CN103027368A - Automatic garlic root cutting machine based on image processing technique - Google Patents
Automatic garlic root cutting machine based on image processing technique Download PDFInfo
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- CN103027368A CN103027368A CN2012105183442A CN201210518344A CN103027368A CN 103027368 A CN103027368 A CN 103027368A CN 2012105183442 A CN2012105183442 A CN 2012105183442A CN 201210518344 A CN201210518344 A CN 201210518344A CN 103027368 A CN103027368 A CN 103027368A
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Abstract
The invention relates to an automatic garlic root cutting machine based on an image processing technique. The automatic garlic root cutting machine comprises a base, a machine frame, a control box I, a material conveying mechanism, a cutting mechanism and an image collecting mechanism, wherein the control box I, the material conveying mechanism and the cutting mechanism are arranged on the machine frame, the control box is respectively connected with the material conveying mechanism and the cutting mechanism, the material conveying mechanism comprises a driving motor I and a material disc, the driving motor I and the material disc are fixedly arranged on the base, the cutting structure comprises a driving motor II, slide rails, a ball screw and a cutting knife, the cutting knife is arranged on the cutting seat, the cutting seat is also provided with a cutting motor and a site detection device, the cutting seat is fixedly connected with the ball screw, the cutting knife is slidingly connected with the slide rails, the image collecting mechanism is connected with the control box, the image collecting mechanism comprises a bracket and a lens, the lens is arranged on the bracket, and the lens is arranged directly above the circle of material cups. The automatic garlic root cutting machine has the advantages that the garlic root cutting quality is improved, and the loss is reduced; and the functions of real-time communication, human-human interaction and multiple protections are realized, and the automatic control of the garlic root cutting is realized.
Description
Technical field
The present invention relates to a kind of processing of farm products equipment, especially a kind of automatic garlic umbilicus cutting machine of processing based on image.
Background technology
Garlic is the best-selling product of foreign exchange earning, and its process often comprises cuts navel, decortication, cuts into slices and a plurality of steps such as the processing of dewatering.Wherein, the techniques such as decortication, section and dehydration are all carried out mechanically actuated, and the garlic automaticity of cutting navel still has much room for improvement only.And fresh garlic is through exposing to the weather, and the crude fibre of garlic umbilical region is lignifying progressively, if wooden part can not be excised totally, will greatly reduce the quality that garlic is done.At present, the means that garlic cuts navel mainly contain following several: (1) is manual cuts navel: not only productivity ratio is low, labor cost is high for this processing technology, and owing to adopt common kitchen knife truncation, the garlic utilization rate is also low, only up to 80%; (2) semi-automatic umbilicus cutting machine: during work, start handgrip, knife bar is mentioned patrix by guide pin bushing, and the head of garlic is placed on the lower die orifice, then presses handgrip, the knife bar pressing spring, and spring presses mould, thereby the head of garlic is flexibly compressed.Continue press handgrip, knife bar is descending along the guide pin bushing continuation, and the cylindricality cutter head cuts away with the slideway of the radian garlic navel with garlic in the mould in the clamping; This semi-automatic umbilicus cutting machine has improved production efficiency to a certain extent, but still automaticity is inadequate.
Patent 200820237608.6 discloses a kind of " automatic umbilicus cutting machine ", and this automatic umbilicus cutting machine comprises carrier bar as conveying device, is positioned at the cutting mechanism of carrier bar below and is positioned at the carrier bar top, is used for the fixedly elasticity paw of garlic.This patent has realized the automatic excision of garlic or onion umbilical region, yet still have the defective of following several aspects: (1) garlic exposes umbilical region by the nest eye that is arranged on the carrier bar, then adopts the cutting mechanism excision; Yet as the crops of self-sow, the inevitable to some extent difference of the stature of garlic and diameter, thus cause different garlics from not of uniform size the causing of umbilical region that the nest eye exposes, be difficult to guarantee uniformity and the accuracy of excising; (2) motion of carrier bar relies on the rotation of Geneva mechanism, and cutting mechanism then passes through another independently Electric Machine Control.Have no interlock between the two, and do not have protection mechanism, can cause the mistake of a large amount of garlics to be cut when therefore in working angles, maloperation occuring, cause unnecessary loss.
Summary of the invention
In order to solve the existing existing problem of cutting umbilicus machine for garlic, the invention provides a kind of automatic garlic umbilicus cutting machine based on image processing techniques, described automatic garlic umbilicus cutting machine has improved cutting accuracy greatly, has reduced the loss of garlic; And have the function of real-time Communication for Power, man-machine interaction, data demonstration storage and multiple protective, realized that garlic cuts the automation control of navel.
Technical scheme of the present invention is: based on the automatic garlic umbilicus cutting machine of image processing techniques, comprise base, frame and rack-mounted control cabinet 1, material conveying mechanism and cutting mechanism, described control cabinet links to each other with material conveying mechanism, cutting mechanism respectively, described material conveying mechanism comprises drive motors I and the material disc of being located on the base, and described material disc is provided with a plurality of material cups that are positioned on the same circle; Described cutting structure comprises drive motors II, slide rail, ball-screw and is arranged on the bite that cuts on the seat; Also be provided with cutting blade motor and site checkout gear on the described cutting seat, described cutting seat is fixedly connected with ball-screw, and described bite and slide rail are for being slidingly connected; Also comprise the image acquisition mechanism that links to each other with control cabinet, described image acquisition mechanism comprises support and rack-mount camera lens, described camera lens be arranged on material cup place circle directly over.
Preferably, described cutting seat slides with slide rail by slide block and links to each other, and described slide block is the circulus that is enclosed within on the slide rail.
Preferably, described bite is installed in the below of cutting seat by connecting axle, and described cutting blade motor is installed in the top of cutting seat.
Preferably, the below of described material disc is provided with reductor, and described material disc links to each other with drive motors I by reductor.
Preferably, the top of described material disc is provided with guide pile, and described material cup is by the guide pile fixed position; Described material cup is evenly distributed near on the circle at material disc edge.
Preferably, also be provided with coding infrared sensor and journey stop gear on the described ball-screw, described coding infrared sensor is for detection of the rotating speed of ball-screw, and described journey stop gear is used for limiting the stroke of ball-screw.
Preferably, described control cabinet comprises power supply, control circuit board, drive circuit board, equipment protection module and display module; Described control circuit board is by the switch of drive circuit board control drive motors I, drive motors II and cutting blade motor; Described equipment protection module comprises power source protective module and protective module for electric machines.
Preferably, described control circuit board comprises single-chip microcomputer and digital-to-analog circuit.
Operation principle of the present invention: 1. the garlic of navel to be cut is put in the material cup, open the power switch in the control cabinet; At definite equipment normally down, press " beginning " key of lower keyboard, material disc automatic rotation under the drive of reductor turns under the camera lens of Image Processing Structure garlic; 2. camera lens sends to single-chip microcomputer in the control cabinet with the data of its collection, and single-chip microcomputer obtains cutting data after processing, and sends it to cutting mechanism and material disc; Material disc continues rotation, and garlic is turned under the bite; 3. after the site checkout gear on the cutting seat detects guide pile, transfer data to control cabinet, control cabinet makes the material disc stop motion by control drive motors I stall, ball-screw is accurately mobile under the driving of drive motors II, and the bite that drives on the cutting seat moves downward root and the umbilical region of cutting garlic along rail structure; 4. artificial continuous assisting is placed into garlic in the 8 material cups, cutting umbilicus machine for garlic automatic cycle cutting garlic; In the equipment course of work, maloperation, the system failure and people occur for the situation such as controlling, cutting umbilicus machine for garlic can quit work, and sends chimes of doom and blinking red lamp, plays warning function.
Beneficial effect of the present invention:
(1) the present invention adopts the combination of IMAQ structure, cutting mechanism and material conveying mechanism, the transfer of data that the image processor structure gathers is to control cabinet, then by control cabinet instruction is transferred to respectively cutting mechanism and material conveying mechanism, guaranteed to cut according to the concrete condition of every garlic, realized uniformity and accuracy to whole garlic umbilical region excisions;
(2) working mechanism of the present invention is: the image acquisition mechanism image data, be transferred to control cabinet, and control cabinet sends instruction according to data to material conveying mechanism, after material puts in place, the cutting mechanism entry into service; Therefore, all operating procedures are enabled instruction according to the result of a upper operating procedure all, have guaranteed to cut carrying out smoothly of navel process, have avoided mistake to cut operation;
(3) also be provided with coding infrared sensor for detection of the rotating speed of ball-screw on the ball-screw, record the revolution signal by the coding infrared sensor, process the move distance that calculates ball-screw via single-chip microcomputer, the motion control precision is increased to is not more than 0.5mm;
(4) also be provided with journey stop gear for the stroke that limits ball-screw on the ball-screw, during out of control or maloperation, the stroke limit protection switch plays a protective role at equipment;
(5) cutting mechanism is done rectilinear motion by slide block along slide rail under the interlock of ball-screw, has guaranteed the stability of motion; Under the detection of position-detection sensor, behind the garlic of guide pile location, cutter just cuts garlic and begins metering, has realized automatic identification and the strong fix of cutting;
(6) control cabinet comprises power supply, control circuit board, drive circuit board, equipment protection module and display module.Control circuit board mainly is comprised of single-chip microcomputer and numeral thereof, analog circuit, sends control signal to drive circuit board, the duty of control drive motors; Display module mainly shows job information by LCD12864, and system parameter is set to realize automatically control and manual control handover operation by keyboard; The man-machine interaction, data that has realized equipment shows the be fated development trend of mechanization and automation of modern agricultural product production and processing of the functors such as storage and multiple protective.
Description of drawings
Fig. 1 is perspective view of the present invention;
Fig. 2 is front view of the present invention;
Wherein: 1. control cabinet, 2. frame, 3. slide rail, 4. ball-screw, 5. slide block, 6. servomotor, 7. lens bracket, 8. material cup, 9. material disc, 10. base, 11. connecting axles, 12. bites, 13. camera lenses.
The specific embodiment
The present invention is described further below in conjunction with accompanying drawing.
Automatic garlic umbilicus cutting machine based on image processing techniques, comprise base 10, frame 2 and be installed in control cabinet 1, material conveying mechanism, cutting mechanism and image acquisition mechanism on the frame 2, described control cabinet 1 links to each other with material conveying mechanism, cutting mechanism and image acquisition mechanism respectively.
Described material conveying mechanism comprises drive motors I and the material disc 9 of being located on the base 10, and the below of described material disc 9 is provided with reductor, and described material disc 9 links to each other with drive motors I by reductor; The top of described material disc 9 is provided with guide pile, and described material cup 8 is by the guide pile fixed position; Described material cup 8 is evenly distributed near on the circle at material disc 9 edges.
Described cutting structure comprises drive motors II, slide rail 3, ball-screw 4 and is arranged on the bite 12 that cuts on the seat 14; Also be provided with cutting blade motor 6 and site checkout gear on the described cutting seat 14, bite 12 is installed in the below of cutting seat 14 by connecting axle 11, and described cutting blade motor 6 is installed in the top of cutting seat 14; Described cutting seat 14 is fixedly connected with ball-screw 4, and described cutting seat 14 links to each other with slide rail 3 slips by slide block 5, and described slide block 5 is the circulus that is enclosed within on the slide rail 3.Also be provided with coding infrared sensor and journey stop gear on the described ball-screw 4, described coding infrared sensor is for detection of the rotating speed of ball-screw 4, and described journey stop gear is used for limiting the stroke of the leading screw that rolls.
Described image acquisition mechanism comprises support 7 and is installed in camera lens 13 on the support 7, described camera lens 13 be arranged on material cup 8 place circles directly over.
Described control cabinet comprises power supply, control circuit board, drive circuit board, equipment protection module and display module; The described control circuit board of described control circuit board comprises single-chip microcomputer and digital-to-analog circuit, and controls the switch of drive motors I, drive motors II and cutting blade motor by drive circuit board; Described display module mainly shows job information by LCD12864, system parameter and the automatic control of realization is set and manually controls handover operation by keyboard; The present invention is powered by AC220V, and built-in 24V, 12V and 5V power module are system power supply; Described equipment protection module comprises power source protective module and protective module for electric machines.
The implementation process of automatic garlic umbilicus cutting machine of the present invention: the garlic of navel to be cut is put in the material cup 8, open the power switch in the control cabinet 1; Normally lower at definite equipment, press " beginning " key of lower keyboard, umbilicus cutting machine is understood automatic rotation material disc 9, makes garlic turn to the camera lens 7 times of Image Processing Structure; Send to single-chip microcomputer in the control cabinet 1 through IMAQ, single-chip microcomputer carries out cutting data being sent to umbilicus cutting machine after image processes; Behind the umbilicus cutting machine receive data, material disc 9 rotation, garlic turns to the bite 12 times of cutting structure, and under the control of control cabinet 1, ball-screw 4 drives cutting structures and moves downward along slide rail 3, root and the umbilical region of cutting garlic.In artificial constantly auxiliary garlic being placed in the material cup 8, cutting umbilicus machine for garlic automatic cycle cutting garlic.In the equipment course of work, maloperation, the system failure and people occur for the situation such as controlling, cutting umbilicus machine for garlic can quit work, and sends chimes of doom and blinking red lamp, plays warning function.
Claims (8)
1. based on the automatic garlic umbilicus cutting machine of image processing techniques, comprise base (10), frame (2) and be installed in control cabinet (1), material conveying mechanism and cutting mechanism on the frame (2), described control cabinet (1) links to each other with material conveying mechanism, cutting mechanism respectively, it is characterized in that: described material conveying mechanism comprises drive motors I and the material disc (9) of being located on the base (10), and described material disc (9) is provided with a plurality of material cups (8) that are positioned on the same circle; Described cutting structure comprises drive motors II, slide rail (3), ball-screw (4) and is arranged on the bite (12) that cuts on the seat (14); Also be provided with cutting blade motor (6) and site checkout gear on the described cutting seat (14), described cutting seat (14) is fixedly connected with ball-screw (4), and described bite (14) and slide rail (3) are for being slidingly connected; Also comprise the image acquisition mechanism that links to each other with control cabinet (1), described image acquisition mechanism comprises support (7) and is installed in camera lens (13) on the support (7), described camera lens (13) be arranged on material cup (8) place circle directly over.
2. the automatic garlic umbilicus cutting machine based on image processing techniques according to claim 1 is characterized in that: described cutting seat (14) slides with slide rail (3) by slide block (5) and links to each other, and described slide block (5) is the circulus that is enclosed within on the slide rail (3).
3. the automatic garlic umbilicus cutting machine based on image processing techniques according to claim 1, it is characterized in that: described bite (12) is installed in the below of cutting seat (14) by connecting axle (11), and described cutting blade motor (6) is installed in the top of cutting seat (14).
4. the automatic garlic umbilicus cutting machine based on image processing techniques according to claim 1, it is characterized in that: the below of described material disc (9) is provided with reductor, and described material disc (9) links to each other with drive motors I by reductor.
5. the automatic garlic umbilicus cutting machine based on image processing techniques according to claim 1, it is characterized in that: the top of described material disc (9) is provided with guide pile, and described material cup (8) is by the guide pile fixed position; Described material cup (8) is evenly distributed near on the circle at material disc (9) edge.
6. the automatic garlic umbilicus cutting machine based on image processing techniques according to claim 1, it is characterized in that: also be provided with coding infrared sensor and journey stop gear on the described ball-screw (4), described coding infrared sensor is for detection of the rotating speed of ball-screw (4), and described journey stop gear is used for limiting the stroke of ball-screw.
7. the described automatic garlic umbilicus cutting machine based on image processing techniques of any one according to claim 1-6, it is characterized in that: described control cabinet comprises power supply, control circuit board, drive circuit board, equipment protection module and display module; Described control circuit board is by the switch of drive circuit board control drive motors I, drive motors II and cutting blade motor; Described equipment protection module comprises power source protective module and protective module for electric machines.
8. the automatic garlic umbilicus cutting machine based on image processing techniques according to claim 7, it is characterized in that: described control circuit board comprises single-chip microcomputer and digital-to-analog circuit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210518344.2A CN103027368B (en) | 2012-12-06 | 2012-12-06 | Automatic garlic root cutting machine based on image processing technique |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210518344.2A CN103027368B (en) | 2012-12-06 | 2012-12-06 | Automatic garlic root cutting machine based on image processing technique |
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| CN103027368A true CN103027368A (en) | 2013-04-10 |
| CN103027368B CN103027368B (en) | 2015-07-01 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103471514A (en) * | 2013-09-12 | 2013-12-25 | 齐鲁工业大学 | Garlic classifying method based on machine vision and unitary linear recursive analysis |
| CN103535843A (en) * | 2013-10-16 | 2014-01-29 | 上海理工大学 | Hilum cutting machine |
| CN103960755A (en) * | 2014-05-28 | 2014-08-06 | 贵州大学 | Garlic root cutting machine |
| CN104256870A (en) * | 2014-09-19 | 2015-01-07 | 浙江省农业科学院 | Citrus sectioning equipment |
| CN104256861A (en) * | 2014-08-29 | 2015-01-07 | 王万虎 | Automatic pineapple peeling device |
| CN106360777A (en) * | 2016-11-09 | 2017-02-01 | 余志忠 | Lily pedicle taking machine |
| JP2019041592A (en) * | 2017-08-29 | 2019-03-22 | 株式会社ササキコーポレーション | Device for cutting garlic root |
| CN114081198A (en) * | 2021-10-26 | 2022-02-25 | 农业农村部南京农业机械化研究所 | Automatic root cutting device and method for bulb crops |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104256870A (en) * | 2014-09-19 | 2015-01-07 | 浙江省农业科学院 | Citrus sectioning equipment |
| CN106360777A (en) * | 2016-11-09 | 2017-02-01 | 余志忠 | Lily pedicle taking machine |
| CN106360777B (en) * | 2016-11-09 | 2018-09-21 | 余志忠 | Lily takes speed governor |
| JP2019041592A (en) * | 2017-08-29 | 2019-03-22 | 株式会社ササキコーポレーション | Device for cutting garlic root |
| CN114081198A (en) * | 2021-10-26 | 2022-02-25 | 农业农村部南京农业机械化研究所 | Automatic root cutting device and method for bulb crops |
| CN114081198B (en) * | 2021-10-26 | 2023-02-17 | 农业农村部南京农业机械化研究所 | Automatic root cutting device and method for bulb crops |
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| CN103027368B (en) | 2015-07-01 |
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