CN104382221A - Method for processing tobacco stems into cut stems - Google Patents

Method for processing tobacco stems into cut stems Download PDF

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Publication number
CN104382221A
CN104382221A CN201410527447.4A CN201410527447A CN104382221A CN 104382221 A CN104382221 A CN 104382221A CN 201410527447 A CN201410527447 A CN 201410527447A CN 104382221 A CN104382221 A CN 104382221A
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China
Prior art keywords
stem
offal
stalk
humidifying
warming
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Granted
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CN201410527447.4A
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Chinese (zh)
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CN104382221B (en
Inventor
白永忠
龙雨蛟
朱雪峰
可文庚
罗军
许永明
张云飞
梅健
杨仁礼
徐金和
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Hongyun Honghe Tobacco Group Co Ltd
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Hongyun Honghe Tobacco Group Co Ltd
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Priority to CN201410527447.4A priority Critical patent/CN104382221B/en
Publication of CN104382221A publication Critical patent/CN104382221A/en
Application granted granted Critical
Publication of CN104382221B publication Critical patent/CN104382221B/en
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B5/00Stripping tobacco; Treatment of stems or ribs
    • A24B5/16Other treatment of stems or ribs, e.g. bending, chopping, incising

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  • Manufacture Of Tobacco Products (AREA)

Abstract

The invention discloses a method for processing tobacco stems into cut stems. The method comprises the steps of stem and leaf separation, tobacco stem screening, tobacco stem heating and humidifying, stem pressing, stem baking, tobacco stem storage, tobacco stem dampening, tobacco stem formula mixing, secondary tobacco stem heating and humidifying, secondary stem pressing, stem shred cutting, stem shred feeding, stem shred heating and humidifying, stem shred drying, stem shred winnowing, flavoring and the like. A whole set of complete new method for processing the cut stems is formed from threshing and redrying the cut stems to processing the cut stems from the cut stems. The method improves production environment of cut stem, reduces production cost, and improves quality of cut stem. The method is simple and convenient, has strong operability and is convenient for realizing large-scale production and application.

Description

A kind of offal is processed into the method for stem
Technical field
The invention belongs to tobacco manufacture field, be specifically related to a kind of offal and process and the method making stem.
Background technology
Offal is the part of tobacco leaf, beat that the offal after leaf accounts for tobacco leaf gross weight 25 ~ 30%.Present stage, cigar mill makes stem using offal to use as cigarette filler.Offal profile is bar shaped and close structure, and existing stem processing method is more complicated, and the improvement effect of process to stem interior quality is less.
About the processing technology of stem in 2003 editions " cigarette process specification ", and threshing redrying plant and cigar mill apply more offal and stem production technology is mainly now: during beating and double roasting, tobacco leaf is after beating leaf and making stalk leaf be separated, the offal screened out after the broken stalk of part and large stalk head directly enters stalk roasting machine and offal moisture is baked to 12.0 ~ 14.5%, and then offal enters warehouse storage.When cigar mill stem is produced, offal enters washing stalk, terrier, Terrier Storage, steaming stalk and pressure stalk, cuts stem after warehouse discharging, then carries out feeding in raw material, the operation process such as expansion drying, selection by winnowing, perfuming, completes stem production.This process, first do not take into full account that offal obstructs the impact of the more multipair stem quality of block at the broken stalk of beating and double roasting process and stalk head, secondly, the feature not making full use of new infarcted tissue softer processes offal, makes offal loose and is beneficial to further throwing, and offal is baked in stalk process in redrying, the primary transformants of the inner adverse chemical composition of offal, improves cabo quality, traditional process offal does not carry out loose process when redrying, not only dry but also hard from the offal of warehouse charging, can only by washing, terrier, pressure stalk is carried out again after the links such as long period terrier storage make regaining moisture of cabo, cut the process such as stem, washing uses a large amount of hot water to cause water resource when obstructing and adds a large amount of wastes of thermoelectric power, and volatilize in offal conveyer belt and terrier storage cabinet by the surface water that the offal after washing is taken out of and deposit drippage, affect the neat and tidy of production environment, the large amount of sewage that washing stalk produces enters municipal sewage pipe network, increase the processing pressure of municipal sewage.Three, due to the tissue tight of offal, during washing stalk, offal fully cannot absorb moisture in the water-washing process of short time, also needs the terrier storage of long period to make moisture enter offal inside and returns thoroughly, add the production time that stem is online; 4th, traditional offal throwing method can produce a large amount of dust in the process that feeds intake of offal bale breaking batch turning, affects greatly production environment;
At present, also the method utilizing the raw stalk of beating and double roasting to carry out pressing stalk is had in the prior art, see Chinese patent CN102599640, but this method mainly improves cut stem quality based on adding ferment treatment after pressure stalk, and directly the method that redrying is connected with throwing, offal relatively large after not fully taking into account beating and double roasting cannot utilize at cigarette factory in time and digest, and also needs the problem of carrying out storing in a warehouse after roasting.The second, after not proposing to utilize beating and double roasting offal to carry out warming and humidifying, rapid draing makes the process of cabo expansion; Three, after not proposing offal storage, the stem treatment process method processed of the offal that moisture is less.In offal throwing link; also throwing is had to utilize the method for vacuum conditioning process; see Chinese patent CN102972856; but this method does not relate to the process of beating and double roasting offal; this method is mainly based on the screening method of offal before chopping; offal still adopts not getting damp again through the offal of redrying pressure stalk of conventional storage, and moisture regain requires higher, and actual production process operation easier is larger.
In general, although the research of present stage to cut rolled stem processing procedure is more, goes back neither one and carry out the comprehensive stem optimization process scheme comprehensively considered for from beating and double roasting up to the whole process procedure making stem.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, provide a kind of from tobacco threshing and redrying until offal to be made a whole set of complete stem processing method of stem.Thus improve stem production environment, reduce production cost, improve cut stem quality.
Object of the present invention is achieved by the following technical programs.
Except as otherwise noted, percentage of the present invention is mass percent.
Offal is processed into a method for stem, comprises the following steps:
(1) obstruct leaf to be separated: tobacco leaf is beaten after leaf through routine and obstructed leaf separation, and controlling offal moisture content is 17 ~ 24%;
(2) offal screening: gained offal first uses the screen cloth of 20 × 5.5mm to remove broken stalk and tiny stalk, and then remove stalk head, stalk block with the screen cloth of (40 ~ 50) × (6.0 ~ 6.8) mm;
(3) offal warming and humidifying: the offal sieved is delivered in warming and humidifying equipment, warming and humidifying process under the steam pressure of 0.4 ~ 0.6Mpa, makes offal moisture be increased to 21 ~ 31%;
(4) pressure stalk: pressure stalk is carried out to the offal after warming and humidifying, the pressure stalk gap of tobacco stem flattener is 0.8 ~ 1.3mm;
(5) roasting stalk: the offal pressed is 11 ~ 14% with roasting stalk equipment rapid draing to moisture content;
(6) offal storage: dried offal enters old stalk warehouse storage;
(7) regaining moisture of cabo: the offal recalled from old stalk warehouse is first 15 ~ 19% with vacuum conditioner humidification to moisture content; And then be 25 ~ 30% with offal moisture regaining machine humidification to moisture content;
(8) offal formula mixture: adopt the mode of horizontal reciprocating cloth to carry out proportioning mixing to the offal entering different cultivars, ratio in cabinet offal formula;
(9) offal secondary warming and humidifying: the offal that mixture is good is delivered in warming and humidifying equipment, carries out warming and humidifying process under the steam pressure of 0.4 ~ 0.6Mpa, the offal moisture content after process is 29 ~ 35%;
(10) secondary pressure stalk: pressure stalk is carried out to the offal after secondary warming and humidifying, tobacco stem flattener pressure stalk gap 0.8 ~ 1.3mm;
(11) stem is cut: with filament cutter, the offal after secondary pressure stalk is cut into stem, chopping thickness is 0.08 ~ 0.18mm;
(12) stem feeds in raw material: apply feed liquid to stem, feed ratio 0.5 ~ 5%;
(13) stem warming and humidifying and stem drying: the stem after cutting is carried out stem warming and humidifying, and the steam pressure of warming and humidifying is 0.4 ~ 0.7Mpa, and the stem after warming and humidifying enters cut-tobacco drier fast, and being dried to moisture of cut stem is 11.5 ~ 14.5%;
(14) stem selection by winnowing, perfuming: dried stem enters finished silk cabinet after conventional selection by winnowing, perfuming process, namely obtains required finished product stem.
Compared with prior art, this invention has following outstanding advantages:
(1) the present invention defines from tobacco threshing and redrying to a whole set of complete stem new method for processing offal being made stem.Improve stem production environment, reduce production cost, improve cut stem quality.
(2) when beating and double roasting, make full use of screen cloth and offal is sieved, reject the stalk head, the stalk block that affect stem processing and stem quality.Utilize the feature that raw stalk moisture is larger; the structure of offal is destroyed with tobacco stem flattener; make hard-packed offal loose; with warming and humidifying machine and drying machine for stalk, the undesirable constituents such as offal inside low-grade aldehydes are processed again; and make cabo expansion; be beneficial to regaining moisture of cabo and stem processing that follow-up stem adds man-hour on the one hand, be also conducive to the improvement of stem interior quality.
(3) utilize vacuum conditioning and regaining moisture of cabo two kinds of equipment to loosely organized after overvoltage stalk in beating and double roasting process, comparatively easily return saturating offal and carry out moisture regain and process, batch turning and the water consumption of washing stalk operation can be reduced, the pre-treatment of remarkable reduction Primary processing shop offal, on the impact of workshop condition and urban environment, realizes cleanly production; Meanwhile, reduce terrier storage link, make the serialization of stem production process.
(4) to after overvoltage stalk, steaming stalk, roasting stalk process, the offal of volumetric expansion carries out second time and presses stalk process, and offal is easy to flatten and is large sheet, easily carries out chopping.Prepared stem Filling power significantly improves, and wooden assorted gas and excitant reduce, and fragrance texture promotes, and the clean level of pleasant impression improves.
(5) the inventive method is easy, workable, is convenient to application of accomplishing scale production.
Accompanying drawing explanation
Fig. 1 is the schematic flow sheet of stem processing method of the present invention.
Detailed description of the invention
In order to make object of the present invention, clearly, below in conjunction with drawings and Examples, the present invention is described in further detail for technical scheme and advantage.But drawings and Examples are not limited to the technical solution.
Embodiment 1
Beating and double roasting offal is produced: carried out by tobacco leaf after routine beats leaf, stalk leaf is separated and obtains the offal that moisture content is 17-24%, the screen cloth in rear employing 20 × 5.5mm aperture once sieves offal, removal is less than the offal in 20 × 5.5mm aperture, continue screening with the screen cloth of 40 × 6.0mm, remove the stalk head, the stalk block that are greater than 40 × 6.0mm.Offal after screening is quantitatively delivered in warming and humidifying equipment with the flow of 1500kg/ hour; warming and humidifying process is carried out under the steam pressure of 0.5Mpa; offal moisture is made to reach 26-27%; then to gained offal tobacco stem flattener pressure stalk; tobacco stem flattener pressure stalk gap 0.8-1.3mm; pressure after offal offal bake machine bake to offal storage require moisture, dried offal moisture content is 11-14%, and dried offal is sent into old stalk warehouse storage.
Offal fiber tow production: the offal recalling storage from warehouse, first time moisture regain is carried out with vacuum conditioner, offal moisture regaining machine is quantitatively adopted to carry out second time moisture regain after offal discharging after moisture regain, offal moisture content after twice moisture regain process reaches 25-30%, offal after moisture regain adopts the mode of horizontal reciprocating cloth to enter formula cabinet to different cultivars in offal formula, the offal of ratio carries out proportioning mixing, mixed offal does not carry out terrier storage, be quantitatively transferred in warming and humidifying equipment, under the steam pressure of 0.5Mpa, warming and humidifying process is carried out to offal, the offal moisture content after process is made to be 29-35%, offal after warming and humidifying enters tobacco stem flattener pressure stalk, tobacco stem flattener pressure stalk gap 1.0mm, with filament cutter, the offal after pressure stalk is cut into stem, stem thickness cut by filament cutter is 0.11mm, cut rear stem and need to carry out the reinforced process of stem according to stem process of feeding in raw material, the quantitative feeding of stem after reinforced carries out the process of stem warming and humidifying, warming and humidifying steam pressure is 0.5Mpa, stem after warming and humidifying carries out cut-tobacco drier fast and carries out stem drying, dried moisture of cut stem is 13.5-14%, dried stem carries out selection by winnowing and perfuming process laggard finished product stem cabinet, complete stem throwing processing.
The stem of preparation is compared with conventional production process gained stem, and Filling power significantly improves.
Table 1
Processing method Filling power cm3/g Whole cut rate % Filament broken rate %
Stem of the present invention 8.70 90 1.0
Conventional stem 8.12 90 0.8
Stem prepared by present invention process is compared with conventional stem, and nicotine content, protein content are low, and inherent composition improves.Candy alkali ratio is closer to tobacco leaf, and candy alkali ratio is coordinated more.Total sugar content and content of reducing sugar low, illustrate that stem inside there occurs mailland reaction, change into good aroma substance.
Table 2
Processing method Total reducing sugar % Reduced sugar % Nicotine % Total nitrogen % Sugar alkali ratio Protein %
Stem of the present invention 19.49 16.96 0.39 1.89 50.58 11.41
Conventional stem 22.32 18.98 0.41 1.94 53.87 11.70
Stem of the present invention and common process are produced stem, mix and by professional person carry out contrast in the cigarette being fitted on same brand according to the ratio of 9% and smoke panel test respectively, comparing result is in table 3, result shows: present invention process is prepared compared with stem prepares stem with common process, the fine and smooth mildness of fragrance increases, wooden assorted gas and excitant reduce, and fragrance texture promotes, and the clean level of pleasant impression improves.
Table 3

Claims (1)

1. offal is processed into a method for stem, comprises the following steps:
(1) obstruct leaf to be separated: tobacco leaf is beaten after leaf through routine and obstructed leaf separation, and controlling offal moisture content is 17 ~ 24%;
(2) offal screening: gained offal first uses the screen cloth of 20 × 5.5mm to remove broken stalk and tiny stalk, and then remove stalk head, stalk block with the screen cloth of (40 ~ 50) × (6.0 ~ 6.8) mm;
(3) offal warming and humidifying: the offal sieved is delivered in warming and humidifying equipment, warming and humidifying process under the steam pressure of 0.4 ~ 0.6Mpa, makes offal moisture be increased to 21 ~ 31%;
(4) pressure stalk: pressure stalk is carried out to the offal after warming and humidifying, the pressure stalk gap of tobacco stem flattener is 0.8 ~ 1.3mm;
(5) roasting stalk: the offal pressed is 11 ~ 14% with roasting stalk equipment rapid draing to moisture content;
(6) offal storage: dried offal enters old stalk warehouse storage;
(7) regaining moisture of cabo: the offal recalled from old stalk warehouse is first 15 ~ 19% with vacuum conditioner humidification to moisture content; And then be 25 ~ 30% with offal moisture regaining machine humidification to moisture content;
(8) offal formula mixture: adopt the mode of horizontal reciprocating cloth to carry out proportioning mixing to the offal entering different cultivars, ratio in cabinet offal formula;
(9) offal secondary warming and humidifying: the offal that mixture is good is delivered in warming and humidifying equipment, carries out warming and humidifying process under the steam pressure of 0.4 ~ 0.6Mpa, the offal moisture content after process is 29 ~ 35%;
(10) secondary pressure stalk: pressure stalk is carried out to the offal after secondary warming and humidifying, tobacco stem flattener pressure stalk gap 0.8 ~ 1.3mm;
(11) stem is cut: with filament cutter, the offal after secondary pressure stalk is cut into stem, chopping thickness is 0.08 ~ 0.18mm;
(12) stem feeds in raw material: apply feed liquid to stem, feed ratio 0.5 ~ 5%;
(13) stem warming and humidifying and stem drying: the stem after cutting is carried out stem warming and humidifying, and the steam pressure of warming and humidifying is 0.4 ~ 0.7Mpa, and the stem after warming and humidifying enters cut-tobacco drier fast, and being dried to moisture of cut stem is 11.5 ~ 14.5%;
(14) stem selection by winnowing, perfuming: dried stem enters finished silk cabinet after conventional selection by winnowing, perfuming process, namely obtains required finished product stem.
CN201410527447.4A 2014-10-09 2014-10-09 Method for processing tobacco stems into cut stems Active CN104382221B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105077563A (en) * 2015-08-28 2015-11-25 安徽中烟工业有限责任公司 Processing method for pre-pressing threshed and re-dried tobacco stems and producing cut stems
WO2016169077A1 (en) * 2015-04-23 2016-10-27 周川 Process for compressing and storing expanded tobacco stem product
CN106723297A (en) * 2017-02-24 2017-05-31 云南中烟工业有限责任公司 A kind of preparation method of ramuscule cigarette cut stem
CN107125801A (en) * 2017-05-24 2017-09-05 云南中烟工业有限责任公司 A kind of microwave expansion stem multiple stage circulation charging system and method
CN107712997A (en) * 2017-09-29 2018-02-23 安徽中烟工业有限责任公司 A kind of small grade offal beating and double roasting concentrates mixed screen pressing blade technolgy
CN109275941A (en) * 2018-09-30 2019-01-29 红塔烟草(集团)有限责任公司 A kind of offal processing method using stalk piece charging
CN114847511A (en) * 2022-06-06 2022-08-05 福建中烟工业有限责任公司 Method for preparing stem slices, stem shreds, tobacco shred composition and application
CN114938860A (en) * 2022-06-06 2022-08-26 福建中烟工业有限责任公司 Method for preparing cut stems, cut tobacco composition and application
CN115316697A (en) * 2022-07-11 2022-11-11 红云红河烟草(集团)有限责任公司 Longitudinal differentiation grouping processing method and system in cut stem process

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CN102972856A (en) * 2012-12-19 2013-03-20 云南瑞升烟草技术(集团)有限公司 Novel production process for cut tobacco stems
CN103284321A (en) * 2013-06-07 2013-09-11 上海烟草集团有限责任公司 Functional cut stem lowering carbon monoxide release amount in cigarette main stream smoke and preparation method thereof
CN103704867A (en) * 2014-01-02 2014-04-09 福建中烟工业有限责任公司 Method for improving quality of cut stems
CN103919260A (en) * 2014-04-18 2014-07-16 厦门烟草工业有限责任公司 Two-time cleaning processing method for tobacco stems
CN103960769A (en) * 2013-12-31 2014-08-06 河南中烟工业有限责任公司 Process for processing filament-shaped stem and strip-shaped stem simultaneously

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CN103960769A (en) * 2013-12-31 2014-08-06 河南中烟工业有限责任公司 Process for processing filament-shaped stem and strip-shaped stem simultaneously
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016169077A1 (en) * 2015-04-23 2016-10-27 周川 Process for compressing and storing expanded tobacco stem product
CN105077563A (en) * 2015-08-28 2015-11-25 安徽中烟工业有限责任公司 Processing method for pre-pressing threshed and re-dried tobacco stems and producing cut stems
CN106723297A (en) * 2017-02-24 2017-05-31 云南中烟工业有限责任公司 A kind of preparation method of ramuscule cigarette cut stem
CN107125801A (en) * 2017-05-24 2017-09-05 云南中烟工业有限责任公司 A kind of microwave expansion stem multiple stage circulation charging system and method
CN107125801B (en) * 2017-05-24 2019-04-19 云南中烟工业有限责任公司 A kind of microwave expansion stem multiple stage circulation charging process
CN107712997A (en) * 2017-09-29 2018-02-23 安徽中烟工业有限责任公司 A kind of small grade offal beating and double roasting concentrates mixed screen pressing blade technolgy
CN109275941A (en) * 2018-09-30 2019-01-29 红塔烟草(集团)有限责任公司 A kind of offal processing method using stalk piece charging
CN114847511A (en) * 2022-06-06 2022-08-05 福建中烟工业有限责任公司 Method for preparing stem slices, stem shreds, tobacco shred composition and application
CN114938860A (en) * 2022-06-06 2022-08-26 福建中烟工业有限责任公司 Method for preparing cut stems, cut tobacco composition and application
CN115316697A (en) * 2022-07-11 2022-11-11 红云红河烟草(集团)有限责任公司 Longitudinal differentiation grouping processing method and system in cut stem process
CN115316697B (en) * 2022-07-11 2024-03-19 红云红河烟草(集团)有限责任公司 Longitudinal differential grouping processing method and system for cut stem process

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