CN106263002A - A kind of cigarette promotes the processing technique of expanded cut stem raw material availability - Google Patents
A kind of cigarette promotes the processing technique of expanded cut stem raw material availability Download PDFInfo
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- CN106263002A CN106263002A CN201610690237.6A CN201610690237A CN106263002A CN 106263002 A CN106263002 A CN 106263002A CN 201610690237 A CN201610690237 A CN 201610690237A CN 106263002 A CN106263002 A CN 106263002A
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- cabo
- stem
- cutting
- expansion
- silk
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B5/00—Stripping tobacco; Treatment of stems or ribs
- A24B5/16—Other treatment of stems or ribs, e.g. bending, chopping, incising
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/04—Humidifying or drying tobacco bunches or cut tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/12—Steaming, curing, or flavouring tobacco
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- Fodder In General (AREA)
Abstract
The present invention relates to a kind of processing technique promoting expanded cut stem raw material availability, this technique include cabo sifting, cabo microwave expansion, expanded cabo humidification Terrier Storage, expand the section of thick cabo, expand thinner cabo tabletting, stalk sheet feed and store sheet, cutting stalk sheet shredding, compacting stalk sheet shredding, expand thin cabo shredding, cutting stem feed and stores that silk, stem sizing be dry, secondary cutting stem perfuming store silk, secondary cutting stem perfuming and store silk, a cutting stem perfuming and store silk and mix stem perfuming and store 15 steps of silk.The present invention is directed to various sizes of tobacco stalk raw material and use different process technique, make full use of and be difficult to the thinner cabo with common process processing and thin cabo, improve microwave expansion stem range of application in Medicated cigarette and utilization rate, promote the organoleptic quality of microwave expansion stem goods, obtain that physical characteristic is consistent, organoleptic attribute diversified microwave expansion stem series of products, reach the purpose of reducing tar and reducing harm, cost efficiency.
Description
Technical field
The invention belongs to technical field of tobacco processing, be specifically related to a kind of processing work promoting expanded cut stem raw material availability
Skill.
Background technology
Along with the development of expanded cut stem technology, the expansion technique of existing main flow mainly has: microwave expansion and height
The high hygral expansion of temperature, technology for making tobacco threds mainly has: first shredding and pressure stalk shredding technique after section.The section shredding of conventional microwave expanded cabo
Technique is: cabo microwave expansion, Terrier Storage, moisture regain, Terrier Storage, cut stalk sheet, Terrier Storage sheet, cut stem, feed, store silk, be dried, perfuming,
Technological process such as Fig. 1；Conventional high temperature high humidity expanded cabo pressure stalk shredding technique be: washing stalk, Terrier Storage, once press stalk, cut stem,
Hot and humid, dryness finalization, perfuming, technological process such as Fig. 2.
Cabo is only classified by length by prior art at beating and double roasting, is divided into long stalk (L >=20mm) and short stalk (L ＜
20mm), existing expanded cut stem technology is higher to raw materials size uniformity requirement, as divided by the size of prior art
Tobacco stalk raw material is carried out sorting process, and the size difference of its expanded cut stem goods is relatively big, and mix the uniformity joined with cut tobacco poor, volume
The cigarette physical index fluctuation of system is big, also affects the organoleptic quality of Medicated cigarette simultaneously；As tobacco stalk raw material sorted according to size
Processing, then the relatively thin stalk being partly not suitable for existing expanded cut stem processing technique or thin stalk can be caused to be screened out, raw material availability is relatively
Low, cause wastage of material.
Patent publication No. 103960769A " a kind of processing technique simultaneously making thread stem and strip stem " discloses
A kind of processing technique simultaneously making thread stem and strip stem, uses steam explosion or microwave mode to carry out swollen supplied materials cabo
Swollen, cabo store 15 days ~ 2 years, cabo sorting be width or diameter ＜ 5mm and ＞ 5mm two class, thinner expanded cabo processing shape
Become thread stem；Thick expanded cabo is processed to form strip stem.This method has the disadvantage that (1) is as used steam explosion side
Formula expands, and finished product stem xylon gas is heavier, affects aesthetic quality's quality.(2) as used microwave mode to expand, Microwave expansion tobacco stem
Moisture is relatively low, and quality is more crisp, upon inflation sorting be easily formed make broken, relatively big, to finished product stem chi on subsequent machining technology impact
Very little uniformity also has certain impact.(3), when various sizes of tobacco stalk raw material carries out microwave expansion process simultaneously, uniformity is expanded relatively
Difference, when the cabo that size is thick reaches suitable swelling degree, the cabo that size is less has begun to coking phenomenon, produces Jiao
Withered breath, affects aesthetic quality's quality.
Patent publication No. 101904556A " a kind of tobacco stalk pretreatment process " discloses a kind of tobacco stalk pretreatment process, and it is main
The technique is wanted to be: by cabo sifting remove impurity foreign material such as () broken stalk, dust and flax silks, to be added by the cabo Pressurized-heated after screening remove impurity
Wet process 1-10 minute (pressure: 1.5-4.0 bar, temperature: 110-143 DEG C, in saturated vapor) to moisture content reach 18-30%,
Pressure is obstructed, is cut stalk.This method has the disadvantage that (1) carefully stalk is taken as foreign material and removes, and causes raw material comprehensive utilization ratio relatively low.
(2) using conventional Pressurized-heated humidification method to expand, finished product stem xylon gas is heavier, affects aesthetic quality's quality.
Summary of the invention
Present invention aim to address the deficiency of prior art, it is provided that a kind of processing promoting expanded cut stem raw material availability
Technique, by tobacco stalk raw material is carried out size screening, according to various sizes of tobacco stalk raw material, uses different expansions pointedly
Cabo technology for making tobacco threds processes, and obtains deriving from the stem of different size tobacco stalk raw material；It can also be mixed by different proportion
After joining, form seriation microwave expansion stem goods.Prepare various stems in physical characteristic all close to cut tobacco, uniform quality
Property is good, and xylon gas, shrivelled breath are relatively low, and organoleptic quality, Filling power are better than the stem of existing technique, mix and are assigned to the uniform of cut tobacco
Property, stability be improved, the fluctuation of the cigarette physical index that rolls is little, is effectively improved raw material comprehensive utilization ratio and to improve microwave swollen
Swollen cabo throwing yield.
For achieving the above object, the technical solution used in the present invention is as follows:
The processing technique promoting expanded cut stem raw material availability of the present invention, is sieved tobacco stalk raw material by two-stage screening plant
Point, one-level screening plant mesh size is 5 × 20mm(diameter × length), two grades of screening plant mesh sizes are 3 × 10mm(diameter
× long), it is thick cabo (size >=20 × 5mm, length × diameter), thinner cabo (size >=10mm × 3mm by tobacco stalk raw material screening
And ＜ 20mm × 5mm, length × diameter) and three kinds of sizes of thin cabo (size ＜ 10 × 3mm, length × diameter), it is respectively adopted following
Three kinds of modes are processed.
Sieved by one-level, the processing technique that the thick cabo (size >=20 × 5mm, length × diameter) screened out uses, bag
Include thick cabo microwave expansion, thick cabo humidification and Terrier Storage, expand thick cabo section, cutting stalk sheet feed and store sheet, cutting obstruct sheet
Shredding, the sizing of secondary cutting stem are dried, secondary cutting stem perfuming store a step；Specifically comprise the following steps that
(1) thick cabo microwave expansion: thick cabo is put into the drum type microwave bloating plant that frequency is 2450MHz, thick cabo edge
Same paths spirally sheds the microwave energy advancing and absorbing equivalent, expands uniform thick its expansion rate of cabo and reaches more than 250%,
Moisture Control is 6%～7%；
(2) thick cabo humidification Terrier Storage are expanded: expand the humidified device of thick cabo and put into storage cabinet Terrier Storage 2～5 hours, control cigarette
Stalk moisture is 22%～24%；
(3) expand the section of thick cabo: put in conventional slicing equipment by thick for expansion cabo, cut into lamellar, make cutting stalk sheet
THICKNESS CONTROL is at 0.08mm～0.30mm；
(4) cutting stalk sheet feeds and stores sheet: cutting expanded cabo stalk sheet is applied water-soluble sugar material, applies water-soluble sugar material
Quality be stalk tablet quality 4%～5%；Storing sheet 4～8 hours the most again, controlling stalk sheet moisture is 28%～32%；
The described water-soluble sugar material that applies includes the following component according to mass percentage: glucose 0.5%～1.5%, arhat
Really extractum 2%～4%, tobacco extract 0.2%～0.5%, propylene glycol 10 ~ 15%, surplus is water, total amount 100%；
(5) cutting stalk sheet shredding: cutting being obstructed sheet and puts in conventional shredding equipment, cutting into width is 0.80mm's～0.50mm
Secondary cutting stem；
(6) sizing of secondary cutting stem is dried: secondary cutting stem carries out warming and humidifying process by warming and humidifying equipment, controls
Drop temperature is 60 ~ 65 DEG C, and controlling discharging humidity is 30 ~ 35%；Being dried through cut-tobacco drier sizing, baking temperature is 120 ~ 140 again
DEG C, controlling dried secondary cutting moisture of cut stem is 11%～12%；
(7) secondary cutting stem perfuming store silk: secondary cutting stem is executed spiced ethanol solution；Execute spiced ethanol
The quality of solution is the 0.4%～0.5% of stem quality；Then storage silk 1～3 hours, control the moisture of cut stem after storage silk be 12%～
13%, obtain thick cabo expansion secondary cutting stem goods；
By two grades of screenings, the thinner cabo screened out (size >=10mm × 3mm and ＜ 20mm × 5mm, length × diameter) uses
Processing technique, including thinner cabo microwave expansion, expand thinner cabo humidification and Terrier Storage, expand thinner cabo tabletting, compacting
Stalk sheet feed and stores that sheet, compacting stalk sheet shredding, the sizing of crush-cutting stem be dry, crush-cutting stem perfuming store a step；Concrete steps
As follows:
(1) thinner cabo microwave expansion: thinner cabo is put into the drum type microwave bloating plant that frequency is 2450MHz, more carefully
Cabo spirally sheds the microwave energy advancing and absorbing equivalent along same paths, expands uniform its expansion rate of thinner cabo and reaches
200～250%, moisture Control is 6%～7%；
(2) thinner cabo humidification Terrier Storage are expanded: expand the humidified device of thinner cabo and put into storage cabinet Terrier Storage 2～5 hours, controlling
Tobacco curing stalk moisture is 22%～24%；
(3) thinner cabo tabletting is expanded: put into by thinner for expansion cabo in conventional pressure stalk equipment, be compressed into tablet form, make compacting obstruct
The THICKNESS CONTROL of sheet is at 0.1mm～0.2mm；
(4) compacting stalk sheet feeds and stores sheet: compacting stalk sheet is applied water-soluble sugar material, and the quality applying water-soluble sugar material is stalk sheet
The 4%～5% of quality, the most respectively storage sheet 4～8 hours, control the stalk sheet moisture after storage sheet and be 28%～32%；Described executes
Adding water soluble sugar material includes the following component according to mass percentage: glucose 0.5%～1.5%, Luo Han Guo Paste In Foods 2%～4%,
Tobacco extract 0.2%～0.5%, propylene glycol 10 ~ 15%, surplus is water, total amount 100%；
(5) compacting stalk sheet shredding: being put in conventional shredding equipment by compacting stalk sheet, cutting into width is 0.1mm's～0.15mm
Crush-cutting stem；
(6) sizing of crush-cutting stem is dried: crush-cutting stem carries out warming and humidifying by warming and humidifying equipment by warming and humidifying equipment
Processing, controlling drop temperature is 60 ~ 65 DEG C, and controlling discharging humidity is 30 ~ 35%；Being dried through cut-tobacco drier sizing, baking temperature is again
120 ~ 140 DEG C, controlling dried secondary cutting moisture of cut stem is 11%～12%；
(7) crush-cutting stem perfuming store silk: crush-cutting stem is executed spiced ethanol solution；Execute the matter of spiced ethanol solution
Amount is the 0.4%～0.5% of stem quality；Then storage silk 1～3 hours, controlling the moisture of cut stem after storage silk is 12%～13%, obtains
Thinner cabo expansion crush-cutting stem goods.
By two grades of screenings, the processing technique that the thin cabo screened out (size ＜ 10 × 3mm, length × diameter) uses, bag
Include thin cabo microwave expansion, expand thin cabo humidification Terrier Storage, expand thin cabo shredding, the charging of cutting stem and storage silk,
The sizing of cutting stem is dried, a cutting stem perfuming store a step；Specifically comprise the following steps that
(1) thin cabo microwave expansion: thin cabo is put into the drum type microwave bloating plant that frequency is 2450MHz, smoking stalk edge
Same paths spirally sheds the microwave energy advancing and absorbing equivalent, expands uniform thin its expansion rate of cabo and reaches 150～200%,
Moisture Control is 6%～7%；
(2) thin cabo humidification Terrier Storage are expanded: expand the humidified device of thin cabo and put into storage cabinet Terrier Storage 2～5 hours, control cigarette
Stalk moisture is 22%～24%；
(3) thin cabo shredding is expanded: put into by thin for expansion cabo in conventional shredding equipment, cut into thread, make a cutting obstruct
The width control system of silk is at 0.05mm～0.10mm；
(4) one times cutting stem feeds and stores silk: a cutting stem is applied water-soluble sugar material, applies the matter of water-soluble sugar material
Amount is the 4%～5% of stalk tablet quality, the most respectively storage sheet 4～8 hours, controls the stalk sheet moisture after storage sheet and is 28%～32%；
The described water-soluble sugar material that applies includes the following component according to mass percentage: glucose 0.5%～1.5%, Fructus Momordicae soak
Cream 2%～4%, tobacco extract 0.2%～0.5%, propylene glycol 10 ~ 15%, surplus is water, total amount 100%；
(5) cutting stem sizings are dried: one time cutting stem carries out warming and humidifying process by warming and humidifying equipment, controls
Drop temperature is 60 ~ 65 DEG C, and controlling discharging humidity is 30 ~ 35%；Being dried through cut-tobacco drier sizing, baking temperature is 120 ~ 140 again
DEG C, controlling dried secondary cutting moisture of cut stem is 11%～12%；
(6) cutting stem perfumings also store silk: a cutting stem is executed spiced ethanol solution；Execute spiced ethanol
The quality of solution is the 0.4%～0.5% of stem quality；Then storage silk 1～3 hours, control the moisture of cut stem after storage silk be 12%～
13%, obtain cutting stem goods of thin cabo expansion.
Can also mix in any proportion by secondary cutting stem, crush-cutting stem and a cutting stem after dryness finalization
Join uniformly, execute spiced ethanol solution；Execute quality is stem quality 0.4%～the 0.5% of spiced ethanol solution；Then
Storage silk 1～3 hours, controlling the moisture of cut stem after storage silk is 12%～13%, forms that to have physical characteristic consistent, and organoleptic attribute is various
Change hybrid microwave expanded cut stem goods.Mix proportioning and there is no specific requirement, can close according to needed for actual production product
The preparation of reason.
The one-level cabo sifting equipment of the present invention, use aperture be 5 × 20mm(diameter × length) screen cloth；Two grades of cabo sieves
Subset uses aperture to be 3 × 10mm(diameter × length) screen cloth, the employings of one-level cabo sifting equipment, two grades of cabo sifting equipment
Arranged in series.
In foregoing invention content, in the ethanol solution of spice, the kind of spice, proportioning are not specifically limited, can be according to reality
Border needs, and the ethanol solution of spice is carried out conventional adjustment, is not limited to the second of the spice that each goods work in-process is used
Spice and ratio in alcoholic solution are the most identical.Contained substance and ratio in the ethanol solution of spice the most of the present invention
The most identical, including according to mass percentage following component: damascenone 0.003%～0.005%, ionoionone 0.001%～
0.003%, tree moss concrete 0.02%～0.03%, raspberry ketone 0.002%～0.003%, maple extract 0.02%～0.04%, surplus
For ethanol, total amount 100%.
Extractum preparation method employed in the present invention is not specifically limited, and conventionally extracts and concentrates.
According to statistics, tobacco stalk raw material dimensional homogeneity when supplied materials is not enough: thick cabo (length × diameter >=20 × 5mm) is about
Accounting for 70%, thinner cabo (length × diameter >=10mm × 3mm and ＜ 20mm × 5mm) accounts for 15%, thin cabo (length × diameter ＜ 10 ×
3mm) account for 15%.So this size distinction of the employing of the invention, compared with prior art, it is useful for prepared product
Effect is:
1, employing the present invention is directed to various sizes of tobacco stalk raw material and uses different process technique, can reduce raw materials size equal
The demand of even property, especially for conventional expanded cabo technique unserviceable small size tobacco stalk raw material, have employed corresponding place
Science and engineering skill, and meet the process requirements of its raw material nature, the comprehensive utilization ratio of raw material improves to 90% from 60%；
2, employing the present invention is directed to various sizes of tobacco stalk raw material and uses different process technique, can make full use of and Nicotiana tabacum L. product
The closer thinner cabo of matter and thin cabo, the microwave expansion stem goods that prepared organoleptic quality is higher, or can by with
The microwave expansion stem that thick cabo prepares is mixed by different proportion and is joined, and promotes microwave expansion stem goods overall perceived quality, its wood
Matter miscellaneous QI miscellaneous QI relatively low, shrivelled is relatively low, it is less to stimulate, and the more conventional stem of perfume quantity enriches, and each sensory evaluation individual event score all carries
High more than 0.5 point；
3, employing the present invention is directed to various sizes of tobacco stalk raw material and all adopts microwave expansion process, the internal all shapes of prepared expanded cabo
Becoming in a large number as spongiform loose structure, the suppleness of cabo and resist processing are preferable, the broken rate reducing cabo reaches 10%；
Expanded cabo has extremely strong absorbability to essence, spice simultaneously, by charging, perfuming process, improves microwave expansion stalk
The organoleptic quality of squeeze；
4, use the present invention can obtain thick cabo expansion secondary cutting stem goods, thinner cabo expansion crush-cutting stem goods,
Thin cutting stem goods of cabo expansion and seriation hybrid microwave expanded cut stem goods, abundant product category；
5, employing the present invention is directed to various sizes of tobacco stalk raw material and uses different process technique, the microwave expansion stem produced
Goods physical characteristic is close, is more nearly cut tobacco (result such as table 1), can significantly improve and mix the uniformity, stable joined with cut tobacco
Property and mixture proportion, improve stem range of application in Medicated cigarette.
Table 1
Accompanying drawing explanation
Fig. 1 is conventional microwave expanded cabo section shredding process flow diagram.
Fig. 2 is conventional high temperature high humidity expanded cabo pressure stalk shredding schematic flow sheet.
Fig. 3 is the processing process schematic diagram that the present invention promotes expanded cut stem raw material availability.
Detailed description of the invention
The processing process schematic diagram of 3 lifting expanded cut stem raw material availabilities, the cigarette to the present invention below in conjunction with the accompanying drawings
Stalk tabletting and throwing processing technique elaborate.
It will be understood to those of skill in the art that the following example is merely to illustrate the present invention, and should not be regarded as limiting this
Bright scope.Unreceipted concrete technology or condition person in embodiment, according to the technology described by the document in this area or condition
Or carry out according to product description.Agents useful for same or instrument unreceipted production firm person, be and can be obtained by purchase
Conventional products.
Equipment for the processing technique promoting expanded cut stem raw material availability of the present invention is the conventional cigarette that market is bought
Grass common apparatus, specifically includes: one-level cabo sifting equipment, two grades of cabo sifting equipment, microwave expansion equipment, cabo sections set
Standby, cabo sheeting equipment, cabo shredding equipment, charging (feeding) equipment, perfuming equipment, warming and humidifying equipment and cut-tobacco drier；Wherein: (1)
Transforming tobacco stalk raw material screening plant, change one-level cabo sifting equipment into, using aperture is 5 × 20mm(diameter × length)
Screen cloth.(2) transforming tobacco stalk raw material screening plant, two grades of cabo sifting equipment, changing into using aperture is that 3 × 10mm(is straight
Footpath × length) screen cloth.(3) one-level cabo sifting equipment, two grades of cabo sifting equipment use arranged in series.
The present invention is unless otherwise stated, percentage sign is mass percent.
Embodiment 1
A kind of processing technique promoting expanded cut stem raw material availability, comprises the steps:
Step (1), cabo sifting: cabo is put in two-stage screening plant, one-level screening plant mesh size diameter × a length of
5mm × 20mm, two grades of screening plant mesh size diameter × a length of 3mm × 10mm, be thick cabo, thinner by tobacco stalk raw material screening
Cabo and thin cabo；
Described thick cabo length × diameter >=20mm × 5mm, thinner cabo length × diameter >=10mm × 3mm and ＜ 20mm × 5mm,
Thin cabo length × diameter ＜ 10mm × 3mm；
Step (2), cabo microwave expansion: thick cabo step (1) screened out respectively, thinner cabo, thin cabo put into frequency
For in the microwave expansion equipment of 2450MHz, control the thick cabo after expanding, thinner cabo and thin cabo moisture be 6%～
6.2%；Wherein thick cabo expansion is to expansion rate more than 250%, and thinner cabo expansion to expansion rate is 200～220%；Thin cabo
Being expanded to expansion rate is 150～170%；
Step (3), expanded cabo humidification Terrier Storage: the thick cabo of expansion that step (2) is obtained, expand thinner cabo, expand thin
After cabo respectively humidified device humidification, it is respectively put into storage cabinet Terrier Storage 2～3 hours, controls the thick cabo of expansion after Terrier Storage, expansion
Thinner cabo, expand thin cabo moisture and be 22%～22.5%；
Step (4), expands the section of thick cabo: put in conventional slicing equipment by the thick cabo of expansion after step (3) Terrier Storage, cut
Make lamellar, make the THICKNESS CONTROL of cutting stalk sheet at 0.08mm～0.15mm；
Step (5), expands thinner cabo tabletting: the thinner cabo of expansion after step (3) Terrier Storage is put into conventional pressure stalk equipment
In, it is compressed into tablet form, makes the THICKNESS CONTROL of compacting stalk sheet at 0.1mm～0.12mm；
Step (6), stalk sheet feeds and stores sheet: the compacting stalk sheet that sheet is obstructed in the cutting obtaining step (4), step (5) obtains is respectively
Applying water-soluble sugar material, the quality applying water-soluble sugar material is obstruct tablet quality 4%, the most respectively storage sheet 4～5 hours, controls
Stalk sheet moisture after storage sheet is 28%～29%；
The described water-soluble sugar material that applies includes the following component according to mass percentage: glucose 0.5%, Luo Han Guo Paste In Foods
2%, tobacco extract 0.2%, propylene glycol 10%, surplus is water, total amount 100%；
Step (7), cutting stalk sheet shredding: the cutting stalk sheet through step (6) storage sheet is put in conventional shredding equipment, cuts into width
Degree is the secondary cutting stem of 0.50mm～0.80mm；
Step (8), compacting stalk sheet shredding: the compacting stalk sheet through step (6) storage sheet is put in conventional shredding equipment, cuts into width
Degree is the crush-cutting stem of 0.1mm～0.12mm；
Step (9), expands thin cabo shredding: put into by the thin cabo of expansion after step (3) Terrier Storage in conventional shredding equipment, cut
Make the cutting stem that width is 0.05mm～0.07mm；
Step (10), one time cutting stem feeds and stores silk: the cutting stem obtaining step (9) applies and step (6)
Identical water-soluble sugar material, applies quality is a cutting stem quality the 4% of water-soluble sugar material, stores silk 4～5 less
Time, control the moisture of cut stem after storage silk and be 28%～29%；
Step (11), stem sizing is dried: crush-cutting stem that the secondary cutting stem that step (7) obtained, step (8) obtain,
The cutting stem that step (9) obtains carries out warming and humidifying process respectively, and controlling drop temperature is 60 ~ 61 DEG C, controls discharging
Humidity is 30 ~ 31%；Being dried through cut-tobacco drier sizing the most respectively, baking temperature is 120 ~ 125 DEG C, controls dried secondary cutting
Stem, crush-cutting stem and a cutting moisture of cut stem are 11%～11.2%；
Step (12), secondary cutting stem perfuming also stores silk: the secondary cutting stem after step (11) processes is applied spice
Ethanol solution；Execute quality is stem quality the 0.4% of spiced ethanol solution；Then storage silk 1～1.5 hours, controls storage
Moisture of cut stem after Si is 12%～12.3%, obtains thick cabo expansion secondary cutting stem goods；
Step (13), crush-cutting stem perfuming also stores silk: the crush-cutting stem after step (11) processes is executed spiced ethanol molten
Liquid, executes quality is stem quality the 0.4% of spiced ethanol solution, then storage silk 1～1.3 hours, controls the stalk after storage silk
Silk moisture is 12%～12.2%, obtains thinner cabo expansion crush-cutting stem goods；
Step (14), a cutting stem perfuming also stores silk: execute spiced to a cutting stem after step (11) processes
Ethanol solution, executes quality is stem quality the 0.4% of spiced ethanol solution, then storage silk 1～1.6 hours, controls storage silk
After moisture of cut stem be 12%～12.5%, obtain cutting stem goods of thin cabo expansion；
Step (15), mixing stem perfuming also stores silk: will after step (11) processes secondary cutting stem, process through step (11)
Rear crush-cutting stem and after step (11) processes cutting stem carry out in any proportion after routine mixes and join uniformly, applying spice
Ethanol solution, execute quality is stem quality the 0.4% of spiced ethanol solution, then storage silk 1～1.4 hours, control storage
Moisture of cut stem after Si is 12%～12.3%, obtains mixing stem goods.
Wherein, contents in the ethanol solution of step (12), step (13), step (14) and the spice described in step (15)
Matter and ratio are the most identical, the following component including according to mass percentage: damascenone 0.003%, ionoionone 0.001%, tree
Tongue extractum 0.02%, raspberry ketone 0.002%, maple extract 0.02%, surplus are ethanol, total amount 100%.
The thick cabo expansion secondary cutting stem goods processed through above-mentioned processing step, thinner cabo expansion crush-cutting stem
Goods, cutting stem goods mixing stem goods of thin cabo expansion ratio can be mixed respectively and are assigned in cut tobacco roll cigarette routinely
?.
Embodiment 2
A kind of processing technique promoting expanded cut stem raw material availability, comprises the steps:
Step (1), cabo sifting: cabo is put in two-stage screening plant, one-level screening plant mesh size diameter × a length of
5mm × 20mm, two grades of screening plant mesh size diameter × a length of 3mm × 10mm, be thick cabo, thinner by tobacco stalk raw material screening
Cabo and thin cabo；
Described thick cabo length × diameter >=20mm × 5mm, thinner cabo length × diameter >=10mm × 3mm and ＜ 20mm × 5mm,
Thin cabo length × diameter ＜ 10mm × 3mm；
Step (2), cabo microwave expansion: thick cabo step (1) screened out respectively, thinner cabo, thin cabo put into frequency
For in the microwave expansion equipment of 2450MHz, control the thick cabo after expanding, thinner cabo and thin cabo moisture and be 6.8%
～7%；Wherein thick cabo expansion is to expansion rate more than 250%, and thinner cabo expansion to expansion rate is 240～250%；Thin cabo
Being expanded to expansion rate is 180～200%；
Step (3), expanded cabo humidification Terrier Storage: the thick cabo of expansion that step (2) is obtained, expand thinner cabo, expand thin
After cabo respectively humidified device humidification, it is respectively put into storage cabinet Terrier Storage 4～5 hours, controls the thick cabo of expansion after Terrier Storage, expansion
Thinner cabo, expand thin cabo moisture and be 23.5%～24%；
Step (4), expands the section of thick cabo: put in conventional slicing equipment by the thick cabo of expansion after step (3) Terrier Storage, cut
Make lamellar, make the THICKNESS CONTROL of cutting stalk sheet at 0.22mm～0.30mm；
Step (5), expands thinner cabo tabletting: the thinner cabo of expansion after step (3) Terrier Storage is put into conventional pressure stalk equipment
In, it is compressed into tablet form, makes the THICKNESS CONTROL of compacting stalk sheet at 0.18mm～0.2mm；
Step (6), stalk sheet feeds and stores sheet: the compacting stalk sheet that sheet is obstructed in the cutting obtaining step (4), step (5) obtains is respectively
Applying water-soluble sugar material, the quality applying water-soluble sugar material is obstruct tablet quality 45%, the most respectively storage sheet 6～8 hours, control
Stalk sheet moisture after system storage sheet is 31%～32%；
The described water-soluble sugar material that applies includes the following component according to mass percentage: glucose 1.5%, Luo Han Guo Paste In Foods
4%, tobacco extract 0.5%, propylene glycol 15%, surplus is water, total amount 100%；
Step (7), cutting stalk sheet shredding: the cutting stalk sheet through step (6) storage sheet is put in conventional shredding equipment, cuts into width
Degree is the secondary cutting stem of 0.50mm～0.80mm；
Step (8), compacting stalk sheet shredding: the compacting stalk sheet through step (6) storage sheet is put in conventional shredding equipment, cuts into width
Degree is the crush-cutting stem of 0.14mm～0.15mm；
Step (9), expands thin cabo shredding: put into by the thin cabo of expansion after step (3) Terrier Storage in conventional shredding equipment, cut
Make the cutting stem that width is 0.09mm～0.10mm；
Step (10), one time cutting stem feeds and stores silk: the cutting stem obtaining step (9) applies and step (6)
Identical water-soluble sugar material, applies quality is a cutting stem quality the 5% of water-soluble sugar material, stores silk 7～8 less
Time, control the moisture of cut stem after storage silk and be 31%～32%；
Step (11), stem sizing is dried: crush-cutting stem that the secondary cutting stem that step (7) obtained, step (8) obtain,
The cutting stem that step (9) obtains carries out warming and humidifying process respectively, and controlling drop temperature is 64 ~ 65 DEG C, controls discharging
Humidity is 34 ~ 35%；Being dried through cut-tobacco drier sizing the most respectively, baking temperature is 136 ~ 140 DEG C, controls dried secondary cutting
Stem, crush-cutting stem and a cutting moisture of cut stem are 11.8%～12%；
Step (12), secondary cutting stem perfuming also stores silk: the secondary cutting stem after step (11) processes is applied spice
Ethanol solution；Execute quality is stem quality the 0.5% of spiced ethanol solution；Then storage silk 2.5～3 hours, controls storage
Moisture of cut stem after Si is 12.8%～13%, obtains thick cabo expansion secondary cutting stem goods；
Step (13), crush-cutting stem perfuming also stores silk: the crush-cutting stem after step (11) processes is executed spiced ethanol molten
Liquid, executes quality is stem quality the 0.5% of spiced ethanol solution, then storage silk 2.4～3 hours, controls the stalk after storage silk
Silk moisture is 12.7%～13%, obtains thinner cabo expansion crush-cutting stem goods；
Step (14), a cutting stem perfuming also stores silk: execute spiced to a cutting stem after step (11) processes
Ethanol solution, executes quality is stem quality the 0.5% of spiced ethanol solution, then storage silk 2～3 hours, after controlling storage silk
Moisture of cut stem be 12.9%～13%, obtain cutting stem goods of thin cabo expansion；
Step (15), mixing stem perfuming also stores silk: will after step (11) processes secondary cutting stem, process through step (11)
Rear crush-cutting stem and after step (11) processes cutting stem carry out in any proportion after routine mixes and join uniformly, applying spice
Ethanol solution, execute quality is stem quality the 0.5% of spiced ethanol solution, then storage silk 2.5～3 hours, control storage
Moisture of cut stem after Si is 12.6%～13%, obtains mixing stem goods.
Wherein, contents in the ethanol solution of step (12), step (13), step (14) and the spice described in step (15)
Matter and ratio are the most identical, the following component including according to mass percentage: damascenone 0.005%, ionoionone 0.003%, tree
Tongue extractum 0.03%, raspberry ketone 0.003%, maple extract 0.04%, surplus are ethanol, total amount 100%.
The thick cabo expansion secondary cutting stem goods processed through above-mentioned processing step, thinner cabo expansion crush-cutting stem
Goods, cutting stem goods mixing stem goods of thin cabo expansion ratio can be mixed respectively and are assigned in cut tobacco roll cigarette routinely
?.
Embodiment 3
A kind of processing technique promoting expanded cut stem raw material availability, comprises the steps:
Step (1), cabo sifting: cabo is put in two-stage screening plant, one-level screening plant mesh size diameter × a length of
5mm × 20mm, two grades of screening plant mesh size diameter × a length of 3mm × 10mm, be thick cabo, thinner by tobacco stalk raw material screening
Cabo and thin cabo；
Described thick cabo length × diameter >=20mm × 5mm, thinner cabo length × diameter >=10mm × 3mm and ＜ 20mm × 5mm,
Thin cabo length × diameter ＜ 10mm × 3mm；
Step (2), cabo microwave expansion: thick cabo step (1) screened out respectively, thinner cabo, thin cabo put into frequency
For in the microwave expansion equipment of 2450MHz, control the thick cabo after expanding, thinner cabo and thin cabo moisture and be 6.4%
～6.8%；Wherein thick cabo expansion is to expansion rate more than 250%, and thinner cabo expansion to expansion rate is 220～240%；Thin cigarette
It is 170～190% that stalk is expanded to expansion rate；
Step (3), expanded cabo humidification Terrier Storage: the thick cabo of expansion that step (2) is obtained, expand thinner cabo, expand thin
After cabo respectively humidified device humidification, it is respectively put into storage cabinet Terrier Storage 3～4 hours, controls the thick cabo of expansion after Terrier Storage, expansion
Thinner cabo, expand thin cabo moisture and be 22.5%～23.3%；
Step (4), expands the section of thick cabo: put in conventional slicing equipment by the thick cabo of expansion after step (3) Terrier Storage, cut
Make lamellar, make the THICKNESS CONTROL of cutting stalk sheet at 0.1mm～0.3mm；
Step (5), expands thinner cabo tabletting: the thinner cabo of expansion after step (3) Terrier Storage is put into conventional pressure stalk equipment
In, it is compressed into tablet form, makes the THICKNESS CONTROL of compacting stalk sheet at 0.15mm～0.17mm；
Step (6), stalk sheet feeds and stores sheet: the compacting stalk sheet that sheet is obstructed in the cutting obtaining step (4), step (5) obtains is respectively
Applying water-soluble sugar material, the quality applying water-soluble sugar material is obstruct tablet quality 4.5%, the most respectively storage sheet 5～7 hours, control
Stalk sheet moisture after system storage sheet is 30%～31%；
The described water-soluble sugar material that applies includes the following component according to mass percentage: glucose 1%, Luo Han Guo Paste In Foods 3%,
Tobacco extract 0.4%, propylene glycol 12%, surplus is water, total amount 100%；
Step (7), cutting stalk sheet shredding: the cutting stalk sheet through step (6) storage sheet is put in conventional shredding equipment, cuts into width
Degree is the secondary cutting stem of 0.50mm～0.80mm；
Step (8), compacting stalk sheet shredding: the compacting stalk sheet through step (6) storage sheet is put in conventional shredding equipment, cuts into width
Degree is the crush-cutting stem of 0.12mm～0.13mm；
Step (9), expands thin cabo shredding: put into by the thin cabo of expansion after step (3) Terrier Storage in conventional shredding equipment, cut
Make the cutting stem that width is 0.06mm～0.08mm；
Step (10), one time cutting stem feeds and stores silk: the cutting stem obtaining step (9) applies and step (6)
Identical water-soluble sugar material, apply water-soluble sugar material quality is a cutting stem quality 4.6%, store the most again silk 5.5～
6.2 hours, control the moisture of cut stem after storage silk and be 29.5%～30.8%；
Step (11), stem sizing is dried: crush-cutting stem that the secondary cutting stem that step (7) obtained, step (8) obtain,
The cutting stem that step (9) obtains carries out warming and humidifying process respectively, and controlling drop temperature is 62 ~ 63 DEG C, controls discharging
Humidity is 32 ~ 33%；Being dried through cut-tobacco drier sizing the most respectively, baking temperature is 128 ~ 133 DEG C, controls dried secondary cutting
Stem, crush-cutting stem and a cutting moisture of cut stem are 11.3%～11.8%；
Step (12), secondary cutting stem perfuming also stores silk: the secondary cutting stem after step (11) processes is applied spice
Ethanol solution；Execute quality is stem quality the 0.46% of spiced ethanol solution；Then storage silk 1.5～2 hours, controls
Moisture of cut stem after storage silk is 12.4%～12.7%, obtains thick cabo expansion secondary cutting stem goods；
Step (13), crush-cutting stem perfuming also stores silk: the crush-cutting stem after step (11) processes is executed spiced ethanol molten
Liquid, executes quality is stem quality the 0.46% of spiced ethanol solution, then storage silk 1.5～2 hours, after controlling storage silk
Moisture of cut stem is 12.4%～12.7%, obtains thinner cabo expansion crush-cutting stem goods；
Step (14), a cutting stem perfuming also stores silk: execute spiced to a cutting stem after step (11) processes
Ethanol solution, executes quality is stem quality the 0.46% of spiced ethanol solution, then storage silk 1.5～2 hours, controls storage
Moisture of cut stem after Si is 12.4%～12.7%, obtains cutting stem goods of thin cabo expansion；
Step (15), mixing stem perfuming also stores silk: will after step (11) processes secondary cutting stem, process through step (11)
Rear crush-cutting stem and after step (11) processes cutting stem carry out in any proportion after routine mixes and join uniformly, applying spice
Ethanol solution, execute quality is stem quality the 0.46% of spiced ethanol solution, then storage silk 1.5～2 hours, control
Moisture of cut stem after storage silk is 12.4%～12.7%, obtains mixing stem goods.
Wherein, contents in the ethanol solution of step (12), step (13), step (14) and the spice described in step (15)
Matter and ratio are the most identical, the following component including according to mass percentage: damascenone 0.004%, ionoionone 0.002%, tree
Tongue extractum 0.025%, raspberry ketone 0.0022%, maple extract 0.03%, surplus are ethanol, total amount 100%.
The thick cabo expansion secondary cutting stem goods processed through above-mentioned processing step, thinner cabo expansion crush-cutting stem
Goods, cutting stem goods mixing stem goods of thin cabo expansion ratio can be mixed respectively and are assigned in cut tobacco roll cigarette routinely
?.
The ultimate principle of the present invention, principal character and advantages of the present invention have more than been shown and described.The technology of the industry
Personnel, it should be appreciated that the present invention is not restricted to the described embodiments, simply illustrating this described in above-described embodiment and description
The principle of invention, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, and these become
Change and improvement both falls within scope of the claimed invention.Claimed scope by appending claims and
Equivalent defines.
Claims (2)
1. the processing technique promoting expanded cut stem raw material availability, it is characterised in that comprise the steps:
Step (1), cabo sifting: cabo is put in two-stage screening plant, one-level screening plant mesh size diameter × a length of
5mm × 20mm, two grades of screening plant mesh size diameter × a length of 3mm × 10mm, be thick cabo, thinner by tobacco stalk raw material screening
Cabo and thin cabo；
Described thick cabo length × diameter >=20mm × 5mm, thinner cabo length × diameter >=10mm × 3mm and ＜ 20mm × 5mm,
Thin cabo length × diameter ＜ 10mm × 3mm；
Step (2), cabo microwave expansion: thick cabo step (1) screened out respectively, thinner cabo, thin cabo put into frequency
For in the microwave expansion equipment of 2450MHz, control the thick cabo after expanding, thinner cabo and thin cabo moisture be 6%～
7%；Wherein thick cabo expansion is to expansion rate more than 250%, and thinner cabo expansion to expansion rate is 200～250%；Thin cabo is swollen
Swollen to expansion rate be 150～200%；
Step (3), expanded cabo humidification Terrier Storage: the thick cabo of expansion that step (2) is obtained, expand thinner cabo, expand thin
After cabo respectively humidified device humidification, it is respectively put into storage cabinet Terrier Storage 2～5 hours, controls the thick cabo of expansion after Terrier Storage, expansion
Thinner cabo, expand thin cabo moisture and be 22%～24%；
Step (4), expands the section of thick cabo: put in conventional slicing equipment by the thick cabo of expansion after step (3) Terrier Storage, cut
Make lamellar, make the THICKNESS CONTROL of cutting stalk sheet at 0.08mm～0.30mm；
Step (5), expands thinner cabo tabletting: the thinner cabo of expansion after step (3) Terrier Storage is put into conventional pressure stalk equipment
In, it is compressed into tablet form, makes the THICKNESS CONTROL of compacting stalk sheet at 0.1mm～0.2mm；
Step (6), stalk sheet feeds and stores sheet: the compacting stalk sheet that sheet is obstructed in the cutting obtaining step (4), step (5) obtains is respectively
Applying water-soluble sugar material, the quality applying water-soluble sugar material is obstruct tablet quality 4%～5%, the most respectively storage sheet 4～8 hours,
Control the stalk sheet moisture after storage sheet and be 28%～32%；
The described water-soluble sugar material that applies includes the following component according to mass percentage: glucose 0.5%～1.5%, arhat
Really extractum 2%～4%, tobacco extract 0.2%～0.5%, propylene glycol 10 ~ 15%, surplus is water, total amount 100%；
Step (7), cutting stalk sheet shredding: the cutting stalk sheet through step (6) storage sheet is put in conventional shredding equipment, cuts into width
Degree is the secondary cutting stem of 0.50mm～0.80mm；
Step (8), compacting stalk sheet shredding: the compacting stalk sheet through step (6) storage sheet is put in conventional shredding equipment, cuts into width
Degree is the crush-cutting stem of 0.1mm～0.15mm；
Step (9), expands thin cabo shredding: put into by the thin cabo of expansion after step (3) Terrier Storage in conventional shredding equipment, cut
Make the cutting stem that width is 0.05mm～0.10mm；
Step (10), one time cutting stem feeds and stores silk: the cutting stem obtaining step (9) applies and step (6)
Identical water-soluble sugar material, apply water-soluble sugar material quality is a cutting stem quality 4%～5%, store the most again silk 4～
8 hours, control the moisture of cut stem after storage silk and be 28%～32%；
Step (11), stem sizing is dried: crush-cutting stem that the secondary cutting stem that step (7) obtained, step (8) obtain,
The cutting stem that step (9) obtains carries out warming and humidifying process respectively, and controlling drop temperature is 60 ~ 65 DEG C, controls discharging
Humidity is 30 ~ 35%；Being dried through cut-tobacco drier sizing the most respectively, baking temperature is 120 ~ 140 DEG C, controls dried secondary cutting
Stem, crush-cutting stem and a cutting moisture of cut stem are 11%～12%；
Step (12), secondary cutting stem perfuming also stores silk: the secondary cutting stem after step (11) processes is applied spice
Ethanol solution；Execute quality is stem quality 0.4%～the 0.5% of spiced ethanol solution；Then storage silk 1～3 hours, control
Moisture of cut stem after system storage silk is 12%～13%, obtains thick cabo expansion secondary cutting stem goods；
Step (13), crush-cutting stem perfuming also stores silk: the crush-cutting stem after step (11) processes is executed spiced ethanol molten
Liquid, executes quality is stem quality 0.4%～the 0.5% of spiced ethanol solution, then storage silk 1～3 hours, after controlling storage silk
Moisture of cut stem be 12%～13%, obtain thinner cabo expansion crush-cutting stem goods；
Step (14), a cutting stem perfuming also stores silk: execute spiced to a cutting stem after step (11) processes
Ethanol solution, executes quality is stem quality 0.4%～the 0.5% of spiced ethanol solution, then storage silk 1～3 hours, controls
Moisture of cut stem after storage silk is 12%～13%, obtains cutting stem goods of thin cabo expansion；
Step (15), mixing stem perfuming also stores silk: will after step (11) processes secondary cutting stem, process through step (11)
Rear crush-cutting stem and after step (11) processes cutting stem carry out in any proportion after routine mixes and join uniformly, applying spice
Ethanol solution, execute quality is stem quality 0.4%～the 0.5% of spiced ethanol solution, then storage silk 1～3 hours, control
Moisture of cut stem after system storage silk is 12%～13%, obtains mixing stem goods.
The processing technique of lifting expanded cut stem raw material availability the most according to claim 1, it is characterised in that step
(12), step (13), step (14) the most identical with contained substance in the ethanol solution of the spice described in step (15) and ratio, bag
Include the following component according to mass percentage: damascenone 0.003%～0.005%, ionoionone 0.001%～0.003%, tree moss
Extractum 0.02%～0.03%, raspberry ketone 0.002%～0.003%, maple extract 0.02%～0.04%, surplus are ethanol, total amount
100%。
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| CN107125801A (en) * | 2017-05-24 | 2017-09-05 | 云南中烟工业有限责任公司 | A kind of microwave expansion stem multiple stage circulation charging system and method |
| CN107712998A (en) * | 2017-10-31 | 2018-02-23 | 湖北中烟工业有限责任公司 | A kind of method that offal suitable for kinds of cigarettes sorts |
| CN108968127A (en) * | 2018-06-07 | 2018-12-11 | 四川中烟工业有限责任公司 | A kind of processing technology of high-curl-flexibility filiform stem |
| CN109549245A (en) * | 2018-11-20 | 2019-04-02 | 云南中烟工业有限责任公司 | A kind of screening group technology of tobacco stalk raw material and its application in reconstituted tobacco |
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| CN107125801B (en) * | 2017-05-24 | 2019-04-19 | 云南中烟工业有限责任公司 | A kind of microwave expansion stem multiple stage circulation charging process |
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| CN109549245A (en) * | 2018-11-20 | 2019-04-02 | 云南中烟工业有限责任公司 | A kind of screening group technology of tobacco stalk raw material and its application in reconstituted tobacco |
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|---|---|
| CN106263002B (en) | 2018-03-02 |
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