CN202068916U - A stem washing and maillard reaction fragrance enhancing system applicable to cigarette production - Google Patents
A stem washing and maillard reaction fragrance enhancing system applicable to cigarette production Download PDFInfo
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- CN202068916U CN202068916U CN201020666158XU CN201020666158U CN202068916U CN 202068916 U CN202068916 U CN 202068916U CN 201020666158X U CN201020666158X U CN 201020666158XU CN 201020666158 U CN201020666158 U CN 201020666158U CN 202068916 U CN202068916 U CN 202068916U
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- stem
- stalk
- maillard reaction
- washing
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Abstract
The utility model discloses a stem washing and maillard reaction fragrance enhancing system applicable to cigarette production. The stem washing and maillard reaction fragrance enhancing system comprises a stem washing module and a post-processing module which is a maillard reaction system and comprises a charging and dampening device, a cut stem storing device, a cut stem drying device, and a terminal cooling device. The stem washing module is successively connected with a tobacco stem warming device, a stem pressing device, a first cooling device and a stem cutting device and then is connected with the charging and dampening device in the maillard reaction system. The stem washing and maillard reaction fragrance enhancing system realizes the organic integration of the maillard reaction system and a conventional tobacco stem processing device, and thus enables the tobacco stem processing processes to be linked up closely and enables the tobacco stem to pass a preprocessing device of the maillard reaction and then enter the maillard reaction system for sufficient fragrance enhancing reaction, thereby guaranteeing that the acquired cut stem has obviously reduced miscellaneous flavors and improved fragrance and mouthfeel.
Description
Technical field
The utility model belongs to the production of cigarettes field, relate to a kind of be applied in the production of cigarettes washing the stalk and Maillard reaction flavouring system.
Background technology
Offal accounts for the 20%-25% of raw tobacco material, compares with tobacco leaf chemical composition, and sugar, nicotine and aromatic substance content are lower, and content of cellulose is higher.In the production of cigarettes process, offal is processed to stem and mixes by a certain percentage to be assigned in be made into cigarette in the pipe tobacco usually, with utilization rate, reduction cigarette list case pipe tobacco consumption and cost, the combustibility of improving pipe tobacco and the burst size of reduction coke tar in cigarette and the security of sucking that improves cigarette that improves tobacco material.
The conventional treatment process of offal is at present:
Wash stalk → offal to heat → Terrier Storage → offal heat → press obstruct → cut stem → stem feeding → stem expanded with drying → selection by winnowing → storage.In this process, how to reduce the assorted gas content of offal, optimize mouthfeel, enrichment cigarette perfume (or spice), be the research focus of numerous tobacco manufacturing enterprise.Adding Maillard reaction and handle in offal manufacturing process, is a method optimizing offal fragrance and mouthfeel.But because this Maillard reaction treatment step is still immature at present, relevant production equipment also comparatively is short of, and has restricted the production and the application of offal.
Summary of the invention
The purpose of this utility model provides a kind of stem production system that high-end stem is produced that also is adapted to, and organically combines with the Maillard reaction incense-strengthening process of optimizing washing stalk, to adapt to the needs that stem subtracts assorted Titian.
The utility model is achieved through the following technical solutions above-mentioned purpose:
Utility model provide a kind of be applied in the production of cigarettes washing the stalk and the enzymolysis system, comprise and wash stalk module and post-processing module, it is characterized in that described post-processing module is the Maillard reaction system, comprise reinforced moisture regain device, stem storage facility, stem drying device and terminal cooling device, the described stalk module of washing is by connecting the offal heating device successively, press stalk device, first cooling device, cutting the stalk device, further is connected with reinforced moisture regain device in the Maillard reaction system again.
In the Maillard reaction system, the moisture regain device comprises that stem adds inlet and first reaction mass adds inlet, this reaction mass adds inlet in order to add enzyme combination and reaction material combination (sugar and amino acid whose combination), these combinations all are to adopt reinforced cylinder unit, add in the reaction system with liquid form.Stem adds inlet and first reaction mass and adds inlet and be provided with feeder, gauge line and control type electronic scale, in order to the quantitative feeding of realizing evenly accurately applying.Also be provided with second reaction mass on the stem storage facility and add inlet, this mouth is provided with feeder, gauge line and control type electronic scale equally, in order to quantitative interpolation reaction material combination (sugar and amino acid whose combination), with the carrying out of further promotion Maillard reaction.
Above-mentioned stem drying device is a pneumatic dryer, and baking temperature is set to more than 170 ℃.
Wash the stalk module and comprise that washing the stalk device obstructs device with profit: wherein the front and back of profit stalk device also respectively are connected with one-level Terrier Storage device and secondary Terrier Storage device; One-level Terrier Storage device enters profit stalk device by the first quantitative feeder.Profit stalk device is a drum-type profit stalk device.
Therefore carrying out the transition to the process of post-processing module from washing the stalk module, offal need carry out certain processing, comprises heating processing, is provided with the offal heating device washing between stalk module and the Maillard reaction system, preferably the drum-type heating device.In order to make offal enter the offal heating device with suitable amount, obtain uniform high-temperature process, also be connected with the drawing-in device of limiting the quantity of before the offal heating device, when in the secondary Terrier Storage device of offal from wash the stalk module, sending, enter the offal heating device via the second quantitative feeder, to realize control to the offal amount.
Compared with prior art, the utlity model has following beneficial effect:
1. the system that provides of the utility model organically is incorporated into the Maillard reaction system in traditional offal treating apparatus, make the offal processing procedure be connected closely, further enter in the Maillard reaction system again by the pretreatment unit that helps Maillard reaction, carry out sufficient Titian reaction, the assorted gas of the stem that is obtained obviously reduces, and fragrance and mouthfeel all get a promotion.
2. in the system that the utility model provides, post-processing module (being the Maillard reaction system) has been carried out rational setting, by quantitatively replenishing of feeder, gauge line and the combination of control type electronic scale realization response thing, help regulating the degree of Maillard reaction, and the connection of each device is provided with compactness, is difficult for producing the accumulation of feeding.
3. by organic configuration of the utility model system, improved stem and produced flow.
Description of drawings
Fig. 1 is the utility model system schematic.Wherein 1 for washing the stalk device, and 2 is one-level Terrier Storage device, and 3 is the first quantitative feeder, 4 are profit stalk device, and 5 is secondary Terrier Storage device, and 6 is the second quantitative feeder, 7 is the offal heating device, and 8 for pressing the stalk device, and 9 is first cooling device, 10 for cutting the stalk device, and 11 for stem adds inlet, and 12 are the moisture regain device, 13 is that first reaction mass adds inlet, and 14 is the stem storage facility, and 15 is that second reaction mass adds inlet, 16 is the stem drying device, and 17 is cooling device.
The specific embodiment
Below further specify the technical solution of the utility model by specific embodiment.
Embodiment 1
Stalk device 1 is washed in setting, washes stalk device 1 link one-level Terrier Storage device 2, enters drum-type profit stalk device 4 by the first quantitative feeder 3, connects secondary Terrier Storage device 5 again.Offal is finished the stalk process of washing in this system.Enter the preceding processing procedure of Maillard reaction afterwards.Be connected with the offal heating device 7(drum-type of the second quantitative feeder 6 by secondary Terrier Storage device 5), enter and press stalk device 8, first cooling device 9, cut stalk device 10 afterwards again.Through this process, offal becomes stem, enters next step Maillard reaction system.Cut stalk device 10 and add inlet 11 connection moisture regain devices 12 by the stem on the moisture regain device, this stem adds inlet 11 and is provided with feeder, gauge line and control type electronic scale, in order to quantitative feeding; Also be provided with first reaction mass on the moisture regain device 12 and add inlet 13, in order to add the needed enzyme of Maillard reaction; Moisture regain device 12 and then connection stem storage facility 14, also be provided with second reaction mass on the stem storage facility and add inlet 15, add enzyme in order to replenish, after the Terrier Storage, the stem storage facility connects air-flowing type stem drying device 16, after carrying out high-temperature process (70 ℃), further enter cooling device 17 again, become the stem of Titian.
Claims (10)
- One kind be applied in the production of cigarettes washing the stalk and Maillard reaction flavouring system, comprise and wash stalk module and post-processing module, it is characterized in that described post-processing module is the Maillard reaction system, comprise reinforced moisture regain device, stem storage facility, stem drying device and terminal cooling device, the described stalk module of washing is by connecting the offal heating device successively, press stalk device, first cooling device, cutting the stalk device, further is connected with reinforced moisture regain device in the Maillard reaction system again.
- 2. the system as claimed in claim 1 is characterized in that described reinforced moisture regain device comprises that stem adds inlet and first reaction mass adds inlet.
- 3. the system as claimed in claim 1 is characterized in that also having on the described stem storage facility second reaction mass to add inlet.
- 4. system as claimed in claim 3 is characterized in that described stem adds inlet, first reaction mass and adds inlet and second reaction mass and add inlet and be provided with feeder, gauge line and control type electronic scale, in order to quantitative feeding.
- 5. the system as claimed in claim 1 is characterized in that described stem drying device is a pneumatic dryer.
- 6. the system as claimed in claim 1 is characterized in that the described stalk module of washing comprises that washing the stalk device obstructs device with profit.
- 7. system as claimed in claim 6 is characterized in that the front and back of described profit stalk device also respectively are connected with one-level Terrier Storage device and secondary Terrier Storage device, and one-level Terrier Storage device enters profit stalk device by the first quantitative feeder.
- 8. system as claimed in claim 7 is characterized in that described profit stalk device is a drum-type profit stalk device.
- 9. the system as claimed in claim 1 is characterized in that described offal heating device is the drum-type heating device.
- 10. system as claimed in claim 9 is characterized in that being connected with the second quantitative feeder before the described offal heating device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020666158XU CN202068916U (en) | 2010-12-17 | 2010-12-17 | A stem washing and maillard reaction fragrance enhancing system applicable to cigarette production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020666158XU CN202068916U (en) | 2010-12-17 | 2010-12-17 | A stem washing and maillard reaction fragrance enhancing system applicable to cigarette production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202068916U true CN202068916U (en) | 2011-12-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201020666158XU Expired - Lifetime CN202068916U (en) | 2010-12-17 | 2010-12-17 | A stem washing and maillard reaction fragrance enhancing system applicable to cigarette production |
Country Status (1)
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| CN (1) | CN202068916U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102907756A (en) * | 2012-09-10 | 2013-02-06 | 上海聚华科技股份有限公司 | Tobacco cut stem reconstructing production system |
| CN103070470A (en) * | 2013-01-17 | 2013-05-01 | 广东中烟工业有限责任公司 | Pretreatment method for manufacturing stems by using tobacco stems |
-
2010
- 2010-12-17 CN CN201020666158XU patent/CN202068916U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102907756A (en) * | 2012-09-10 | 2013-02-06 | 上海聚华科技股份有限公司 | Tobacco cut stem reconstructing production system |
| CN102907756B (en) * | 2012-09-10 | 2015-10-07 | 上海聚华科技股份有限公司 | Tobacco stem shredly reproduce production system |
| CN103070470A (en) * | 2013-01-17 | 2013-05-01 | 广东中烟工业有限责任公司 | Pretreatment method for manufacturing stems by using tobacco stems |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20111214 |