CN202137802U - Automatic die cutting machine for keys - Google Patents

Automatic die cutting machine for keys Download PDF

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Publication number
CN202137802U
CN202137802U CN201120200100U CN201120200100U CN202137802U CN 202137802 U CN202137802 U CN 202137802U CN 201120200100 U CN201120200100 U CN 201120200100U CN 201120200100 U CN201120200100 U CN 201120200100U CN 202137802 U CN202137802 U CN 202137802U
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CN
China
Prior art keywords
die
cut
button
power
punching
Prior art date
Application number
CN201120200100U
Other languages
Chinese (zh)
Inventor
陈世昌
陆晓礼
Original Assignee
东莞钜升塑胶电子制品有限公司
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Filing date
Publication date
Application filed by 东莞钜升塑胶电子制品有限公司 filed Critical 东莞钜升塑胶电子制品有限公司
Priority to CN201120200100U priority Critical patent/CN202137802U/en
Application granted granted Critical
Publication of CN202137802U publication Critical patent/CN202137802U/en

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Abstract

The utility model discloses an automatic die cutting machine for keys, which relates to a process technology of the keys. The automatic die cutting machine comprises a punching power device component, a punching upper die component, a punching lower die component, a pushing device component, a safety inducing device and a PLC (Programmable Logic Controller) control system. A self-contained structure consisting of a punching upper die, a punching upper die fixing plate, a linear bearing and a guide shaft is slid downwards along a vertical post under the driving of the punching power device so that the punching upper die is punched into a punching lower die. The beneficial effects of the automatic die cutting machine are that: the keys are automatically punched without manpower so that the working efficiency is increased; the malpractices of burring, haloing, punching deformation, breaking through, scratching and the like caused by unbalance of force are overcome when the keys are punched; therefore, the quality of the keys is improved, and the scrape rate is reduced; a material receiving box and a getter device move on a linear guide rail so that the punched keys are arranged in order and are transferred in time; therefore, the circumstances of being scattered, being bruised and the like of the keys caused by the accumulation of the keys in the prior art are overcome; moreover, the safety is increased so as to eliminate the potential safety hazard in the punching process.

Description

The button automatic die cutter
Technical field
The utility model relates to the process technology of button, especially refers to be mainly used in processing unit (plant)---the button automatic die cutter of buttons such as mobile phone, digital camera, navigator and game machine.
Background technology
Mobile phone, digital camera, navigator and game machine etc. are gone up the many buttons of assembling, in order to input signal, control their operation.Button is generally plastic cement material, through injection mo(u)lding.During the button injection mo(u)lding, the injection moulding in same mould of a plurality of buttons is come out, and button also is connected through the mouth of a river each other, also need just can become single button through blanking units is die-cut.
Used in the technology, through the die-cut button of manual work, its equipment is hand operated press, on hand operated press, carries out die-cut.During die-cut button, button is put in the mould of bicker, after putting well, manually down pushed hand operated press again, button is die-cut in the box below the hand operated press, take out button to be put in the vinyl disc setting afterwards with hand.By the artificial die-cut button of hand operated press following defective is arranged:
One of which, artificial die-cut button needs very big strength and subdues fast, if following two, its situation of three and four will appear in speed inadequately soon.
Its two, burr, white edge appear in button, towards modification, break through, scratch, at random and weigh situation such as button wounded.
Its three, die-cut manually button operation receives the influence of individual subjective consciousness, the size of its pressure and the speed of speed all exist random uncertainty, directly influence the die-cut quality of button, spin out the production cycle.
Its four, operative employee's physical demands is too big, will change 3 people in 4 hours, and speed is slow, a product is wanted 2~3 hand operated presses to satisfy and is produced needs, need open 3 cover die cutting dies with 3 people, thus the fund of waste die sinking.In the operation, the time has been grown hand and all can bubble, and makes the operative employee tired, misery, and lassitude causes personnel to be run off; Also have, receive the influence of individual subjective consciousness, what have is not to have dashed just button to be taken out from box, possibly be to dash just to take out for three to five times, and button mutual extrusion in box will scratch, and weighs button wounded.Because be a box below the hand operated press, sweeping away the button that comes naturally can be at random; Die-cut patrix can be stayed in the mouth of a river after having dashed button, needs manual work to go to pull out it, thereby loses time, and extends manufacture cycle.
Summary of the invention
The utility model is intended to overcome the above-mentioned deficiency of prior art, and a kind of button automatic die cutter is provided.Can realize the automation that button is die-cut fully, high efficiency reduces the breakage waste of button material, reduces labor intensity, and improves the quality of products.
For this reason, the technical scheme of the utility model button automatic die cutter is following:
Structure the utility model button automatic die cutter comprises:
Die-cut power set assembly comprises die-cut power set and die-cut power set gripper shoe, die-cut power set be installed in die-cut power set gripper shoe on, the line shaft of die-cut power set stretches out the lower surface of die-cut power set gripper shoe downwards;
Die-cut upper die component; Comprise die-cut patrix, die-cut upper mould fixed plate, the axis of guide and linear bearing; Die-cut patrix is fixedly mounted on the lower surface of die-cut upper mould fixed plate; The axis of guide vertically is provided with, and the two ends up and down of the axis of guide fixedly mount with die-cut power set gripper shoe and die-cut upper mould fixed plate respectively; Linear bearing is installed on die-cut upper mould fixed plate and becomes one with the axis of guide; Make die-cut patrix, die-cut upper mould fixed plate, linear bearing and the axis of guide constitute self-contained structure, the line shaft of die-cut upper mould fixed plate and die-cut power set installs and is driven by die-cut power set;
Die-cut membrane module down comprises column, treats die-cut button fagging and die-cut counterdie, and the upper end of column is inserted in the linear bearing and in the axis of guide, the linear bearing and the axis of guide constitute twitch formula up and down with column and cooperate; Treat that die-cut button fagging is horizontally disposed with and fastening with column; Die-cut counterdie be installed in treat on the die-cut button fagging and with the contraposition up and down of die-cut patrix; In die-cut counterdie, put into and treat die-cut button; Under die-cut power set drove, the self-contained structure that die-cut patrix, die-cut upper mould fixed plate, linear bearing and the axis of guide constitute slided along column, makes die-cut patrix pour die-cut counterdie;
The thrust unit assembly; Comprise cylinder, limited block, line slideway, pulp-collecting box, getter device and support; Support is horizontally disposed with, and column is installed in support, and line slideway is installed on the support and is positioned at the below of treating die-cut button fagging; Pulp-collecting box and getter device are stacked to integral body up and down and are installed on the line slideway; Pulp-collecting box and getter device and cylinder are equipped and under the driving of cylinder, can on line slideway, slide, and limited block is installed on the end of line slide rail by cylinder, and the tip position that pulp-collecting box and getter device slide on line slide rail is controlled;
Secure induction device comprises that can respond to hand will treat that die-cut button puts into die-cut counterdie and leave the inductive probe of die-cut counterdie, and this inductive probe is installed in to be treated by the die-cut button fagging;
PLC controls system; Comprise CPU processor, operation keyboard and display unit; Die-cut power set assembly, die-cut upper die component, die-cut membrane module, thrust unit assembly and secure induction device down are electrically connected with PLC control system respectively, and die-cut power set assembly, die-cut upper die component, the die-cut operation of membrane module, thrust unit assembly and secure induction device are down controlled by PLC control system.
Technique scheme is further set forth:
The PLC switch board is set below support, and the panel of support and PLC switch board is fastening, and the CPU processor of PLC control system is installed in the PLC switch board, and the keyboard and the display unit of PLC control system are arranged on the panel of PLC switch board.
The marker board of collecting the mouth of a river material under die-cut is being set on the die-cut patrix.
Getter device is communicated with pulp-collecting box through valve.
The utility model is compared with prior art; Its beneficial effect is: one of which, and die-cut button automation need not to use the die-cut button of manpower; Increase work efficiency greatly; And solved when button is die-cut because of the uneven burr that caused of strength, white edge, towards modification, break through and drawback such as scratch, the button quality improves, and learies reduces.Its two, pulp-collecting box and getter device are divided a word with a hyphen at the end of a line on line slideway, and the die-cut button that gets off is arranged in order and instant the handover; It is at random because of the button that the button accumulation is caused to have solved prior art; Situation such as weigh wounded, the button learies is reduced, reduce the damaged waste of material.Its three, operating personnel's work condition is improved greatly, labour intensity alleviates greatly.Its four, security improves, secure induction device plays protective effect aborning.When hand is put button, spread out of a cut-off signal after secure induction device is sensed and control system to PLC, die-cut power set assembly is in halted state, can not cause the injury to operating personnel, has eliminated die-cut process safe hidden danger; Spread out of a closure signal after secure induction device is sensed during machine when staff leaves and give circuit PLC control device, die-cut power set assembly is in starting state.Its five, simple in structure, be convenient to make, can be applicable to that mobile phone, digital camera, navigator and game machine etc. go up the die-cut of multiple button.
Description of drawings
Fig. 1 is the utility model sketch map.
Among the figure: 1, die-cut power set; 2, die-cut power set gripper shoe; 3, the axis of guide; 4, die-cut upper mould fixed plate; 5, die-cut patrix; 6, linear bearing; 7, column; 8, treat die-cut button fagging; 9, die-cut counterdie; 10, cylinder; 11, limited block; 12, line slideway; 13, pulp-collecting box; 14, getter device; 15, support; 16, secure induction device; 17, PLC switch board.
The specific embodiment
Below, introduce the specific embodiment of the utility model in conjunction with accompanying drawing.
As shown in Figure 1, the utility model button automatic die cutter comprises:
Die-cut power set assembly comprises die-cut power set 1 and die-cut power set gripper shoe 2, die-cut power set 1 be installed in die-cut power set gripper shoe 2 on, the line shaft of die-cut power set 1 stretches out the lower surface of die-cut power set gripper shoe 2 downwards;
Die-cut upper die component; Comprise die-cut patrix 5, die-cut upper mould fixed plate 4, the axis of guide 3 and linear bearing 6; Die-cut patrix 5 is fixedly mounted on the lower surface of die-cut upper mould fixed plate 4; The axis of guide 3 vertically is provided with (four axis of guides 3 are set among Fig. 1), and the two ends up and down of the axis of guide 3 fixedly mount with die-cut power set gripper shoe 2 and die-cut upper mould fixed plate 4 respectively; Linear bearing 6 is installed on die-cut upper mould fixed plate 4 and becomes one with the axis of guide 3; Make die-cut patrix 5, die-cut upper mould fixed plate 4, linear bearing 6 and the axis of guide 3 constitute self-contained structure, die-cut upper mould fixed plate 4 installs and is driven by die-cut power set 1 with the line shaft of die-cut power set 1;
Die-cut membrane module down comprises column 7, treats die-cut button fagging 8 and die-cut counterdie 9, and the upper end of column 7 is inserted in the linear bearing 6 and in the axis of guide 3 (in fact, the axis of guide 3 is tubular), the linear bearing 6 and the axis of guide 3 constitute twitch formula up and down with column 7 and cooperate; Treat that die-cut button fagging 8 is horizontally disposed with and fastening with column 7; Die-cut counterdie 9 be installed in treat on the die-cut button fagging 8 and with the contraposition about in the of 5 of die-cut patrix; In die-cut counterdie 9, put into and treat die-cut button; Drive down at die-cut power set 1, the self-contained structure of die-cut patrix 5, die-cut upper mould fixed plate 4, linear bearing 6 and the axis of guide 3 formations slides along column 7, makes die-cut patrix 5 pour die-cut counterdie 9.
The thrust unit assembly; Comprise cylinder 10, limited block 11, line slideway 12, pulp-collecting box 13, getter device 14 and support 15; Support 15 is horizontally disposed with, and column 7 is installed in support 15, and line slideway 12 is installed on the support 15 and is positioned at the below of treating die-cut button fagging 8; Pulp-collecting box 13 is stacked to integral body up and down with getter device 14 and is installed on the line slideway 12; Pulp-collecting box 13 and getter device 14 and cylinder 10 are equipped and can on line slideway 12, slide the driving of cylinder 10 under, and limited block 11 is installed on the end of line slide rail 12 by cylinder 10, and the tip position that pulp-collecting box 13 and getter device 14 slide on line slide rail 12 is controlled.
Secure induction device 16 comprises that can respond to hand will treat that die-cut button puts into die-cut counterdie 9 and leave the inductive probe of die-cut counterdie 9, and this inductive probe 9 is installed in treats that die-cut button fagging 8 is other.
PLC controls system; Comprise CPU processor, operation keyboard and display unit; Die-cut power set assembly, die-cut upper die component, die-cut membrane module, thrust unit assembly and secure induction device 16 down are electrically connected with PLC control system respectively, and die-cut power set assembly, die-cut upper die component, the die-cut operation of membrane module, thrust unit assembly and secure induction device 16 are down controlled by PLC control system.
PLC switch board 17 is set below support 15, and support 15 is fastening with the panel of PLC switch board 17, and the CPU processor of PLC control system is installed in the PLC switch board 17, and the keyboard and the display unit of PLC control system are arranged on the panel of PLC switch board 17.
The marker board of collecting the mouth of a river material under die-cut is being set on the die-cut patrix 5.
Getter device 14 is communicated with pulp-collecting box 13 through valve, produces negative pressure through getter device 14 at pulp-collecting box 13, is drawn onto die-cut good button the pulp-collecting box 13 from die-cut counterdie 9.
The course of work of the utility model is: button is put into die-cut counterdie 9, press the startup button of PLC control system, pulp-collecting box 13 moves quickly into die-cut counterdie 9 belows with getter device 14; PLC control system sends signal and gives die-cut power set assembly; Under the driving of die-cut power set 1, the self-contained structure that die-cut power set gripper shoe 2, die-cut patrix 5, die-cut upper mould fixed plate 4, linear bearing 6 and the axis of guide 3 constitute slides along column 7, makes die-cut patrix 5 pour die-cut counterdie 9; Button is die-cut in the pulp-collecting box 13; Getter device 14 is started working, and holds button, the fast return of die-cut power set assembly; Die-cut patrix 5 is discharged the waste material after die-cut (mouth of a river); While pulp-collecting box 13 and getter device 14 are released assigned address fast and are stopped under the promotion of cylinder 10, getter device 14 cuts out air-breathing, because the die-cut button that gets off is corresponding one by one up and down with the position of pulp-collecting box 13; Add that again getter device 14 opens the air-breathing button that holds, just do not have phenomenons such as button is at random and occur.Wait for the operation of next operation.
Secure induction device plays protective effect aborning; Its process is: spread out of a cut-off signal after secure induction device was sensed when hand was put button and control system to PLC; Make die-cut power set assembly be in halted state; Can not cause injury, eliminate die-cut process safe hidden danger operating personnel.Spread out of a closure signal after secure induction device is sensed during machine when staff leaves and control system, make die-cut power set assembly be in the state of waiting for that next enabling signal arrives, get into die-cut next time action at any time to PLC.
The above only is the preferred embodiment of the utility model, is not that the technical scope of the utility model is done any restriction.The technical staff of the industry; Under the inspiration of present technique scheme; Can make some distortion and revise, every technical spirit according to the utility model all still belongs in the scope of the utility model technical scheme above any modification, equivalent variations and modification that embodiment did.

Claims (4)

1. the button automatic die cutter is characterized in that, comprising:
Die-cut power set assembly comprises die-cut power set and die-cut power set gripper shoe, die-cut power set be installed in die-cut power set gripper shoe on, the line shaft of die-cut power set stretches out the lower surface of die-cut power set gripper shoe downwards;
Die-cut upper die component; Comprise die-cut patrix, die-cut upper mould fixed plate, the axis of guide and linear bearing; Die-cut patrix is fixedly mounted on the lower surface of die-cut upper mould fixed plate; The axis of guide vertically is provided with, and the two ends up and down of the axis of guide fixedly mount with die-cut power set gripper shoe and die-cut upper mould fixed plate respectively; Linear bearing is installed on die-cut upper mould fixed plate and becomes one with the axis of guide; Make die-cut patrix, die-cut upper mould fixed plate, linear bearing and the axis of guide constitute self-contained structure, the line shaft of die-cut upper mould fixed plate and die-cut power set installs and is driven by die-cut power set;
Die-cut membrane module down comprises column, treats die-cut button fagging and die-cut counterdie, and the upper end of column is inserted in the linear bearing and in the axis of guide, the linear bearing and the axis of guide constitute twitch formula up and down with column and cooperate; Treat that die-cut button fagging is horizontally disposed with and fastening with column; Die-cut counterdie be installed in treat on the die-cut button fagging and with the contraposition up and down of die-cut patrix; In die-cut counterdie, put into and treat die-cut button; Under die-cut power set drove, the self-contained structure that die-cut patrix, die-cut upper mould fixed plate, linear bearing and the axis of guide constitute slided along column, makes die-cut patrix pour die-cut counterdie;
The thrust unit assembly; Comprise cylinder, limited block, line slideway, pulp-collecting box, getter device and support; Support is horizontally disposed with, and column is installed in support, and line slideway is installed on the support and is positioned at the below of treating die-cut button fagging; Pulp-collecting box and getter device are stacked to integral body up and down and are installed on the line slideway; Pulp-collecting box and getter device and cylinder are equipped and under the driving of cylinder, can on line slideway, slide, and limited block is installed on the end of line slide rail by cylinder, and the tip position that pulp-collecting box and getter device slide on line slide rail is controlled;
Secure induction device comprises that can respond to hand will treat that die-cut button puts into die-cut counterdie and leave the inductive probe of die-cut counterdie, and this inductive probe is installed in to be treated by the die-cut button fagging;
PLC controls system; Comprise CPU processor, operation keyboard and display unit; Die-cut power set assembly, die-cut upper die component, die-cut membrane module, thrust unit assembly and secure induction device down are electrically connected with PLC control system respectively, and die-cut power set assembly, die-cut upper die component, the die-cut operation of membrane module, thrust unit assembly and secure induction device are down controlled by PLC control system.
2. button automatic die cutter according to claim 1; It is characterized in that: the PLC switch board is set below support; The panel of support and PLC switch board is fastening; The CPU processor of PLC control system is installed in the PLC switch board, and the keyboard and the display unit of PLC control system are arranged on the panel of PLC switch board.
3.. button automatic die cutter according to claim 1 is characterized in that: the marker board of collecting the mouth of a river material under die-cut is being set on the die-cut patrix.
4. button automatic die cutter according to claim 1 is characterized in that: getter device is communicated with pulp-collecting box through valve.
CN201120200100U 2011-06-15 2011-06-15 Automatic die cutting machine for keys CN202137802U (en)

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CN201120200100U CN202137802U (en) 2011-06-15 2011-06-15 Automatic die cutting machine for keys

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Application Number Priority Date Filing Date Title
CN201120200100U CN202137802U (en) 2011-06-15 2011-06-15 Automatic die cutting machine for keys

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102581876A (en) * 2012-02-15 2012-07-18 欧朗科技(苏州)有限公司 Board splitting and pressing device for small-size circuit board
CN102699953A (en) * 2012-06-12 2012-10-03 芜湖汉光立体停车设备有限公司 Oil pressure punching device
CN103725809A (en) * 2013-12-26 2014-04-16 顺达(芜湖)汽车饰件有限公司 Leather fetching device of leather steering wheel
CN103753646A (en) * 2013-09-04 2014-04-30 湖北华强科技有限责任公司 Electric single-punch edge-removing machine
CN104015227A (en) * 2014-05-09 2014-09-03 英华达(上海)科技有限公司 Multi-station key punching device
CN107756529A (en) * 2017-09-14 2018-03-06 中山市信立富机械科技有限公司 A kind of high-precision punching die frame
CN108858448A (en) * 2018-06-12 2018-11-23 南通金池塑胶有限公司 A kind of automobile parts pneumatic punching machine
CN109786150A (en) * 2019-01-24 2019-05-21 王从银 A kind of telephone's faceplate key assembling device and assembly equipment and method
CN110154157A (en) * 2019-06-26 2019-08-23 广东佳奇科技教育股份有限公司 A kind of pneumatic tool improved efficiency

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102581876A (en) * 2012-02-15 2012-07-18 欧朗科技(苏州)有限公司 Board splitting and pressing device for small-size circuit board
CN102699953A (en) * 2012-06-12 2012-10-03 芜湖汉光立体停车设备有限公司 Oil pressure punching device
CN103753646A (en) * 2013-09-04 2014-04-30 湖北华强科技有限责任公司 Electric single-punch edge-removing machine
CN103725809A (en) * 2013-12-26 2014-04-16 顺达(芜湖)汽车饰件有限公司 Leather fetching device of leather steering wheel
CN104015227A (en) * 2014-05-09 2014-09-03 英华达(上海)科技有限公司 Multi-station key punching device
CN107756529A (en) * 2017-09-14 2018-03-06 中山市信立富机械科技有限公司 A kind of high-precision punching die frame
CN108858448A (en) * 2018-06-12 2018-11-23 南通金池塑胶有限公司 A kind of automobile parts pneumatic punching machine
CN109786150A (en) * 2019-01-24 2019-05-21 王从银 A kind of telephone's faceplate key assembling device and assembly equipment and method
CN110154157A (en) * 2019-06-26 2019-08-23 广东佳奇科技教育股份有限公司 A kind of pneumatic tool improved efficiency

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EXPY Termination of patent right or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120208

Termination date: 20140615