CN202061824U - Vision intelligent capsule recognition device - Google Patents
Vision intelligent capsule recognition device Download PDFInfo
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- CN202061824U CN202061824U CN2011200944537U CN201120094453U CN202061824U CN 202061824 U CN202061824 U CN 202061824U CN 2011200944537 U CN2011200944537 U CN 2011200944537U CN 201120094453 U CN201120094453 U CN 201120094453U CN 202061824 U CN202061824 U CN 202061824U
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Abstract
The utility model discloses an intelligent mechanical device, in particular a vision intelligent capsule recognition device for recognizing hollow transparent capsules. The vision intelligent capsule recognition device comprises an arraying device, a conveying device, a recognition device, a separation device and an intelligent control device, wherein capsules in an L-shaped groove of the arraying device can be transferred to a groove at the other side from a groove at one side; a circular arc protecting screen and the like are arranged on the surface of round wheels; the capsules can freely rotate in a capsule groove under the friction of the conveying device and a support belt; a main light source in the recognition device adopts parallel light; a back light source adopts a plane light source; and the separation device is provided with a plurality of electromagnetic rods which respectively correspond to the capsule groove on a chain sheet and the like. The vision intelligent capsule recognition device has the advantages of high-efficiency separation, high separation accuracy and higher automation; the labor intensity of workers can be greatly reduced; and the vision intelligent capsule recognition device can be widely applied to the pharmacy, food and other industries.
Description
Technical field
The utility model relates to a kind of intelligent machine device, is meant that specifically a kind of capsule that is used for hollow transparent capsule, the hollow nontransparent capsule that uses in fields such as health medicine, medicine, packing and drug particles is housed detects, discerns and judge the device of classification.
Background technology
Health care at present, medicine, field such as packing and Capsules and the capsule producer that the medicine grain is housed adopt range estimation or simple auxiliary equipment to move capsule and detect, on glass letter sorting the backlight, the testing staff utilizes eyes range estimation and correlation experience to select under light source irradiation backlight, this mode of selecting is that efficient is low, the cost height, labour intensity is big and quality stability is very poor, eye fatigue can be brought the collimation error in various degree, do not reach industry standard, more seriously there is serious hidden danger in the health to edible drug capsules, contacted with skin by man's activity and will bring communicable secondary pollution, in view of the method for above artificial visually examine's method and simple subtest can't reach the industry needs at all, the medicine packing is not reached guarantee, is must product so the Visual intelligent capsule detects.
The disclosed capsule checkout equipment of Chinese invention patent specification [CN 10198505A], its collating unit, conveyer, recognition device and separator are formed, identification comprises the image processing, electric-controlled parts, optics imaging identification back is one by one formed rejecting by electromagnet and distance rod, though solved secondary pollution, but can't realize really that capsule separates, also can mix together, can't realize separating and classification, the rejecting frequency of single electromagnet and distance rod is not high, can't realize the rate request of equipment, IMAQ can't be realized the IMAQ of 360 degree, to produce omission to capsule surface, can't realize comprehensive detection, more can't realize the 3 d image data, can not realize that the real judgement of capsule detects.
The utility model content
The utility model proposes a kind of processing ease, precision height and the big device for the treatment of capacity at deficiency of the prior art.
The utility model is achieved by following technical proposals:
A kind of Visual intelligent identification capsule apparatus comprises collating unit, conveyer, recognition device, separator, intelligence controlling device, it is characterized in that:
The upper end of collating unit is connected with 2 cutting agencies with upper channel; Collating unit is a circle wheel, is justifying the groove that wheel surface is distributed with the above L type of 2 rows, and two edge lengths of groove are suitable with capsule length, and capsule can forward in the another side groove in the groove of one side in L type groove; Cutting agency is corresponding with the L type groove location of circle wheel surface; The circle wheel surface has a circular arc protection screen; In collating unit, be connected with a vibrating device;
Conveyer is by actuating unit, conveyer belt, support belt; There is the above capsule groove of 2 rows on the conveyer belt surface, and the thickness of conveyer belt is less than capsule diameter; When capsule incapsulated groove, capsule was supported by support belt, can freely rotate in the capsule groove; Recognition device is arranged on the conveyer, wherein recognition device be positioned at the top of conveyer and below, and recognition device also is positioned at two sides of conveyer; The support belt corresponding with recognition device made by transparent glass or organic material; Capsule whole circumference and two ends are discerned detection, realized the comprehensive monitoring of 360 degree;
Recognition device comprises main light source, backlight, IMAQ mechanism, image processor structure; Wherein main light source is a directional light, and backlight adopts planar light source;
Separator comprises: magnet plunger, air valve or classification motor, tumbler; Be provided with 2 covers or 4 cover separators in the back of recognition device, the magnet plunger in the separator is aimed at the capsule groove on the conveyer belt respectively, and magnet plunger is connected with the air valve separately or the motor of classifying respectively;
Intelligence controlling device is connected with collating unit, conveyer, recognition device, separator respectively.
As preferably, collating unit is connected with the air flue sub controlling unit described in above-mentioned a kind of Visual intelligent identification capsule apparatus, the air entry of air flue sub controlling unit is corresponding with the feed opening of cutting agency, and the inflatable mouth of air flue sub controlling unit is aimed at the blanking port of collating unit lower end; Distance between circle wheel surface and the circular arc protection screen is less than capsule diameter.
As preferably, evenly distributed 2,4,6 or 8 capsule grooves on each the chain sheet in above-mentioned a kind of Visual intelligent identification capsule apparatus on the conveyer belt.
As preferably, when the L type groove of circle wheel surface was in blanking port in above-mentioned a kind of Visual intelligent identification capsule apparatus, capsule was horizontal in L type groove.If L type groove is when blanking port, capsule is not horizontal, and is in endways state, and then capsule has a rebound easily when L type groove is fallen on the conveyer belt and jumps out the capsule groove.
As preferably, in the capsule groove in above-mentioned a kind of Visual intelligent identification capsule apparatus on the conveyer belt 6 prominent points are arranged.Being provided with of prominent point in the capsule groove mainly is for capsule can freely rotate in the capsule groove, if prominent point, then capsule forms frictional force greatly with the capsule cell wall easily, and difficult rotation, then the detection to capsule impacts; But if the quantity of prominent point is too many, then do not have the effect that reduces to rub, if prominent point is very little, the unbalance stress of capsule in the capsule groove then, capsule can be adversely affected when rotating equally; So, in the utility model,, 6 prominent points are set have effect preferably through long-term test.
As preferably, the light source of recognition device adopts infrared light in above-mentioned a kind of Visual intelligent identification capsule apparatus, and in the horizontal level both sides of conveyer a recognition device is arranged respectively.Though in the utility model, adopt visible light also can realize the utility model, because the difference of light source character, cause recognition device lines identification to the capsule circumferential profile in identifying unclear, and the employing infrared ray then because its wavelength is shorter, has better effect; In order better the capsule periphery to be had a complete identification, so a recognition device respectively is set again, guarantee the capsule periphery is carried out omnibearing monitoring in the horizontal level both sides of conveyer, improve precision.
As preferably, blanking port, the separator place of collating unit are provided with a waste recovery mechanism respectively in above-mentioned a kind of Visual intelligent identification capsule apparatus, and waste recovery mechanism comprises a plate washer, waste recovery container., should in time dispose on device after disallowable owing to the defective of capsule itself, if in time do not handle, then these defective capsules may enter into system once more, and make the performance accuracy of system influenced.Because the speed of service of whole device is exceedingly fast, so at blanking port, separator place, need a waste recovery mechanism respectively is installed respectively, otherwise defective capsule dwell time in whole device is long more, that causes then that secondary sneaks into may be just big more.
By enforcement of the present utility model, above-mentioned a kind of Visual intelligent identification capsule apparatus can be monitored the upper and lower circumferencial direction comprehensive monitoring of capsule and the axle at capsule two ends, has realized the comprehensive monitoring of capsule.
Beneficial effect: the utility model can be realized efficient separation in the separation of capsule, testing process, and the accuracy of separating improves; Similar products on the existing market generally can only be realized the per hour rate of departure of 2～30,000 capsules, but the utility model can be realized the per hour separating power about 100,000, even can reach per hour 140,000 disposal ability, can reduce working strength of workers greatly, automation is higher; By the design and the layout of L type groove, error rate also further reduces, and is difficult for stifled jail and influences the normal use of equipment; After having adopted infrared ray, the imaging effect of capsule is better.
Description of drawings
Fig. 1 is a structural representation of the present utility model
Fig. 2 is the structural representation of the utility model medium chain sheet
Fig. 3 is the Facad structure schematic diagram of collating unit in the utility model
Fig. 4 is the side structure schematic diagram of circle wheel in the utility model
1, cutting agency 2, collating unit 3, conveyer 4, actuating unit 5, recognition device 6, IMAQ mechanism 7, air valve or classification motor 8, separator 9, magnet plunger 10, main light source 11, conveyer belt 12, support belt 13, image processor structure 21, chain sheet 22, capsule groove 24, prominent point 31, circle wheel 32, L type groove 33, circular arc protection screen 34, blanking port
The specific embodiment
Below in conjunction with accompanying drawing, enforcement of the present utility model is specified:
Embodiment 1
According to structure shown in Figure 1, a kind of Visual intelligent identification capsule apparatus comprises collating unit 2, conveyer 3, recognition device 5, separator 8, intelligence controlling device 13, is connected with the cutting agency 1 of two passages in the upper end of collating unit 2; Collating unit 2 is a circle wheel 31, in circle wheel 31 surface distributed two row L type grooves 32 is arranged, structure as shown in Figure 4, and two edge lengths of L type groove 32 are suitable with capsule length, can guarantee that capsule can forward in the another side groove in the groove of one side in L type groove 32; Cutting agency 1 is corresponding with L type groove 32 positions on circle wheel 31 surfaces; There are circular arc protection screen 33, a structure as shown in Figure 3 in circle wheel 31 surfaces; In collating unit 2, be connected with a vibrating device; Conveyer 3 wherein is by actuating unit 4, conveyer belt 11, support belt 12; There are two binder removal capsule grooves 22 on conveyer belt 11 surfaces, and the thickness of conveyer belt 11 is less than capsule diameter; When capsule incapsulated groove 22, capsule was supported by support belt 12, and along with advancing of conveyer belt 11, capsule can freely rotate in capsule groove 22, thereby can guarantee that capsule detects from different angles, in order to avoid the dead angle occurs, influences accuracy; Recognition device 5 is arranged on the conveyer 3, wherein recognition device 5 be positioned at the top of conveyer 3 and below, and recognition device 5 also is positioned at 3 two sides of conveyer; The support belt 12 corresponding with recognition device 5 made by transparent glass or organic material; Capsule whole circumference and two ends are discerned detection, realized the comprehensive monitoring of 360 degree; Wherein recognition device 5 comprises main light source 10, backlight 5, IMAQ mechanism 6, image processor structure 13; Wherein main light source 10 is a directional light, and backlight 5 adopts planar light source; Wherein separator 8 comprises: magnet plunger 9, air valve or classification motor 7, tumbler; Be provided with 2 covers or 4 cover separators in the back of recognition device, the magnet plunger 9 in the separator is aimed at the capsule groove 22 on the conveyer belt respectively, and magnet plunger 9 is connected with the air valve separately or the motor 7 of classifying respectively; Intelligence controlling device 13 is connected with collating unit 2, conveyer 3, recognition device 5, separator 8 respectively.In order better to move collating unit 2, collating unit 2 is connected with the air flue sub controlling unit, and the air entry of air flue sub controlling unit is corresponding with the feed opening of cutting agency, and the inflatable mouth of air flue sub controlling unit is aimed at the blanking port 34 of collating unit lower end; Distance between circle wheel 31 surfaces and the circular arc protection screen 33 is less than capsule diameter; When capsule when cutting agency 1 falls, the getter action of air flue sub controlling unit for public use guarantees that capsule enters into the capsule groove 22 on the chain sheet 21, can effectively overcome because of the capsule sole mass is lighter, is difficult for falling or falls the difficult technologies difficult point; For the disposal ability of implement device, evenly distributed four capsule grooves 22 on each the chain sheet 21 on the conveyer belt 11.When the L type groove 32 of circle wheel surface was in blanking port, capsule was horizontal in L type groove 32.Six prominent points 24 are arranged in the capsule groove 22 on conveyer belt 11 in addition.At blanking port, separator 8 places of collating unit 2, a waste recovery mechanism is set respectively simultaneously, waste recovery mechanism comprises a plate washer, waste recovery container.The utility model can be monitored the upper and lower circumferencial direction comprehensive monitoring of capsule and the axle at capsule two ends, has realized the comprehensive monitoring of capsule.
The utility model adopts infrared ray as light source, and the structure of chain sheet 21 is structure as shown in Figure 2, and four capsule grooves 22 are arranged on each chain sheet 21.
Cutting agency 1 is distributed to random capsule in the collating unit 2 by hopper, collating unit 2 produces power enduringly with vibrating device to capsule, and capsule sends in the collating unit 2 capsule under the dual thrust of self gravitation and vibrations generation power smoothly.Collating unit 2 forwards the capsule that is positioned at L type groove 32 to lower end from the upper end of equipment under dynamic action, in this process, capsule has rotated 90 degree simultaneously, one side from the another side that forwards to of L type groove 32.When circle wheel 31 forwarded blanking port 34 to, capsule just can fall according to own wt, by the air blowing of air flue sub controlling unit, capsule was entered in the capsule groove 22 in L type groove 32 simultaneously.The drive of actuating unit 4 produces certain speed running down, and simultaneously, capsule rotates because of the frictional force with support belt 12 generations makes capsule.When capsule runs to recognition device 5, recognition device 5 is taken capsule automatically, and image is transferred to image processor structure 13, image processor structure 13 is according to identification automatically, can determine whether captured capsule meets the requirements,, then can send and reject instruction to separator 8 if undesirable, separator 8 is got by the capsule that corresponding magnet plunger 9 will be arranged in capsule groove 22 again, and the capsule of getting then enters waste recovery mechanism.
The auxiliary acquisition system 5 of light source is made up of main light source and backlight, vision camera provides stabilized intensity lasting light source when gathering image, for high-quality HD image quality provides safeguard, overcome the interference of external light source simultaneously, main light source is injected the optics tilting mirror for collimate in parallel light, the optics tilting mirror is mapped to the commentaries on classics of light source 90 degree on the chain sheet of transmission device 3, make the capsule in the chain sheet high-visible, backlight can make the profile of capsule and formal parameter complete true embodiment come out from shining on the capsule in the other direction simultaneously.
Claims (7)
1. a Visual intelligent identification capsule apparatus comprises collating unit (2), conveyer (3), recognition device (5), separator (8), intelligence controlling device (13), it is characterized in that:
The upper end of collating unit (2) is connected with 2 cutting agencies with upper channel (1); Collating unit (2) is a circle wheel (31), in circle wheel (31) surface distributed 2 row's above L type grooves (32) is arranged, and two edge lengths of groove are suitable with capsule length, and capsule can forward in the another side groove in the groove of one side in L type groove (32); Cutting agency (1) is corresponding with L type groove (32) position on circle wheel (31) surface; There is a circular arc protection screen (33) on circle wheel (31) surface; In collating unit (2), be connected with a vibrating device;
Conveyer (3) is by actuating unit (4), conveyer belt (11), support belt (12); There are 2 row's above capsule grooves (22) on conveyer belt (11) surface, and the thickness of conveyer belt (11) is less than capsule diameter; When capsule incapsulated groove (22), capsule was supported by support belt (12), can freely rotate in capsule groove (22); Recognition device (5) is arranged on the conveyer (3), wherein recognition device (5) be positioned at the top of conveyer (3) and below, and recognition device (5) also is positioned at (3) two sides of conveyer; The support belt (12) corresponding with recognition device (5) made by transparent glass or organic material; Capsule whole circumference and two ends are discerned detection, realized the comprehensive monitoring of 360 degree;
Recognition device (5) comprises main light source (10), backlight (5), IMAQ mechanism (6), image processor structure (13); Wherein main light source (10) is a directional light, and backlight (5) adopts planar light source;
Separator (8) comprising: magnet plunger (9), air valve or classification motor (7), tumbler; Be provided with 2 covers or 4 cover separators in the back of recognition device, the magnet plunger in the separator (9) is aimed at the capsule groove (22) on the conveyer belt respectively, and magnet plunger (9) is connected with the air valve separately or the motor (7) of classifying respectively;
Intelligence controlling device (13) is connected with collating unit (2), conveyer (3), recognition device (5), separator (8) respectively.
2. a kind of Visual intelligent identification capsule apparatus according to claim 1, it is characterized in that collating unit (2) is connected with the air flue sub controlling unit, the air entry of air flue sub controlling unit is corresponding with the feed opening of cutting agency, and the inflatable mouth of air flue sub controlling unit is aimed at the blanking port (34) of collating unit lower end; Distance between circle wheel (31) surface and the circular arc protection screen (33) is less than capsule diameter.
3. a kind of Visual intelligent identification capsule apparatus according to claim 1 is characterized in that each the chain sheet (21) on the conveyer belt (11) is gone up evenly distributed 2,4,6 or 8 capsule grooves (22).
4. a kind of Visual intelligent identification capsule apparatus according to claim 1, the L type groove (32) that it is characterized in that the circle wheel surface is when being in blanking port, and capsule is horizontal in L type groove (32).
5. a kind of Visual intelligent identification capsule apparatus according to claim 1 is characterized in that in the capsule groove (22) on the conveyer belt (11) 6 prominent points (24) being arranged.
6. a kind of Visual intelligent identification capsule apparatus according to claim 1 is characterized in that the light source of recognition device (5) adopts infrared light, and in the horizontal level both sides of conveyer (3) recognition device (5) is arranged respectively.
7. a kind of Visual intelligent according to claim 1 is discerned capsule apparatus, it is characterized in that blanking port, the separator place of collating unit (2), and a waste recovery mechanism is set respectively, and waste recovery mechanism comprises a plate washer, waste recovery container.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200944537U CN202061824U (en) | 2011-03-29 | 2011-03-29 | Vision intelligent capsule recognition device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200944537U CN202061824U (en) | 2011-03-29 | 2011-03-29 | Vision intelligent capsule recognition device |
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| CN202061824U true CN202061824U (en) | 2011-12-07 |
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| CN2011200944537U Expired - Fee Related CN202061824U (en) | 2011-03-29 | 2011-03-29 | Vision intelligent capsule recognition device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102218407A (en) * | 2011-03-29 | 2011-10-19 | 杭州旭美智能科技有限公司 | Intelligent vision capsule identification device |
| CN103706575A (en) * | 2013-12-31 | 2014-04-09 | 江苏大学 | Device and method for grading and sorting lenses on line based on two-stage image acquisition |
| CN105312244A (en) * | 2014-07-23 | 2016-02-10 | 韩华泰科株式会社 | Part detection device, part detection classification device and method |
| CN106290382A (en) * | 2016-07-01 | 2017-01-04 | 广东技术师范学院 | Bubble-cap tablet package defective vision detection device and method |
| CN107282468A (en) * | 2016-03-31 | 2017-10-24 | 合肥美亚光电技术股份有限公司 | Color selector |
-
2011
- 2011-03-29 CN CN2011200944537U patent/CN202061824U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102218407A (en) * | 2011-03-29 | 2011-10-19 | 杭州旭美智能科技有限公司 | Intelligent vision capsule identification device |
| CN103706575A (en) * | 2013-12-31 | 2014-04-09 | 江苏大学 | Device and method for grading and sorting lenses on line based on two-stage image acquisition |
| CN103706575B (en) * | 2013-12-31 | 2015-12-30 | 江苏大学 | A kind of online classification sorting equipment of eyeglass based on two-stage image collection and method |
| CN105312244A (en) * | 2014-07-23 | 2016-02-10 | 韩华泰科株式会社 | Part detection device, part detection classification device and method |
| CN105312244B (en) * | 2014-07-23 | 2018-03-27 | 韩华泰科株式会社 | Part check device, inspection part sorter and method |
| CN107282468A (en) * | 2016-03-31 | 2017-10-24 | 合肥美亚光电技术股份有限公司 | Color selector |
| CN106290382A (en) * | 2016-07-01 | 2017-01-04 | 广东技术师范学院 | Bubble-cap tablet package defective vision detection device and method |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111207 Termination date: 20130329 |