CN215656503U

CN215656503U - Sorting turntable device with low rotating noise

Info

Publication number: CN215656503U
Application number: CN202121936384.XU
Authority: CN
Inventors: 姜忠赛; 张方; 仇建; 顾培浪
Original assignee: Suzhou Industrial Park Haote Logistics Equipment Co ltd
Current assignee: Suzhou Industrial Park Haote Logistics Equipment Co ltd
Priority date: 2021-08-18
Filing date: 2021-08-18
Publication date: 2022-01-28
Anticipated expiration: 2031-08-18

Abstract

The utility model discloses a sorting turntable device with low rotation noise, and relates to the technical field of material sorting equipment. The bottom plate comprises a base plate, the upper surface middle part fixed mounting of bottom plate has the stand, install the rotary disk through first bearing housing on the stand, the lower fixed surface of rotary disk installs the support frame, the support frame passes through the second bearing housing to be installed on the stand, the second bearing housing is connected with the actuating mechanism transmission, detection mechanism is installed with the corresponding position of front side conveyer belt to the upper surface of mounting disc, the upper surface of mounting disc all is provided with pushing mechanism with being close to the corresponding position of the four groups of conveyer belts in rear side. The rotary disc is separated from the mounting disc and the pushing mechanism, so that the load of the rotary disc is greatly reduced, the driving mechanism rotates more stably, the noise is reduced, the rotary disc is not easy to damage, the sorting efficiency is higher due to the plurality of sorting outlets, whether articles are damaged or not can be checked and alarmed, and the practicability is high.

Description

Sorting turntable device with low rotating noise

Technical Field

The utility model relates to the technical field of material sorting equipment, in particular to a sorting turntable device with low rotation noise.

Background

The automatic sorting machine is a device for sorting articles according to a preset computer instruction and delivering the sorted articles to a designated position, and along with the development of laser scanning, bar codes and computer control technology, the automatic sorting machine is increasingly commonly used in logistics, but the existing sorting turntable device has the following problems when in use:

1. in the prior art, the traditional sorting turntable device generates larger noise due to larger load bearing in the rotating process, pollutes the working environment and brings discomfort to workers, and the sorting turntable device is easy to damage and has low sorting efficiency;

2. among the prior art, traditional letter sorting carousel device does not possess the detection function, can't damage to article and scan the alarm, and the function singleness, the practicality is low.

SUMMERY OF THE UTILITY MODEL

The utility model provides a sorting turntable device with low rotating noise, which has the advantages of reducing the load of a rotating disk, reducing the generation of noise, being not easy to damage, having higher sorting efficiency and being capable of checking and alarming whether articles are damaged or not, and solves the problems that the traditional sorting turntable device generates larger noise, is easy to damage, has low sorting efficiency, does not have a detection function and cannot scan and alarm whether articles are damaged or not.

In order to realize the purposes of reducing the load of the rotating disc, reducing the noise, being not easy to damage, having higher sorting efficiency and being capable of checking and alarming whether the articles are damaged, the utility model provides the following technical scheme: a sorting turntable device with low rotation noise comprises a bottom plate, wherein the middle part of the upper surface of the bottom plate is fixedly provided with an upright post, the upright post is provided with a rotating disc through a first bearing sleeve, the lower surface of the rotating disc is fixedly provided with a supporting frame, the support frame is arranged on the upright post through a second bearing sleeve, the second bearing sleeve is in transmission connection with the driving mechanism, four corners of the lower surface of the supporting frame are rectangular and are fixedly provided with fixing rods, the lower surface of each fixing rod is fixedly provided with a universal roller, five rectangular openings are uniformly arranged on the peripheral side surface of the rotating disc along the circumferential direction, conveying belts are arranged in the rectangular openings, the upper surface of the upright post is fixedly provided with a mounting disc, the upper surface of the mounting disc is provided with a detection mechanism at a position corresponding to the front side conveying belt, and pushing mechanisms are arranged on the upper surface of the mounting disc and at positions corresponding to the four groups of conveying belts close to the rear side.

As a preferred technical scheme of the utility model, the driving mechanism comprises a motor, a reduction gearbox, a driving gear and a driven gear, an output shaft of the motor is in transmission connection with an input shaft of the reduction gearbox, the driving gear is fixedly mounted on the upper surface of the output shaft of the reduction gearbox, the driven gear is fixedly mounted on the outer surface of the second bearing sleeve, and the driven gear is in driven connection with the driving gear.

As a preferable technical scheme of the utility model, the upper surface of the rotating disc and the two sides of the conveying belt are both provided with guide plates, and the upper surfaces of the guide plates are horizontally flush with the upper surface of the mounting disc.

As a preferable technical scheme of the utility model, the diameter of the mounting disc is half of that between the rotating discs, and the lower surface of the mounting disc is 0.5cm-1.5cm higher than the upper surface of the rotating discs.

As a preferred technical scheme of the present invention, the detection mechanism includes a control box, a mounting frame, a CCD camera and an alarm, the control box is fixedly mounted on the upper surface of the mounting plate, the mounting frame is fixedly mounted on the upper surface of the control box, the mounting frame covers the upper surface of the front conveyor belt, the CCD camera is disposed on each of four sides of the lower surface of the mounting frame, and the alarm is fixedly mounted on the upper surface of the control box.

As a preferred technical scheme of the utility model, the CCD cameras are all inclined towards the central point of the conveying belt, and the inclination angle of the CCD cameras is 30 degrees.

As a preferred technical scheme of the utility model, the pushing mechanism comprises an electric push rod and a push plate, the electric push rod is fixedly arranged on the upper surface of the mounting disc, and the push plate is fixedly arranged on the side surface of the output shaft of the electric push rod, which is far away from the circle center of the mounting disc.

As a preferable technical scheme of the utility model, the cross sections of the support frame and the mounting frame are both of a cross structure.

Compared with the prior art, the utility model provides a sorting turntable device with low rotating noise, which has the following beneficial effects:

1. this letter sorting carousel device with low noise of rotation, through setting up the separation with rotary disk and mounting disc, actuating mechanism only needs to drive on the rotary disk article rotatory, alleviate the heavy burden of rotary disk greatly, the universal roller of support frame lower surface supports the rotary disk simultaneously, makes the rotary disk rotation stability, makes actuating mechanism rotatory more stable, the production of noise abatement, the rotary disk is born a burden little not fragile, the conveyer belt makes letter sorting efficiency higher with pushing mechanism.

2. This letter sorting carousel device with low noise of turning, whether can damage article and inspect through setting up detection mechanism to the article extranal packing that the transmission comes from side shooting all around to report to the police to the staff, avoid article to scatter or damage, cause the unnecessary damage, the practicality is strong.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a top view of the present invention;

fig. 3 is a top view of the rotating disk of the present invention.

In the figure: 1. a base plate; 2. a column; 3. a first bearing sleeve; 4. rotating the disc; 5. a support frame; 6. a second bearing housing; 7. a drive mechanism; 701. a motor; 702. a reduction gearbox; 703. a driving gear; 704. a driven gear; 8. fixing the rod; 9. a universal roller; 10. a rectangular opening; 11. a conveyor belt; 12. mounting a disc; 13. a detection mechanism; 131. a control box; 132. a mounting frame; 133. a CCD camera; 134. an alarm; 14. a pushing mechanism; 141. an electric push rod; 142. pushing the plate; 15. a guide plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the utility model discloses a sorting turntable device with low rotation noise, which comprises a bottom plate 1, wherein an upright post 2 is fixedly installed in the middle of the upper surface of the bottom plate 1, a rotating disc 4 is installed on the upright post 2 through a first bearing sleeve 3, a support frame 5 is fixedly installed on the lower surface of the rotating disc 4, the support frame 5 is installed on the upright post 2 through a second bearing sleeve 6, the second bearing sleeve 6 is in transmission connection with a driving mechanism 7, fixing rods 8 are fixedly installed at four corners of the lower surface of the support frame 5 in a rectangular shape, universal rollers 9 are fixedly installed on the lower surface of the fixing rods 8, five rectangular openings 10 are uniformly formed in the peripheral side surface of the rotating disc 4 along the circumferential direction, conveying belts 11 are arranged in the rectangular openings 10, an installation disc 12 is fixedly installed on the upper surface of the upright post 2, and a detection mechanism 13 is installed at a position, corresponding to the front conveying belt 11, on the upper surface of the installation disc 12, the upper surface of the mounting plate 12 is provided with pushing mechanisms 14 at positions corresponding to the four groups of conveyor belts 11 near the rear side.

Specifically, the driving mechanism 7 comprises a motor 701, a reduction gearbox 702, a driving gear 703 and a driven gear 704, an output shaft of the motor 701 is in transmission connection with an input shaft of the reduction gearbox 702, the driving gear 703 is fixedly mounted on the upper surface of the output shaft of the reduction gearbox 702, the driven gear 704 is fixedly mounted on the outer surface of the second bearing sleeve 6, and the driven gear 704 is in driven connection with the driving gear 703.

In this embodiment, the output shaft of the motor 701 drives the input shaft of the reduction gearbox 702 to rotate, the output shaft of the reduction gearbox 702 drives the driven gear 704 to rotate through the driving gear 703, and the driven gear 704 drives the second bearing sleeve 6 to rotate.

Specifically, the upper surface of the rotating disk 4 and the upper surface of the mounting disk 12 are both provided with guide plates 15, and the upper surfaces of the guide plates 15 are horizontally flush with the upper surface of the conveying belt 11.

In this embodiment, the guide plate 15 enables the objects to accurately flow into the upper surface of the conveyor belt 11, and the guide plate 15 does not obstruct the movement of the push plate 142.

Specifically, the diameter of the mounting disc 12 is one half of the diameter between the rotating discs 4, and the lower surface of the mounting disc 12 is 0.5cm-1.5cm higher than the upper surface of the rotating discs 4.

In this embodiment, the mounting plate 12 and the rotating plate 4 can be better used in cooperation.

Specifically, detection mechanism 13 includes control box 131, mounting bracket 132, CCD camera 133 and siren 134, control box 131 fixed mounting is in mounting disc 12 upper surface, the last fixed surface of control box 131 installs mounting bracket 132, and mounting bracket 132 lid locates front side conveyer belt 11 upper surface, four sides of the lower surface of mounting bracket 132 all are provided with CCD camera 133, siren 134 fixed mounting has control box 131 upper surface.

In this embodiment, four CCD cameras 133 are shot to the side all around of article relatively, and when detecting article extranal packing and damaging, make siren 134 report to the police through control box 131, remind the staff.

Specifically, the CCD cameras 133 are all inclined toward the central point of the conveyor belt 11, and the inclination angle of the CCD cameras 133 is 30 °.

In this embodiment, the CCD camera 133 has a better shooting angle, and can shoot the peripheral side of the article comprehensively.

Specifically, the pushing mechanism 14 includes an electric push rod 141 and a push plate 142, the electric push rod 141 is fixedly mounted on the upper surface of the mounting plate 12, and the push plate 142 is fixedly mounted on the side surface of the output shaft of the electric push rod 141 away from the center of the circle of the mounting plate 12.

In this embodiment, the electric push rod 141 drives the push plate 142 to move, so that the push plate 142 pushes the articles on the upper surface of the conveyor belt 11 to the upper surface of the corresponding sorting conveyor.

Specifically, the cross sections of the support frame 5 and the mounting frame 132 are both cross-shaped structures.

In this embodiment, the stability of the supporting frame 5 and the mounting frame 132 is better.

The working principle and the using process of the utility model are as follows: when the device is used, an external conveyor enables objects to flow into the upper surface of the front-side conveying belt 11, the four CCD cameras 133 in the detection mechanism 13 shoot the peripheral sides of the objects, when damage of an outer package of the objects is detected, the alarm 134 gives an alarm through the control box 131 to remind workers, the scattering or damage of the objects caused by subsequent sorting is avoided, the output shaft of the motor 701 in the driving mechanism 7 drives the input shaft of the reduction gearbox 702 to rotate, the output shaft of the reduction gearbox 702 drives the driven gear 704 to rotate through the driving gear 703, the driven gear 704 drives the second bearing sleeve 6 to rotate, the second bearing sleeve 6 drives the supporting frame 5 to rotate, the supporting frame 5 drives the rotating disc 4 to rotate, meanwhile, the universal idler wheels 9 on the lower surface of the fixing rods 8 on the lower surface of the supporting frame 5 support and guide the supporting frame 5, the supporting frame 5 is enabled to rotate stably, and meanwhile, the rotating disc 4 is separated from the mounting disc 12, the driving mechanism 7 only needs to drive the rotating disc 4 to rotate, the load of the rotating disc 4 is greatly reduced, the driving mechanism 7 is more stable in rotation, the noise is reduced, the rotating disc 4 is less prone to damage, the conveying belt 11 moves to the corresponding pushing mechanism 14, the electric push rod 141 in the pushing mechanism 14 drives the push plate 142 to move, and the push plate 142 pushes the articles on the upper surface of the conveying belt 11 to the upper surface of the corresponding sorting conveyor.

To sum up, this letter sorting carousel device with low noise of rotation, with rotary disk 4 and mounting disc 12 and the 14 separation of pushing mechanism, alleviate rotary disk 4's heavy burden greatly, make actuating mechanism 7 rotatory more stable, noise abatement's production, and not fragile, a plurality of letter sorting exports make letter sorting efficiency higher, can damage article and inspect the warning, the practicality is strong.

It should be noted that, in this document, terms such as "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A sorting carousel device with low rotational noise, comprising a base plate (1), characterized in that: the utility model discloses an upper surface fixed mounting of bottom plate (1) has stand (2), install rotary disk (4) through first bearing housing (3) on stand (2), the lower fixed surface of rotary disk (4) installs support frame (5), support frame (5) are installed on stand (2) through second bearing housing (6), second bearing housing (6) are connected with actuating mechanism (7) transmission, the lower surface four corners of support frame (5) is rectangle fixed mounting and has dead lever (8), the lower fixed surface of dead lever (8) installs universal gyro wheel (9), five rectangle openings (10) have evenly been seted up along circumference to side all around rotary disk (4), all be provided with conveyer belt (11) in rectangle opening (10), the upper surface fixed mounting of stand (2) has mounting disc (12), detection mechanism(s) (2) are installed to the upper surface of mounting disc (12) and front side conveyer belt (11) corresponding position 13) And pushing mechanisms (14) are arranged on the upper surface of the mounting disc (12) and at positions corresponding to the four groups of conveying belts (11) close to the rear side.

2. A sorting turntable device with low rotational noise according to claim 1, wherein: the driving mechanism (7) comprises a motor (701), a reduction gearbox (702), a driving gear (703) and a driven gear (704), an output shaft of the motor (701) is in transmission connection with an input shaft of the reduction gearbox (702), the driving gear (703) is fixedly installed on the upper surface of the output shaft of the reduction gearbox (702), the driven gear (704) is fixedly installed on the outer surface of the second bearing sleeve (6), and the driven gear (704) is in driven connection with the driving gear (703).

3. A sorting turntable device with low rotational noise according to claim 1, wherein: the upper surface of rotary disk (4) all is provided with deflector (15) with being located conveyer belt (11) both sides, and the upper surface and the mounting disc (12) upper surface level parallel and level of deflector (15).

4. A sorting turntable device with low rotational noise according to claim 1, wherein: the diameter of the mounting disc (12) is one half of the diameter between the rotating discs (4), and the lower surface of the mounting disc (12) is 0.5cm-1.5cm higher than the upper surface of the rotating discs (4).

5. A sorting turntable device with low rotational noise according to claim 1, wherein: detection mechanism (13) are including control box (131), mounting bracket (132), CCD camera (133) and siren (134), control box (131) fixed mounting is in mounting disc (12) upper surface, the last fixed surface of control box (131) installs mounting bracket (132), and mounting bracket (132) lid locates front side conveyer belt (11) upper surface, four sides of the lower surface of mounting bracket (132) all are provided with CCD camera (133), siren (134) fixed mounting has control box (131) upper surface.

6. A sorting turntable device with low rotational noise according to claim 5, wherein: the CCD cameras (133) are inclined towards the central point of the conveying belt (11), and the inclination angle of the CCD cameras (133) is 30 degrees.

7. A sorting turntable device with low rotational noise according to claim 1, wherein: the pushing mechanism (14) comprises an electric push rod (141) and a push plate (142), the electric push rod (141) is fixedly installed on the upper surface of the installation disc (12), and the push plate (142) is fixedly installed on the side face of the output shaft, far away from the circle center of the installation disc (12), of the electric push rod (141).

8. A sorting turntable device with low rotational noise according to claim 1, wherein: the cross sections of the support frame (5) and the mounting frame (132) are both cross structures.