CN101589846A - A kind of preprocess method that promotes cigarette adaptability of tobacco stems - Google Patents
A kind of preprocess method that promotes cigarette adaptability of tobacco stems Download PDFInfo
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- CN101589846A CN101589846A CNA200910094660XA CN200910094660A CN101589846A CN 101589846 A CN101589846 A CN 101589846A CN A200910094660X A CNA200910094660X A CN A200910094660XA CN 200910094660 A CN200910094660 A CN 200910094660A CN 101589846 A CN101589846 A CN 101589846A
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Abstract
The invention discloses a kind of preprocess method that promotes cigarette adaptability of tobacco stems.Alcoholization is insufficient, with the relatively poor offal of pipe tobacco suitability through warm water washing, hot water bubble wash, wetting, store, the stalk bar heats, drying and secondary are finished after storing.This technological synthesis utilizes principles such as mesopilous organisms degraded, the non-enzyme browning reaction of high temperature, fully excavate the potentiality of the inner chemical composition of offal, impel it that useful conversion takes place,, interior quality close with pipe tobacco on the color and luster to form promotes, has the offal that better cigarette is joined suitability to some extent.Technical process of the present invention is succinct, smooth, and that its equipment has is simple, the investment features of smaller, and obvious technical effects can satisfy the needs of large-scale industrial production fully.
Description
Technical field
The invention belongs to the production of cigarettes technical field, be specifically related to a kind of offal in the tobacco leaf partly be carried out preliminary treatment to promote the method for its cigarette adaptability.
Background technology
Offal, can make the cigarette that accounts for tobacco leaf gross weight about 25% and use just after playing leaf, redrying, the separation of stalk leaf as the important component part of tobacco leaf.These offals will alleviate cigarette harm and play important effect reducing the cigarette cost of material if can be fully used.For the offal insufficient for alcoholization, that color and luster whitens, because early stage, inner conversion was insufficient, make it have problems such as structure chemical composition content comparatively tight, strong but pliable in texture, that be of value to fragrance formation is less, cigarette adaptability is relatively poor, usually it is referred to as " giving birth to stalk ".Carry out processes as will " the living stalk " being directly used in normal cigarette throwing line, its made stem mixes Ye Sizhong, can bring with the pipe tobacco aberration bigger, mix that to join uniformity relatively poor, burn and suck a series of mass defects such as gas is heavier of mixing in the process, thereby make its function be subjected to bigger restriction as cigarette fillibility raw material.
At present, tobacco business has two kinds in the common way that promotes " giving birth to stalk " to transform: the one, increase considerably storage alcoholization time of offal behind the beating and double roasting, and the 2nd, to the offal processing of feeding in raw material.Though these methods can solve the existing mass defect of stem that " giving birth to stalk " makes substantially, have prolonged the offal production cycle, take a large amount of storehouses, increase extra production cost, and unsatisfactory to the serious offal effect of part color and luster whiting.And how to overcome the problems referred to above, do not see solution preferably in the prior art as yet.
Summary of the invention
The objective of the invention is at the deficiencies in the prior art, a kind of offal preprocess method is provided,, satisfy the demand of tobacco industry to promote the cigarette adaptability of tobacco stalk raw material.
Purpose of the present invention is achieved by the following technical programs.
Except as otherwise noted, percentage of the present invention is percetage by weight.
A kind of preprocess method that promotes cigarette adaptability of tobacco stems may further comprise the steps:
1, washing stalk once: will refine insufficient, color and luster whiting, wash 10～30 seconds with the water of the relatively poor offal of pipe tobacco suitability with 60～70 ℃;
2, secondary water washing stalk: the offal after the flushing was washed 50～70 seconds with 70～90 ℃ hot water bubble again;
3, profit stalk: the offal after the secondary water washing moistens stalk under 60～70 ℃ of conditions, and the moisture content of profit back offal is controlled at 35～40%;
4, once storage is obstructed: the offal after wetting was stored under 10～30 ℃ of temperature, relative humidity 40%～70%RH condition more than 2 hours, did not go mouldy with offal and exceeded;
5, the stalk bar heats: the offal after will storing heats 70～85 ℃;
6, baking stalk: the offal after will heating is dried to moisture content 25～30%;
7, secondary storage stalk: dry good offal was stored under 10～30 ℃ of temperature, relative humidity 40%～70%RH condition more than 2 hours, did not go mouldy with offal and exceeded.
With respect to prior art, the present invention has following advantage:
1, the present invention fully utilizes principles such as mesopilous organisms degraded, the non-enzyme browning reaction of high temperature, by a whole set of complete processing process, constantly adjust the humiture of offal, fully excavate the potentiality of the inner chemical composition of offal, impel it that useful conversion takes place,, interior quality close with pipe tobacco on the color and luster to form promotes, has the offal that better cigarette is joined suitability to some extent.Carried out a kind of new effective exploration for promoting " giving birth to stalk " to transform.
2, bring into play the effect of offal better, improve the utilization rate of offal as cigarette fillibility raw material.
3, dwindle " ageing stalk " and " giving birth to stalk " difference aspect color and luster and interior quality, help guaranteeing different offal material good stable and uniformity, to satisfy the needs that cigarette homogenizes and produces.
4, relax the condition that offal behind the beating and double roasting is stored alcoholization, reduce restriction, and can suitably shorten the offal production cycle, avoid taking a large amount of offal storehouses the offal storage environment.
5, avoid the reinforced extra production cost that is brought of offal, it is reinforced to the serious unfavorable problem of offal effect of part color and luster whiting to have solved offal.
6, whole PROCESS FOR TREATMENT line of the present invention is succinct, smooth, and that its process equipment has is simple, the investment features of smaller, and obvious technical effects can satisfy the needs of large-scale industrial production fully.
Description of drawings
Fig. 1 process flow diagram of the present invention.
The specific embodiment
Below in conjunction with drawings and Examples the present invention is described in further detail, but they are not limitation of the invention.
Embodiment 1
Raw material is C4F offal in 2006; comparatively tough and tensile based on " giving birth to stalk " quality; and because long-term storage; the surface has the actual conditions of some dusts, impurity; for making offal better absorb moisture during operation moistening stalk, need at first offal is carried out warm water and once washes stalk with washing the stalk machine, when cleaning foreign material; suitable humidification is carried out on the offal surface, play the effect of certain softening offal.Washing stalk scouring machine water temperature is controlled at 67～68 ℃ in this process, and the offal bubble time of washing was controlled at 10～12 seconds.The main purpose of secondary water washing stalk is to remove the viscoloid material on " giving birth to stalk " surface for part, therefore the offal behind the warm water washing is carried out high temperature and steeps and wash with washing the stalk machine, offal is tentatively added wet process, so that hot water can infiltrate offal inside gradually.Wash stalk machine water temperature and be controlled at 75～76 ℃ in this process, the bubble time of washing was controlled at 58～60 seconds.Offal after the secondary water washing is handled with HT profit stalk machine profit stalk; can make offal be increased in the time of staying in the hot and humid environment; impel offal moisture from the surface to internal penetration; increase the degree of running through of offal; form offal inside simultaneously and help the environment that chemical composition transforms, promote the carrying out of chemical reaction.HT profit stalk machine is controlled at 63～64 ℃ in this process, and regulates by profit stalk machine discharge, makes the moisture content of profit back offal be controlled at 35～36%.To carry out storage first time stalk through the offal behind the profit stalk, can adopt dress storages such as storage stalk cabinet, gunnysack, storage stalk case according to actual conditions during storage, this operation processing is in balance offal moisture, because the biological agent of himself makes the favourable mass degradation of the inner generation of offal.In this process from after advancing cabinet fully when offeing for sale, amount to 4 hours, temperature is 22～23 ℃ during the storage stalk, relative humidity is 42～46%RH.For the first time the offal behind the storage stalk heat machine with the stalk bar again processing once, store up the moisture that scatters and disappears in the stalk process the additional first time, and the preheating offal, help the baking stalk and process.Heat the control of machine temperature by HT stalk bar in this process, making the offal drop temperature is 75～76 ℃.The offal that obstructs after bar heats is carried out moisture oven dry processing by drum-type baking stalk machine; reduce the moisture of offal; it is reached enters normal cigarette throwing line and carries out the requirement of processes; baking stalk operation is carried out the important step of the non-enzyme browning reaction of high temperature as offal inside simultaneously; the inside chemical composition reaction that the front accumulated can be converted into brown fragrance matter; help making the color and luster of offal to change, and promote its quality.In this process,, make discharging moisture be controlled at 25～30% by regulating baking stalk machine hot blast temperature and barrel temperature.Offal after the oven dry carries out secondary storage stalk, and secondary storage stalk can adopt dress storages such as storage stalk cabinet, gunnysack, storage stalk case according to actual conditions.This operation can balance offal moisture, and can proceed inner useful chemical composition reaction, also can regulate tobacco stalk pretreatment process and the normally production between the cigarette throwing line simultaneously.In this process from after advancing cabinet fully when offeing for sale, amount to 24 hours, temperature is 20～22 ℃ during the storage stalk, relative humidity is 44～48%RH.
Stalk material by above-mentioned processing technology production line, enter normal cigarette throwing line through transportation, and process processing by the technological process (offal preliminary treatment, offal crush-cutting, stem expand and drying, stem selection by winnowing and storage) of system stem successively, mix in proportion then and be fitted on Ye Sizhong, finally make cigarette finished product.
Embodiment 2
Red big C3F offal 1400kg in 2007.Former stalk moisture is 12.93%.
Concrete processing step is: 1. once washing is obstructed: material enters washing stalk machine by conveyer belt and carries out warm water washing, and water temperature is controlled at 61～62 ℃ in this process, and the pass through time of offal in washing stalk groove is 15～17 seconds; 2. secondary water washing is obstructed: the offal conveying behind warm water washing is washed stalk machine bubble and is washed, and washes stalk machine water temperature and is controlled at 77～78 ℃, and the bubble time of washing was controlled at 60～62 seconds; 3. profit is obstructed: the offal after the secondary water washing is carried out HT profit stalk mechanical process, and offal machine temperature is controlled to be 66～67 ℃, and discharging moisture is controlled at 36～37%; 4. storage stalk once: will moisten offal behind the stalk and be transported in the storage cabinet and deposit, and in the time of from advancing fully behind the cabinet to offeing for sale, amount to 5 hours, temperature was 22～24 ℃ when storage was obstructed, and relative humidity is 42～44%RH. 5. obstructing bar heats: the offal after the storage obstructs the processing that bar heats machine through a HT again, and making the offal drop temperature is 70～71 ℃; 6. baking is obstructed: the offal after the steaming carries out the moisture oven dry by drum-type baking stalk machine to be handled, and the moisture of offal is reduced, and drying by the fire stalk machine discharging moisture is 28～29%; 7. the offal after the baking is deposited in storage cabinet, in the time of from advancing fully behind the cabinet to offeing for sale, amounts to 51 hours, and temperature is 17～22 ℃ during the storage stalk, and relative humidity is 42～52%RH.
Stalk material by above-mentioned processing technology production line, enter normal cigarette throwing line through transportation, and process processing by the technological process (offal preliminary treatment, offal crush-cutting, stem expand and drying, stem selection by winnowing and storage) of system stem successively, mix in proportion then and be fitted on Ye Sizhong, finally make cigarette finished product.
Embodiment 3
NC102 BSF offal 1400kg in 2008.Former stalk moisture is 11.98%BSF.
Concrete processing step is: 1. once washing is obstructed: material enters washing stalk machine by conveyer belt and carries out warm water washing, and water temperature is controlled at 64～65 ℃ in this process, and the pass through time of offal in washing stalk groove is 18～20 seconds; 2. secondary water washing is obstructed: the offal conveying behind warm water washing is washed stalk machine bubble and is washed, and washes stalk machine water temperature and is controlled at 80～81 ℃, and the bubble time of washing was controlled at 62～64 seconds; 3. profit is obstructed: the offal after the secondary water washing is carried out HT profit stalk mechanical process, and offal machine temperature is controlled to be 65～66 ℃, and discharging moisture is controlled at 37～38%; 4. storage stalk once: will moisten offal behind the stalk and be transported in the storage cabinet and deposit, and in the time of from advancing fully behind the cabinet to offeing for sale, amount to 3 hours, temperature was 22～24 ℃ when storage was obstructed, and relative humidity is 45～47%RH. 5. obstructing bar heats: the offal after the storage obstructs the processing that bar heats machine through a HT again, and making the offal drop temperature is 74～75 ℃; 6. baking is obstructed: the offal after the steaming carries out the moisture oven dry by drum-type baking stalk machine to be handled, and the moisture of offal is reduced, and drying by the fire stalk machine discharging moisture is 27～28%; 7. the offal after the baking is deposited in storage cabinet, in the time of from advancing fully behind the cabinet to offeing for sale, amounts to 65 hours, and temperature is 17～25 ℃ during the storage stalk, and relative humidity is 42～52%RH.
Stalk material by above-mentioned processing technology production line, enter normal cigarette throwing line through transportation, and process processing by the technological process (offal preliminary treatment, offal crush-cutting, stem expand and drying, stem selection by winnowing and storage) of system stem successively, mix in proportion then and be fitted on Ye Sizhong, finally make cigarette finished product.
Embodiment 4
Repeat embodiment 2, following difference is arranged: 1. once washing is obstructed: water temperature is controlled at 65～66 ℃, and the pass through time of offal in washing stalk machine is 20～22 seconds; 2. secondary water washing is obstructed: water temperature is controlled at 80～81 ℃, and the bubble time of washing was controlled at 50～52 seconds; 3. profit is obstructed: offal machine temperature is controlled to be 67～68 ℃, and discharging moisture is controlled at 38～39%; 4. once storage is obstructed: deposited 10 hours, temperature is 16～25 ℃ during the storage stalk, and relative humidity is 43～48%RH; 5. obstructing bar heats: making the offal drop temperature is 77～78 ℃; 6. baking is obstructed: discharging moisture is controlled at 27～28%; 7. the offal after the baking was deposited in storage cabinet 30 hours, and temperature is 16～20 ℃ during the storage stalk, and relative humidity is 48～51%RH.
Embodiment 5
Repeat embodiment 3, following difference is arranged: 1. once washing is obstructed: water temperature is controlled at 66～67 ℃, and the pass through time of offal in washing stalk machine is 15～17 seconds; 2. secondary water washing is obstructed: water temperature is controlled at 78～79 ℃, and the bubble time of washing was controlled at 55～57 seconds; 3. profit is obstructed: offal machine temperature is controlled to be 68～69 ℃, and discharging moisture is controlled at 40～41%; 4. once storage is obstructed: deposited 15 hours, temperature is 20～22 ℃ during the storage stalk, and relative humidity is 43～48%RH; 5. obstructing bar heats: making the offal drop temperature is 78～79 ℃; 6. baking is obstructed: discharging moisture is controlled at 29～30%; 7. the offal after the baking was deposited in storage cabinet 27 hours, and temperature is 18～23 ℃ during the storage stalk, and relative humidity is 43～51%RH.
Application Example 1
The pretreated offal of process that embodiment 1 is obtained is made stem and is used and production of cigarettes, and and do not compare through pretreated stem, the result is as shown in table 1:
Table 1
| Do not pass through the pretreated stem of offal | Through the pretreated stem of offal | |
| The color and luster of stem | The color and luster whiting of stem has tangible shade deviation with the tobacco leaf silk. | It is golden yellow that the color and luster of stem is, and has shade deviation less with the tobacco leaf silk. |
| The aesthetic quality of cigarette describes | The assorted gas of wooden property is heavier, and excitant is bigger than normal, and pleasant impression has obviously residual. | The assorted gas of wooden property is lighter, and excitant reduces, and pleasant impression is residual to be weakened. |
Claims (1)
1, a kind of preprocess method that promotes cigarette adaptability of tobacco stems may further comprise the steps:
(1) washing stalk once: will refine insufficient, color and luster whiting, wash 10～30 seconds with the water of the relatively poor offal of pipe tobacco suitability with 60～70 ℃;
(2) secondary water washing stalk: the offal after the flushing was washed 50～70 seconds with 70～90 ℃ hot water bubble again;
(3) profit stalk: the offal after the secondary water washing moistens stalk under 60～70 ℃ of conditions, and the moisture content of profit back offal is controlled at 35～40%;
(4) once storage is obstructed: the offal after wetting was stored under 10～30 ℃ of temperature, relative humidity 40%～70%RH condition more than 2 hours, did not go mouldy with offal and exceeded;
(5) the stalk bar heats: the offal after will storing heats 70～85 ℃;
(6) baking stalk: the offal after will heating is dried to moisture content 25～30%;
(7) secondary storage stalk: dry good offal was stored under 10～30 ℃ of temperature, relative humidity 40%～70%RH condition more than 2 hours, did not go mouldy with offal and exceeded.
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Cited By (7)
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| CN102068025A (en) * | 2011-02-25 | 2011-05-25 | 河南农业大学 | Burley tobacco air-curing promoting and coloring agent |
| CN103070469A (en) * | 2013-01-17 | 2013-05-01 | 广东中烟工业有限责任公司 | Enzymolysis method for processing tobacco stems |
| CN103750537A (en) * | 2011-12-31 | 2014-04-30 | 贵州中烟工业有限责任公司 | Cut stem production process |
| CN103859570A (en) * | 2012-12-13 | 2014-06-18 | 山东中烟工业有限责任公司青岛卷烟厂 | Method for improving percent of pass of cut stem moisture by controlling added water of stem moistening machine |
| CN103919260A (en) * | 2014-04-18 | 2014-07-16 | 厦门烟草工业有限责任公司 | Two-time cleaning processing method for tobacco stems |
| CN106136292A (en) * | 2016-08-17 | 2016-11-23 | 广西中烟工业有限责任公司 | A kind of method improving cabo organoleptic quality |
| CN111053278A (en) * | 2018-10-15 | 2020-04-24 | 上海新型烟草制品研究院有限公司 | Preparation method of tobacco product not burning by heating and tobacco product thereof |
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| CN102860577A (en) * | 2012-09-24 | 2013-01-09 | 云南瑞升烟草技术（集团）有限公司 | Method for processing tobacco stem shreds |
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| US3690328A (en) * | 1970-04-20 | 1972-09-12 | American Mach & Foundry | Wet processing of tobacco stems |
| CN1199591C (en) * | 2003-07-31 | 2005-05-04 | 太原卷烟厂 | Method for treating shred of tobacco stems |
| CN1270648C (en) * | 2004-06-18 | 2006-08-23 | 云南昆船设计研究院 | Dilated tobacco peduncle filament processing method utilizing tobacco peduncle |
| CN1994158B (en) * | 2006-01-05 | 2010-09-08 | 许敬敏 | A tobacco stalk pretreatment equipment |
| CN101108028B (en) * | 2007-07-23 | 2010-07-21 | 中国烟草总公司郑州烟草研究院 | Technique of pre-expanding treatment for cabo |
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| CN102068025A (en) * | 2011-02-25 | 2011-05-25 | 河南农业大学 | Burley tobacco air-curing promoting and coloring agent |
| CN102068025B (en) * | 2011-02-25 | 2012-11-14 | 河南农业大学 | Burley tobacco air-curing promoting and coloring agent |
| CN103750537A (en) * | 2011-12-31 | 2014-04-30 | 贵州中烟工业有限责任公司 | Cut stem production process |
| CN103750537B (en) * | 2011-12-31 | 2016-12-07 | 贵州中烟工业有限责任公司 | Cut stem production process |
| CN103859570A (en) * | 2012-12-13 | 2014-06-18 | 山东中烟工业有限责任公司青岛卷烟厂 | Method for improving percent of pass of cut stem moisture by controlling added water of stem moistening machine |
| CN103859570B (en) * | 2012-12-13 | 2015-09-09 | 山东中烟工业有限责任公司青岛卷烟厂 | The method of cutting rear moisture of cut stem qualification rate is improved by controlling terrier machine amount of water |
| CN103070469A (en) * | 2013-01-17 | 2013-05-01 | 广东中烟工业有限责任公司 | Enzymolysis method for processing tobacco stems |
| CN103919260A (en) * | 2014-04-18 | 2014-07-16 | 厦门烟草工业有限责任公司 | Two-time cleaning processing method for tobacco stems |
| CN103919260B (en) * | 2014-04-18 | 2016-06-15 | 厦门烟草工业有限责任公司 | Wash stalk working method two times of a kind of offal |
| CN106136292A (en) * | 2016-08-17 | 2016-11-23 | 广西中烟工业有限责任公司 | A kind of method improving cabo organoleptic quality |
| CN111053278A (en) * | 2018-10-15 | 2020-04-24 | 上海新型烟草制品研究院有限公司 | Preparation method of tobacco product not burning by heating and tobacco product thereof |
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