CN104070123B - A kind of decompressor being easy to the demoulding - Google Patents
A kind of decompressor being easy to the demoulding Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及冲压机械技术领域,具体涉及一种便于脱模的冲压装置。The invention relates to the technical field of stamping machinery, in particular to a stamping device for easy demoulding.
背景技术Background technique
冲压机原理是通过电动机驱动飞轮,并通过离合器,传动齿轮带动曲柄连杆机构使滑块上下运动,带动拉伸模具对钢板成型。所谓的双动就是指压力机有两个滑块,分为内滑块和外滑块,内滑块带动模具的凸模或凹模,外滑块带动模具上的压边圈,在拉伸时压边圈首先动作压住钢板边缘,内滑块再动作进行拉伸。The principle of the stamping machine is to drive the flywheel through the motor, and through the clutch, the transmission gear drives the crank linkage mechanism to move the slider up and down, and drives the drawing die to form the steel plate. The so-called double action means that the press has two sliders, which are divided into an inner slider and an outer slider. The inner slider drives the punch or die of the mold, and the outer slider drives the blankholder on the mold. When the blank holder first moves to press the edge of the steel plate, the inner slider moves again to stretch.
冲压靠压力机和模具对板材、带材、管材和型材等施加外力,使之产生塑性变形或分离,从而获得所需形状和尺寸的工件(冲压件)的成形加工方法。Stamping relies on presses and molds to apply external forces to plates, strips, pipes, and profiles to cause plastic deformation or separation to obtain workpieces (stampings) of required shape and size.
冲压加工是借助于常规或专用冲压设备的动力,使板料在模具里直接受到变形力并进行变形,从而获得一定形状,尺寸和性能的产品零件的生产技术。板料,模具和设备是冲压加工的三要素。Stamping processing is a production technology that uses the power of conventional or special stamping equipment to directly subject the sheet to deformation force and deform in the mold, so as to obtain product parts of a certain shape, size and performance. Sheet metal, mold and equipment are the three elements of stamping processing.
按冲压加工温度分为热冲压和冷冲压。前者适合变形抗力高,塑性较差的板料加工;后者则在室温下进行,是薄板常用的冲压方法。它是金属塑性加工(或压力加工)的主要方法之一,也隶属于材料成型工程技术。According to the stamping processing temperature, it is divided into hot stamping and cold stamping. The former is suitable for sheet metal processing with high deformation resistance and poor plasticity; the latter is carried out at room temperature and is a commonly used stamping method for thin plates. It is one of the main methods of metal plastic processing (or pressure processing), and it also belongs to material forming engineering technology.
冲压机是一种通过电动机驱动飞轮,并通过离合器,传动齿轮带动曲柄连杆机构使滑块上下运动,带动拉伸模具对待冲压零件成型的机械设备。The stamping machine is a kind of mechanical equipment that drives the flywheel through the motor, and drives the crank linkage mechanism through the clutch and the transmission gear to move the slider up and down, and drives the drawing die to form the stamping parts.
目前,在对冲压件进行冲压时冲压后的工件经常卡在磨具上,需要人工将其翘起,有时因为卡的太紧需要耗费大量的人力、物力去解决。费时费力,且容易引发安全事故。At present, when stamping stamped parts, the stamped workpiece is often stuck on the abrasive tool, and it needs to be lifted manually. Sometimes it takes a lot of manpower and material resources to solve it because the jam is too tight. Time-consuming and labor-intensive, and easily lead to safety accidents.
在中国专利申请号:201310249322中公开了一种冲压机,包括第一冲压机(1)、第二冲压机(2),还包括钢带进料装置(11)、第一出料装置(12)、工件进料装置(21)、第二出料装置(22)和传送装置(3);所述的钢带进料装置和第一出料装置水平安装在第一冲压机上,并能与第一冲压机上同步协调动作;所述的工件进料装置(21)和第二出料装置(22)水平安装在第二冲压机(2)上,并能与第二冲压机(2)同步协调动作;所述的传送装置(3)设置在第一冲压机(1)上的第一出料装置(11)与第二冲压机(2)上的工件进料装置(21)之间。其优点在于:本冲压机将两台冲压机通过自动输运装置相互连成一体,实现连续加工工件的目的,不仅降低了劳动强度,而且大幅地提高了产品加工的生产效率,有效地降低劳动力的生产成本。该技术方案没有解决工件冲压后容易卡在模具上的问题,有待改进。A punching machine is disclosed in Chinese patent application number: 201310249322, comprising a first punching machine (1), a second punching machine (2), a steel strip feeding device (11), a first discharging device (12) ), workpiece feeding device (21), second discharging device (22) and transmission device (3); described steel strip feeding device and the first discharging device are horizontally installed on the first stamping machine, and can be connected with Synchronous and coordinated actions on the first punching machine; the workpiece feeding device (21) and the second discharging device (22) are horizontally installed on the second punching machine (2), and can be synchronized with the second punching machine (2) Coordinated actions; the conveying device (3) is arranged between the first discharging device (11) on the first punching machine (1) and the workpiece feeding device (21) on the second punching machine (2). Its advantages are: this punching machine connects two punching machines with each other through an automatic conveying device to achieve the purpose of continuous processing of workpieces, which not only reduces labor intensity, but also greatly improves the production efficiency of product processing, effectively reducing labor force production cost. This technical solution does not solve the problem that the workpiece is easily stuck on the mold after punching, and needs to be improved.
在中国专利申请号:201310653847中公开了一种冲压机,包括支撑腿,所述支撑腿上端设有下模座,所述下模座与上模座之间设有导向杆,所述导向杆之间设有导向板,所述导向板中间设有冲压头,所述导向杆内侧设有止动块,所述止动块之间设有凹模,所述凹模与下模座上设有卸料孔,所述支撑座的内侧上设有凹槽,所述凹槽之间设有收容箱,所述导向杆内部在导向板与下模座之间设有回位弹簧,所述止动块的上端设有减震层。该技术方案没有解决工件冲压后容易卡在模具上的问题,有待改进。A stamping machine is disclosed in Chinese patent application number: 201310653847, which includes supporting legs, the upper end of the supporting legs is provided with a lower die base, and a guide rod is provided between the lower die base and the upper die base, and the guide rod There is a guide plate between them, a stamping head is arranged in the middle of the guide plate, a stop block is arranged inside the guide rod, a die is arranged between the stop blocks, and a die is arranged on the die base and the lower die base. There is a discharge hole, grooves are arranged on the inner side of the support seat, a storage box is arranged between the grooves, and a return spring is arranged inside the guide rod between the guide plate and the lower mold base. The upper end of the stop block is provided with a shock-absorbing layer. This technical solution does not solve the problem that the workpiece is easily stuck on the mold after punching, and needs to be improved.
发明内容Contents of the invention
针对上述问题,本发明提供了一种便于脱模的冲压装置,能够有效将工件和凸模进行脱模分离,同时,结构简单,使用方便。In view of the above problems, the present invention provides a stamping device for easy demoulding, which can effectively separate the workpiece and the punch, and meanwhile, has a simple structure and is easy to use.
为了解决上述问题,本发明提供的技术方案为:In order to solve the above problems, the technical solution provided by the invention is:
一种便于脱模的冲压装置,包括冲压机构、工作台、凸模,所述凸模置于所述工作台表面,还包括隔板、驱动装置,所述隔板套在所述凸模的外侧,所述驱动装置与所述隔板的底部连接,所述驱动装置与所述冲压机构电连接。当冲击机构冲压作业结束后,冲压机构上升,此时,驱动装置获得信号,驱动装置驱动隔板上升,隔板将工件从凸模上分离出来,便于及时将工件运走。解决了工件冲压后容易与凸模卡死的问题,减轻了人工劳动强度,结构简单、实用。A stamping device for easy demoulding, comprising a stamping mechanism, a workbench, and a punch, the punch is placed on the surface of the workbench, and a partition, a driving device, the partition is set on the punch On the outside, the driving device is connected to the bottom of the partition, and the driving device is electrically connected to the stamping mechanism. After the stamping operation of the impact mechanism is completed, the stamping mechanism rises. At this time, the driving device receives a signal, and the driving device drives the partition to rise, and the partition separates the workpiece from the punch, so that the workpiece can be transported away in time. The problem that the workpiece is easily stuck with the punch after stamping is solved, the labor intensity is reduced, and the structure is simple and practical.
优选的,所述驱动装置包括2个气缸,即第一气缸、第二气缸,位于所述凸模两侧,第一、第二气缸均与所述隔板底部连接,所述第一气缸的伸缩高度大于所述第二气缸的伸缩高度。利用气缸驱动隔板上升,设计不同高度的气缸是为了便于工件在隔板上滑动。Preferably, the driving device includes two cylinders, namely a first cylinder and a second cylinder, located on both sides of the punch, the first and second cylinders are connected to the bottom of the partition, and the first cylinder The telescopic height is greater than the telescopic height of the second cylinder. The cylinder is used to drive the partition to rise, and the cylinders of different heights are designed to facilitate the sliding of the workpiece on the partition.
优选的,所述第一气缸的伸缩高度不小于所述凸模的高度,小于所述工作台与所述冲压机构的垂直距离。Preferably, the telescopic height of the first cylinder is not less than the height of the punch, and is less than the vertical distance between the workbench and the stamping mechanism.
优选的,所述驱动装置包括4个气缸,即第三、第四、第五、第六气缸,关于所述凸模对称,依次与所述隔板的底部连接,所述第三、第四气缸的伸缩高度均大于所述第五、第六气缸的伸缩高度。利用气缸驱动隔板上升,设计不同高度的气缸是为了便于工件在隔板上滑动。Preferably, the driving device includes 4 cylinders, namely the third, fourth, fifth and sixth cylinders, which are symmetrical with respect to the punch and are sequentially connected to the bottom of the partition, the third and fourth The telescopic heights of the cylinders are greater than the telescopic heights of the fifth and sixth cylinders. The cylinder is used to drive the partition to rise, and the cylinders of different heights are designed to facilitate the sliding of the workpiece on the partition.
优选的,所述第三、第四气缸的伸缩高度不小于所述凸模的高度,小于所述工作台与所述冲压机构的垂直距离。Preferably, the telescopic heights of the third and fourth cylinders are not less than the height of the punch, and less than the vertical distance between the workbench and the stamping mechanism.
优选的,还包括料槽,该料槽的进料口位于所述隔板上升高度较低的一侧;气缸上升时,由于气缸的高度不同,工件在隔板上从较高处向较低处滑动,从较低处滑进料槽的进料口。Preferably, it also includes a material trough, the feed port of which is located at the lower side of the rising height of the partition; when the cylinder rises, due to the different heights of the cylinder, the workpiece moves from higher to lower on the partition. Sliding from the bottom, slide the feed port of the feed chute from the lower part.
优选的,还包括储料箱,该储料箱位于所述料槽的出料口。Preferably, a material storage box is also included, and the material storage box is located at the discharge port of the material trough.
优选的,所述料槽、储料箱中均铺设有橡胶或塑料;防止划伤工件表面。Preferably, rubber or plastic is laid in the trough and the storage box to prevent scratching the surface of the workpiece.
与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:
本发明通过驱动装置上升带动隔板上升,从而带动工件进行脱模;本发明解决了工件冲压后容易与凸模卡死的问题,减轻了人工劳动强度,自动化水平高,结构简单、实用。The invention drives the partition to rise through the driving device, thereby driving the workpiece to be demolded; the invention solves the problem that the workpiece is easily stuck with the punch after stamping, reduces the labor intensity, has a high level of automation, and is simple and practical in structure.
附图说明Description of drawings
图1为本发明实施例1的结构示意图;Fig. 1 is the structural representation of embodiment 1 of the present invention;
图2为本发明实施例1的右视图;Fig. 2 is the right side view of Embodiment 1 of the present invention;
图3为本发明实施例2的右视图。Fig. 3 is a right side view of Embodiment 2 of the present invention.
图中:1、冲压机构,2、工作台,3、凸模,4、隔板,5、第一气缸,6、第二气缸,7、第三气缸,8、第四汽缸,9、第五气缸,10、第六气缸,11、料槽,12、储料箱。In the figure: 1. Stamping mechanism, 2. Worktable, 3. Punch, 4. Partition plate, 5. The first cylinder, 6. The second cylinder, 7. The third cylinder, 8. The fourth cylinder, 9. The first cylinder Five cylinders, 10, the sixth cylinder, 11, hopper, 12, storage box.
具体实施方式detailed description
下面对本发明做进一步说明:The present invention is described further below:
实施例1:Example 1:
结合图1、图2:一种便于脱模的冲压装置,包括冲压机构1、工作台2、凸模3、料槽11、储料箱12、隔板4、驱动装置,凸模3置于工作台2表面,隔板4套在凸模3的外侧,驱动装置包括4个气缸,即第三气缸7、第四气缸8、第五气缸9、第六气缸10,关于凸模3对称,依次与隔板4的底部连接,第三、第四气缸的伸缩高度均大于第五、第六气缸的伸缩高度,驱动装置与冲压机构1电连接。Combined with Figure 1 and Figure 2: a stamping device for easy demoulding, including a stamping mechanism 1, a workbench 2, a punch 3, a trough 11, a storage box 12, a partition 4, a driving device, and the punch 3 is placed On the surface of the workbench 2, the separator 4 is set on the outside of the punch 3, and the driving device includes 4 cylinders, namely the third cylinder 7, the fourth cylinder 8, the fifth cylinder 9, and the sixth cylinder 10, which are symmetrical about the punch 3, They are connected with the bottom of the partition plate 4 in turn, the telescopic heights of the third and fourth cylinders are greater than those of the fifth and sixth cylinders, and the driving device is electrically connected with the stamping mechanism 1 .
当冲击机构1冲压作业结束后,冲压机构1上升,此时,驱动装置获得信号,气缸驱动隔板4上升,隔板4将工件从凸模3上分离出来,便于及时将工件运走。解决了工件冲压后容易与凸模3卡死的问题,减轻了人工劳动强度,结构简单、实用。利设计不同高度的气缸是为了便于工件在隔板4上滑动。After the stamping operation of the impact mechanism 1 is finished, the stamping mechanism 1 rises. At this time, the driving device receives a signal, and the cylinder drives the partition 4 to rise. The partition 4 separates the workpiece from the punch 3, so that the workpiece can be transported away in time. The problem that the workpiece is easily stuck with the punch 3 after stamping is solved, the labor intensity is reduced, and the structure is simple and practical. The purpose of designing cylinders of different heights is to facilitate the sliding of the workpiece on the dividing plate 4.
第三、第四气缸的伸缩高度不小于凸模3的高度,小于工作台2与冲压机构1的垂直距离。The telescopic heights of the third and fourth cylinders are not less than the height of the punch 3 and less than the vertical distance between the workbench 2 and the stamping mechanism 1 .
料槽11的高度不大于第五气缸9、第六气缸10的伸缩高度;该料槽11的进料口位于隔板4上升高度较低的一侧;气缸上升时,由于气缸的高度不同,工件在隔板4上从较高处向较低处滑动,从较低处滑进料槽11的进料口。The height of the feed tank 11 is not greater than the telescopic height of the fifth cylinder 9 and the sixth cylinder 10; the feed port of the feed tank 11 is located on the lower side of the rising height of the dividing plate 4; when the cylinder rises, due to the different heights of the cylinder, The workpiece slides from a higher place to a lower place on the dividing plate 4, and slides into the feeding port of the feeding chute 11 from the lower place.
储料箱12位于料槽11的出料口。The material storage box 12 is located at the material outlet of the material tank 11 .
料槽11、储料12箱中均铺设有橡胶或塑料;防止划伤工件表面。Rubber or plastics are all paved in the material trough 11 and the material storage 12 case; prevent from scratching the surface of the workpiece.
实施例2:Example 2:
结合图3:一种便于脱模的冲压装置,包括冲压机构1、工作台2、凸模3、料槽11、储料箱12、隔板4、驱动装置,凸模3置于工作台2表面,隔板4套在凸模3的外侧,驱动装置包括2个气缸,即第一气缸5、第二气缸6,位于凸模3两侧,第一、第二气缸均与隔板4底部连接,第一气缸5的伸缩高度大于第二气缸6的伸缩高度,驱动装置与冲压机构1电连接。Combined with Figure 3: A stamping device for easy demoulding, including a stamping mechanism 1, a workbench 2, a punch 3, a trough 11, a storage box 12, a partition 4, and a driving device, and the punch 3 is placed on the workbench 2 On the surface, the separator 4 is set on the outside of the punch 3, and the driving device includes two cylinders, namely the first cylinder 5 and the second cylinder 6, which are located on both sides of the punch 3, and the first and second cylinders are connected to the bottom of the separator 4. Connected, the telescopic height of the first air cylinder 5 is greater than the telescopic height of the second air cylinder 6, and the driving device is electrically connected with the stamping mechanism 1.
当冲击机构1冲压作业结束后,冲压机构1上升,此时,驱动装置获得信号,气缸驱动隔板4上升,隔板4将工件从凸模3上分离出来,便于及时将工件运走。解决了工件冲压后容易与凸模3卡死的问题,减轻了人工劳动强度,结构简单、实用。利设计不同高度的气缸是为了便于工件在隔板4上滑动。After the stamping operation of the impact mechanism 1 is finished, the stamping mechanism 1 rises. At this time, the driving device receives a signal, and the cylinder drives the partition 4 to rise. The partition 4 separates the workpiece from the punch 3, so that the workpiece can be transported away in time. The problem that the workpiece is easily stuck with the punch 3 after stamping is solved, the labor intensity is reduced, and the structure is simple and practical. The purpose of designing cylinders of different heights is to facilitate the sliding of the workpiece on the dividing plate 4.
第一气缸5的伸缩高度不小于凸模3的高度,小于工作台2与冲压机构1的垂直距离。The telescopic height of the first cylinder 5 is not less than the height of the punch 3 and less than the vertical distance between the workbench 2 and the stamping mechanism 1 .
料槽11的高度不大于第二气缸6的伸缩高度;该料槽11的进料口位于隔板4上升高度较低的一侧;气缸上升时,由于气缸的高度不同,工件在隔板4上从较高处向较低处滑动,从较低处滑进料槽11的进料口。The height of the trough 11 is not greater than the telescopic height of the second cylinder 6; the feed port of the trough 11 is located on the side of the lower rising height of the partition plate 4; Sliding from a higher place to a lower place on the top, and sliding the feed inlet of the feed chute 11 from a lower place.
储料箱12位于料槽11的出料口。The material storage box 12 is located at the material outlet of the material tank 11 .
料槽11、储料12箱中均铺设有橡胶或塑料;防止划伤工件表面。Rubber or plastics are all paved in the material trough 11 and the material storage 12 case; prevent from scratching the surface of the workpiece.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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|---|---|---|---|---|
| EP3219404B1 (en) * | 2016-03-17 | 2018-06-06 | TRUMPF Werkzeugmaschinen GmbH + Co. KG | Machining unit and machine-tool for stamping workpieces, in particular metal sheets |
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| CN104070123A (en) | 2014-10-01 |
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Denomination of invention: A stamping device that is easy to demold Granted publication date: 20161116 Pledgee: Ningguo SME financing Company limited by guarantee Pledgor: ANHUI HONGQIAO METAL MANUFACTURING Co.,Ltd. Registration number: Y2025980048475 |
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