CN202037212U - 装载机前中梁快速成型设备 - Google Patents

装载机前中梁快速成型设备 Download PDF

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Publication number
CN202037212U
CN202037212U CN201120025753XU CN201120025753U CN202037212U CN 202037212 U CN202037212 U CN 202037212U CN 201120025753X U CN201120025753X U CN 201120025753XU CN 201120025753 U CN201120025753 U CN 201120025753U CN 202037212 U CN202037212 U CN 202037212U
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middle beam
molding
loading machine
central sill
tire
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李振华
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TIANJIN XINHENG ENGINEERING MACHINERY Co Ltd
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TIANJIN XINHENG ENGINEERING MACHINERY Co Ltd
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Abstract

本实用新型涉及一种装载机前中梁快速成型设备。针对目前装载机前中梁在成型过程中需要工人反复压弯，反复测量，反复调整才能完成装载机前中梁的成型增加了工人的劳动强度及降低了工作效率的问题，本实用新型提供一种装载机前中梁快速成型设备，包括前中梁成型胎上模、前中梁成型胎下模及工装，前中梁成型胎下模固定于工装上，前中梁成型胎下模凹槽的形状与装载机前中梁的形状相同，前中梁成型胎上模与前中梁成型胎下模相配合。本实用新型的应用完全解决了人工压弯成型带来的高强度劳动，使成型工序变为简单操作，同时也提高了工作效率及成品率。可广泛应用于各种工厂前中梁成型生产线中。

Description

装载机前中梁快速成型设备
技术领域
本实用新型涉及一种成型设备，特别涉及一种装载机前中梁快速成型设备。
背景技术
目前装载机前中梁在成型工序上，通常是需要工人将工件放在操作台上，进行反复压弯，反复测量，反复调整才能完成装载机前中梁的成型，这样不仅使工人的劳动强度大大增加，而且也无法保证每次成型的前中梁形状都完全符合标准，会有一定的不合格产品不能使用，造成资源浪费，增加成本。
实用新型内容
本实用新型所要解决的技术问题是：目前装载机前中梁在成型过程中需要工人反复压弯，反复测量，反复调整才能完成装载机前中梁的成型，这样不仅使工人的劳动强度大大增加，而且也无法保证每次成型的前中梁形状都完全符合标准，会有一定的不合格产品不能使用，造成资源浪费，增加成本的问题。
本实用新型解决其技术问题所采取的方案是提供一种装载机前中梁快速成型设备，包括前中梁成型胎上模1、前中梁成型胎下模2及工装3，前中梁成型胎下模2固定于工装3上，前中梁成型胎下模2凹槽的形状与装载机前中梁的形状相同，前中梁成型胎上模1与前中梁成型胎下模2相配合。
使用本实用新型装载机前中梁快速成型设备，只需将板材放在前中梁成型胎下模上，利用液压机，将与之形状相配合的前中梁成型上模压在板材上，即可是前中梁一次成型，这样大大降低了工人的劳动强度，同时也提高了工作效率及成品率降、低了生产成本。
附图说明
下面结合附图对本实用新型的具体实施方式作进一步详细说明。
图1为装载机前中梁快速成型设备的结构示意图；
图2为装载机前中梁快速成型设备上模结构的左视图；
图3为装载机前中梁快速成型设备下模结构的左视图；
附图编号为：1.前中梁成型胎上模，2.前中梁成型胎下模，3.工装。
具体实施方式
由图1至图3可知本实用新型解决其技术问题所采取的方案是提供一种装载机前中梁快速成型设备，包括前中梁成型胎上模1、前中梁成型胎下模2及工装3，前中梁成型胎下模2固定于工装3上，前中梁成型胎下模2凹槽的形状与装载机前中梁的形状相同，前中梁成型胎上模1与前中梁成型胎下模2相配合。
使用时，将工装台3置放在液压机操作台面上牢固锁定，将前中梁成型胎上模1固定在液压机压力头上锁紧，将前中梁成型胎下模2固定在工装台3台面上，调整到准确位置牢固锁定，操作液压机提升上模1，将加工件准确置放在下模2上，启动液压机，下压至极点后，提升上模1，即完成前中梁成型工序。
本实用新型的应用完全解决了人工压弯成型带来的高强度劳动，使工件不必在操作台上反复压弯，反复测量，反复调整。使成型工序变为简单操作，普通工人经过短时培训即可胜任工作；使人工操作的误差减为零，并一次成型，产品合格率达到100％，同时也缩短了成型加工时间，提高了的工作效率。本实用新型装载机前中梁快速成型设备可广泛应用于各种工厂前中梁成型生产线中。

Claims (1)

1.一种装载机前中梁快速成型设备，其特征在于：包括前中梁成型胎上模(1)、前中梁成型胎下模(2)及工装(3)，前中梁成型胎下模(2)固定于工装(3)上，前中梁成型胎下模(2)凹槽的形状与装载机前中梁的形状相同，前中梁成型胎上模(1)与前中梁成型胎下模(2)相配合。
CN201120025753XU 2011-01-26 2011-01-26 装载机前中梁快速成型设备 Expired - Lifetime CN202037212U (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103753080A (zh) * 2013-12-20 2014-04-30 柳州银翔机械有限责任公司 一种前中梁的拼焊方法

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103753080A (zh) * 2013-12-20 2014-04-30 柳州银翔机械有限责任公司 一种前中梁的拼焊方法
CN103753080B (zh) * 2013-12-20 2017-01-04 柳州市银翔机械有限责任公司 一种前中梁的拼焊方法

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