roller 9, and the fifth passing roller 10, and a stroke correction device 11 is provided below the fifth passing roller 10, and a sixth passing roller 12, a seventh passing roller 13 and an eighth passing roller 14 are arranged on the right side of the stroke correcting device 11. The roller tension mechanism is arranged below the stroke correction device 11 and abuts with the sixth passing roller 12 , the seventh passing roller 13 and the eighth passing roller 14 .
本实用新型在工作时,料带从放卷纠偏机构出来,经过第一过辊5进入接带机构,再经第二过辊7、第三过辊8进入双摆辊储料机构,双摆辊储料机构由低摩擦气缸、两个张力摆辊30和一个第四过辊9组成,料带从张力摆辊30出来进入由伺服驱动的储料牵引机构,再经过第五过辊10进入行程纠偏器11,出来再经过第六过辊12和第七过辊13进入摆辊张力机构。When the utility model is working, the material belt comes out of the unwinding and rectifying mechanism, passes through the first passing roller 5 and enters the tape splicing mechanism, and then passes through the second passing roller 7 and the third passing roller 8 and enters the double swing roller storage mechanism. The roller storage mechanism is composed of a low-friction cylinder, two tension swing rollers 30 and a fourth passing roller 9. The material belt comes out from the tension swing roller 30 and enters the storage traction mechanism driven by the servo, and then enters through the fifth passing roller 10. The stroke rectifier 11 comes out and enters the pendulum roller tension mechanism through the sixth passing roller 12 and the seventh passing roller 13.
其中,所述放卷纠偏机构包括设在第二底板4上的一号固定座15、二号固定座16、一号气涨轴17、二号气涨轴18和伺服电机19,一号气涨轴17、二号气涨轴18分别安装在一号固定座15和二号固定座16上,一号气涨轴17与二号气涨轴18的后部均连接有离合器20和压紧气缸21,伺服电机19设在一号气涨轴17和二号气涨轴18的后方,并在伺服电机19的侧面设有纠偏执行器22。Wherein, the unwinding and deviation correction mechanism includes No. 1 fixed seat 15, No. 2 fixed seat 16, No. 1 inflatable shaft 17, No. 2 inflatable shaft 18 and servo motor 19 arranged on the second bottom plate 4. Expansion shaft 17 and No. 2 air expansion shaft 18 are respectively installed on No. 1 fixed seat 15 and No. 2 fixed seat 16, and the rear parts of No. 1 air-expansion shaft 17 and No. 2 air-expansion shaft 18 are all connected with clutch 20 and compression Cylinder 21, servomotor 19 are located at the rear of No. 1 inflatable shaft 17 and No. 2 inflatable shaft 18, and the side of servomotor 19 is provided with correction actuator 22.
其中,所述双摆辊储料机构包括摆辊支座23、上储料摆辊24和下储料摆辊25,摆辊支座23上设有双摆转轴,双摆转轴的两端分别设有摆辊支架,上储料摆辊24和下储料摆辊25设在摆辊支架上。Wherein, the double swing roller storage mechanism includes a swing roller support 23, an upper storage swing roller 24 and a lower storage swing roller 25, the swing roller support 23 is provided with a double swing shaft, and the two ends of the double swing shaft are respectively A pendulum roller bracket is provided, and the upper material storage pendulum roller 24 and the lower material storage pendulum roller 25 are arranged on the pendulum roller support.
其中,所述接带装置6包括接带底座,接带底座上设有用于安装接带气缸的气缸板,气缸板上设有接带压板。Wherein, the belt connecting device 6 includes a belt connecting base, on which a cylinder plate for installing a belt connecting cylinder is arranged, and a belt pressing plate is arranged on the cylinder plate.
其中,所述储料牵引机构包括牵引支座26,牵引支座26的一侧设有牵引伺服电机33,牵引伺服电机33连接有减速器,牵引支座26的边侧设有牵引辊27和压辊28。Wherein, the storage traction mechanism includes a traction support 26, one side of the traction support 26 is provided with a traction servo motor 33, the traction servo motor 33 is connected with a reducer, and the side of the traction support 26 is provided with a traction roller 27 and Pressure roller 28.
其中,所述摆辊张力机构包括设在立板1上的张力摆辊座29,张力摆辊座29上设有张力摆辊30、张力电机和张力转轴31。Wherein, the pendulum roller tension mechanism includes a tension pendulum roll seat 29 arranged on the vertical plate 1 , and a tension pendulum roll seat 29 is provided with a tension pendulum roll 30 , a tension motor and a tension rotating shaft 31 .
其中,所述第二底板4的前侧设有一安装座,在安装座上设有传感器32。Wherein, a mounting seat is provided on the front side of the second bottom plate 4, and a sensor 32 is provided on the mounting seat.
以上内容是结合具体的优选实施例对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应视为本实用新型的保护范围。The above content is a further detailed description of the utility model in conjunction with specific preferred embodiments, and it cannot be assumed that the specific implementation of the utility model is only limited to these descriptions. For those of ordinary skill in the technical field to which the utility model belongs, on the premise of not departing from the concept of the utility model, some simple deduction or replacement can also be made, which should be regarded as the protection scope of the utility model.
Claims (7)
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| CN201720326780.8U CN206705346U (en) | 2017-03-30 | 2017-03-30 | A belt-running mechanism of a high-speed single-piece die-cutting machine |
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| CN201720326780.8U CN206705346U (en) | 2017-03-30 | 2017-03-30 | A belt-running mechanism of a high-speed single-piece die-cutting machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110817007A (en) * | 2019-09-26 | 2020-02-21 | 苏州巨一智能装备有限公司 | Automatic cutting device of battery packaging film |
| CN110872016A (en) * | 2018-08-30 | 2020-03-10 | 东莞市佳的自动化设备科技有限公司 | Deviation-rectifying punching device for self-adaptive pole piece incoming material |
-
2017
- 2017-03-30 CN CN201720326780.8U patent/CN206705346U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110872016A (en) * | 2018-08-30 | 2020-03-10 | 东莞市佳的自动化设备科技有限公司 | Deviation-rectifying punching device for self-adaptive pole piece incoming material |
| CN110817007A (en) * | 2019-09-26 | 2020-02-21 | 苏州巨一智能装备有限公司 | Automatic cutting device of battery packaging film |
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