CN202009314U - Machine for cleaning inner hole of stator for plastic package motor - Google Patents
Machine for cleaning inner hole of stator for plastic package motor Download PDFInfo
- Publication number
- CN202009314U CN202009314U CN2011201481142U CN201120148114U CN202009314U CN 202009314 U CN202009314 U CN 202009314U CN 2011201481142 U CN2011201481142 U CN 2011201481142U CN 201120148114 U CN201120148114 U CN 201120148114U CN 202009314 U CN202009314 U CN 202009314U
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- Prior art keywords
- stator
- motor
- cleaning
- plastic
- rotating shaft
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000004140 cleaning Methods 0.000 title claims abstract description 51
- 229920003023 plastic Polymers 0.000 title claims description 39
- 239000004033 plastic Substances 0.000 title description 37
- 238000006073 displacement reaction Methods 0.000 claims abstract description 12
- 230000006835 compression Effects 0.000 claims abstract 4
- 238000007906 compression Methods 0.000 claims abstract 4
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 239000003638 chemical reducing agent Substances 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 abstract 1
- 238000011086 high cleaning Methods 0.000 abstract 1
- 239000000428 dust Substances 0.000 description 17
- 238000004806 packaging method and process Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 4
- 238000012797 qualification Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 230000008821 health effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Manufacture Of Motors, Generators (AREA)
Abstract
本实用新型公开了一种塑封电机定子内孔清理机，包括机架和设置在机架上的工作台板，工作台板下方经导杆设有安装板，安装板下部设有上下移动装置；工作台板上设有带轴承的轴承座，轴承内套装有中空的定子工装台，定子工装台连接有步进电机，定子工装台内设有一端带磨头的转轴，转轴的另一端经转轴轴承固定在安装板上且连接有变频电机，转轴的下部设有径向位移装置；工作台板上方经支撑架设有压紧气缸，压紧气缸的杠杆头部设有可转动压块。本实用新型不仅清理效率高，而且清理的合格率高，还能在清理时保证工人的身体健康。
The utility model discloses a cleaning machine for the stator inner hole of a plastic-encapsulated motor, which comprises a frame and a worktable arranged on the frame. A mounting plate is arranged below the worktable through a guide rod, and an up and down moving device is arranged at the lower part of the mounting plate; There is a bearing seat with bearings on the worktable, and a hollow stator tooling table is set inside the bearing. The stator tooling table is connected with a stepping motor. There is a rotating shaft with a grinding head at one end inside the stator tooling table. The other end of the rotating shaft passes through the rotating shaft. The bearing is fixed on the mounting plate and is connected with a frequency conversion motor, and the lower part of the rotating shaft is provided with a radial displacement device; above the worktable, a compression cylinder is provided through a support frame, and the lever head of the compression cylinder is provided with a rotatable pressure block. The utility model not only has high cleaning efficiency, but also has a high qualified rate of cleaning, and can also ensure the health of workers during cleaning.
Description
Technical field
The utility model relates to a kind of device of clearing up motor component, especially a kind of plastic packaged motor stator bore cleaning machine.
Background technology
Plastic packaging motor is to adopt plastic package technology that the stator core of motor, winding etc. are carried out overall package with engineering plastics, can cancel the traditional motor stator insulated treatment process and the metal chassis of common electric machine.Plastic packaging motor is made up of plastic packaging stator, axle, rotor, bearing, end cap and thermal protector, lead-out wire, socket etc.Because the endoporus of stator core has the burr existence of BMC material during the plastic packaging stator plastic packaging of plastic packaging motor, the words of not clearing up, can influence plastic packaging stator and gap between rotor during the plastic packaging motor assembling, even can cause plastic packaging stator to be wiped mutually with rotor, influence the plastic packaging motor performance index, and the noise in plastic packaging motor when work is increased.All be to adopt the manual cleanup method when cleaning plastic packaged motor stator endoporus at present, there is following problem in such mode: 1, cleaning efficiency is low, and plastic packaged motor stator endoporus of every cleaning needs the 30S time; The inhomogeneous meeting of dynamics during 2, because of the labor cleaning causes the qualification rate of clearing up not high; 3, have a large amount of dust and fly away, influence the healthy of workman.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of plastic packaged motor stator bore cleaning machine.The utility model is the cleaning efficiency height not only, and the qualification rate height of cleaning, can also guarantee that the workman's is healthy in when cleaning.
For solving the problems of the technologies described above, the technical solution of the utility model is as follows: a kind of plastic packaged motor stator bore cleaning machine, comprise frame and the working plate that is arranged on the frame, the working plate below is provided with mounting panel through guide rod, and the mounting panel bottom is provided with and moves up and down device; Working plate is provided with the bearing pedestal that tape spool holds, bearing inner sleeve is equipped with the stator tooling platform of hollow, the stator tooling platform is connected with stepping motor, be provided with the rotating shaft of an end band bistrique in the stator tooling platform, the other end of rotating shaft is fixed on the mounting panel and is connected with variable-frequency motor through shaft bearing, and the bottom of rotating shaft is provided with radial displacement means; The working plate top is provided with clamping cylinder through bracing frame, and the lever head of clamping cylinder is provided with rotatable briquetting.
In the aforesaid plastic packaged motor stator bore cleaning machine, described rotatable briquetting is provided with pressure sensor.
In the aforesaid plastic packaged motor stator bore cleaning machine, the inside of described stator tooling platform is provided with photoelectric sensor.
In the aforesaid plastic packaged motor stator bore cleaning machine, described stator tooling platform is connected with stepping motor, is that the stator tooling platform is connected with stepping motor through synchronous band.
In the aforesaid plastic packaged motor stator bore cleaning machine, the other end of described rotating shaft is connected with variable-frequency motor, is that the other end of rotating shaft is provided with belt wheel, and belt wheel is connected with variable-frequency motor through belt.
In the aforesaid plastic packaged motor stator bore cleaning machine, described radial displacement means comprises cylinder, and cylinder is connected with the shaft bearing that is arranged on the rotating shaft bottom through connecting rod.
In the aforesaid plastic packaged motor stator bore cleaning machine, the described device that moves up and down comprises and motor that is fixed on the frame and the screw mandrel that is connected motor through decelerator is with the swivel nut that is fixed on the mounting panel on the screw mandrel.
In the aforesaid plastic packaged motor stator bore cleaning machine, described working plate top is provided with transparent dust cover.
In the aforesaid plastic packaged motor stator bore cleaning machine, the below of described stator tooling platform is provided with the blister pack that is fixed on the belt wheel outside, and blister pack is provided with dust catcher.
In the aforesaid plastic packaged motor stator bore cleaning machine, described bistrique is a soft grinding head.Method for cleaning according to aforesaid plastic packaged motor stator bore cleaning machine may further comprise the steps:
1. adopt clamping cylinder to drive rotatable briquetting and compress the stator that is installed on the stator tooling platform, drive the rotation of stator tooling platform by stepping motor and make the stator rotation;
2. driving soft grinding head by variable-frequency motor rotates;
3. make the soft grinding head radial displacement by cylinder, drive the screw mandrel rotation by motor through decelerator and make soft grinding head axial displacement, and then the burr on the stator inner hole is carried out the pin mill;
4. adopt the dust cleaning apparatus exhaustion to the dust after the deburring;
5. detect the cleannes of stator inner hole with photoelectric sensor, thereby reach the purpose of cleaning.
The beneficial effects of the utility model: compared with prior art, the utility model substitutes original traditional labor cleaning by soft grinding head cleaning plastic packaged motor stator endoporus, increase substantially cleaning efficiency, and soft grinding head when cleaning grinding force is uniform and stable, makes that the qualification rate after the cleaning is very high; Also have by dust catcher the dust after clearing up is carried out dedusting, can reduce dust to health effects, thereby the assurance workman's is healthy.In addition, the photoelectric sensor of setting can detect the cleannes of stator inner hole, the qualification rate after further guaranteeing to clear up; The setting of pressure sensor can be used no pressure to different plastic packaged motor stators; The reasonable rotating speed of stepping motor and variable-frequency motor can guarantee best cleaning effect.The utility model also has characteristics simple to operate.
The utility model is compared with traditional manual cleanup mode, per 5～the 6S of the utility model can clear up a plastic packaged motor stator endoporus, and traditional manual cleanup mode needs plastic packaged motor stator endoporus of 30S cleaning, the utility model cleaning efficiency can improve 80% at least, thereby has improved production efficiency greatly.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the end view of Fig. 1.
Being labeled as in the accompanying drawing: the 1-clamping cylinder, the 2-pressure sensor, 3-turns briquetting, 4-bracing frame, 5-bistrique, the 6-photoelectric sensor, 7-stator tooling platform, the 8-bearing pedestal, 9-is with synchronously, the 10-rotating shaft, the 11-stepping motor, 12-belt wheel, 13-swivel nut, 14-screw mandrel, 15-decelerator, the 16-shaft bearing, 17-mounting panel, 18-guide rod, 19-blister pack, the 20-working plate, 21-bearing, 22-transparent dust cover, 23-variable-frequency motor, the 24-belt, 25-cylinder, 26-dust catcher, 27-frame.
Below in conjunction with embodiment the utility model is further described; execution mode of the present utility model is not limited to following embodiment, all belongs within the protection range of the present utility model in the various variations of making under the prerequisite that does not break away from the utility model aim.
Embodiment
Embodiment 1.A kind of plastic packaged motor stator bore cleaning machine constitutes as illustrated in fig. 1 and 2, comprises frame 27 and the working plate 20 that is arranged on the frame 27, and working plate 20 belows are provided with mounting panel 17 through guide rod 18, and mounting panel 17 bottoms are provided with and move up and down device; Working plate 20 is provided with tape spool and holds 21 bearing pedestal 8, be set with the stator tooling platform 7 of hollow in the bearing 21, stator tooling platform 7 is connected with stepping motor 11, be provided with the rotating shaft 10 of an end band bistrique 5 in the stator tooling platform 7, the other end of rotating shaft 10 is fixed on the mounting panel 17 and is connected with variable-frequency motor 23 through shaft bearing 16, and the bottom of rotating shaft 10 is provided with radial displacement means; Working plate 20 tops are provided with clamping cylinder 1 through bracing frame 4, and the lever head of clamping cylinder 1 is provided with rotatable briquetting 3; Described bistrique 5 is soft grinding heads.
Described rotatable briquetting 3 is provided with pressure sensor 2; The inside of described stator tooling platform 7 is provided with photoelectric sensor 6.
Described stator tooling platform 7 is connected with stepping motor 11, is that stator tooling platform 7 is through being with 9 to be connected with stepping motor 11 synchronously; The other end of described rotating shaft 10 is connected with variable-frequency motor 23, is that the other end of rotating shaft 10 is provided with belt wheel 12, and belt wheel 12 is connected with variable-frequency motor 23 through belt 24.
Described radial displacement means comprises cylinder 25, and cylinder 25 is connected with the shaft bearing 16 that is arranged on rotating shaft 10 bottoms through connecting rod; The described device that moves up and down comprises and motor that is fixed on the frame 27 and the screw mandrel 14 that is connected motor through decelerator 15 is with the swivel nut 13 that is fixed on the mounting panel 17 on the screw mandrel 14; The cylinder diameter of described cylinder 25 is 12mm, and air pressure is 0.2～0.55mpa.
Described working plate 20 tops are provided with transparent dust cover 22, can stop dust pollution.
The below of described stator tooling platform 7 is provided with the blister pack 19 that is fixed on belt wheel 12 outsides, and blister pack 19 is provided with dust catcher 26.
A kind of plastic packaged motor stator bore cleaning method may further comprise the steps:
1. adopt clamping cylinder to drive rotatable briquetting and compress the stator that is installed on the stator tooling platform, drive the rotation of stator tooling platform by stepping motor and make the stator rotation;
2. driving soft grinding head by variable-frequency motor rotates;
3. make the soft grinding head radial displacement by cylinder, drive the screw mandrel rotation by motor through decelerator and make soft grinding head axial displacement, and then the burr on the stator inner hole is carried out the pin mill;
4. adopt the dust cleaning apparatus exhaustion to the dust after the deburring;
5. detect the cleannes of stator inner hole with photoelectric sensor, thereby reach the purpose of cleaning.
Described employing cylinder drives rotatable briquetting and compresses the stator that is installed on the stator tooling platform, is that the rotatable briquetting of adopts pressure sensor transmission signals control cylinder drive compresses the stator that is installed on the stator tooling platform; The pressure that described rotatable briquetting compresses is 19～21kg; Described bistrique is 2.2～6.2kg to the pin power that the burr on the stator inner hole carries out the pin mill; The rotating speed of described stepping motor is 4000-6000r/min; The rotating speed of described variable-frequency motor is 30-200r/min; Described soft grinding head rotation direction is opposite with the stator direction of rotation.
Operation principle of the present utility model is as follows: opens earlier, manually puts into plastic packaged motor stator then, and the work of pressure sensor transmission signals control clamping cylinder, thus compress stator; Stepping motor work drives the stator rotation; Adjustable frequency motor work, the bistrique rotation; Cylinder operation makes the bistrique radial displacement; Decelerator work moves up and down bistrique; Dust catcher work, the exhaustion dust; Detect the endoporus cleannes by photoelectric sensor at last, be up to the standards, quit work, cylinder sets back, and manually takes out stator.
The utility model is fit to the round Φ 68 * 45 of being in the cleaning plastic packaged motor stator, and Φ 68 * 40, and Φ 68 * 35, and Φ 68 * 20, and Φ 109.8 * 18.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201481142U CN202009314U (en) | 2011-05-11 | 2011-05-11 | Machine for cleaning inner hole of stator for plastic package motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201481142U CN202009314U (en) | 2011-05-11 | 2011-05-11 | Machine for cleaning inner hole of stator for plastic package motor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202009314U true CN202009314U (en) | 2011-10-12 |
Family
ID=44750969
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201481142U Expired - Fee Related CN202009314U (en) | 2011-05-11 | 2011-05-11 | Machine for cleaning inner hole of stator for plastic package motor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202009314U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102142745A (en) * | 2011-05-11 | 2011-08-03 | 湖州越球电机有限公司 | Inner bore cleaning method and device for plastic packed motor stator |
| CN102744231A (en) * | 2012-03-01 | 2012-10-24 | 浙江吉润汽车有限公司 | Engine cleaning device |
| CN102848288A (en) * | 2012-09-20 | 2013-01-02 | 芜湖安福川工业成套设备有限公司 | Grinding brush dust absorption device of plastic package stator inner cavity |
| CN102847625A (en) * | 2012-09-20 | 2013-01-02 | 芜湖安福川工业成套设备有限公司 | Blowing, absorbing and spraying device for inner cavity of plastic packaging stator |
| CN103302513A (en) * | 2013-05-21 | 2013-09-18 | 苏州惠瑞自动化集成有限公司 | Automatic gripping device capable of sensing pressure |
| CN106130270A (en) * | 2016-08-08 | 2016-11-16 | 鞍钢集团矿业有限公司 | The manual groove cleaning machine of motor stator inside groove |
| CN106451945A (en) * | 2016-12-14 | 2017-02-22 | 郑州游爱网络技术有限公司 | Maintaining device for stator assembly of plastic package motor |
| CN109877076A (en) * | 2019-03-28 | 2019-06-14 | 浙江江潮电机实业有限公司 | A kind of machine winding stator core surfaces externally and internally clears up special plane and its application method automatically |
-
2011
- 2011-05-11 CN CN2011201481142U patent/CN202009314U/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102142745B (en) * | 2011-05-11 | 2013-01-23 | 湖州越球电机有限公司 | Inner bore cleaning method and device for plastic packed motor stator |
| CN102142745A (en) * | 2011-05-11 | 2011-08-03 | 湖州越球电机有限公司 | Inner bore cleaning method and device for plastic packed motor stator |
| CN102744231A (en) * | 2012-03-01 | 2012-10-24 | 浙江吉润汽车有限公司 | Engine cleaning device |
| CN102744231B (en) * | 2012-03-01 | 2015-06-10 | 浙江吉利罗佑发动机有限公司 | engine cleaning device |
| CN102848288B (en) * | 2012-09-20 | 2015-04-01 | 芜湖安福川工业成套设备有限公司 | Grinding brush dust absorption device of plastic package stator inner cavity |
| CN102847625A (en) * | 2012-09-20 | 2013-01-02 | 芜湖安福川工业成套设备有限公司 | Blowing, absorbing and spraying device for inner cavity of plastic packaging stator |
| CN102847625B (en) * | 2012-09-20 | 2015-06-03 | 芜湖安福川工业成套设备有限公司 | Blowing, absorbing and spraying device for inner cavity of plastic packaging stator |
| CN102848288A (en) * | 2012-09-20 | 2013-01-02 | 芜湖安福川工业成套设备有限公司 | Grinding brush dust absorption device of plastic package stator inner cavity |
| CN103302513A (en) * | 2013-05-21 | 2013-09-18 | 苏州惠瑞自动化集成有限公司 | Automatic gripping device capable of sensing pressure |
| CN106130270A (en) * | 2016-08-08 | 2016-11-16 | 鞍钢集团矿业有限公司 | The manual groove cleaning machine of motor stator inside groove |
| CN106130270B (en) * | 2016-08-08 | 2018-07-03 | 鞍钢集团矿业有限公司 | The manual groove cleaning machine of motor stator inside groove |
| CN106451945A (en) * | 2016-12-14 | 2017-02-22 | 郑州游爱网络技术有限公司 | Maintaining device for stator assembly of plastic package motor |
| CN106451945B (en) * | 2016-12-14 | 2020-04-21 | 佳木斯电机股份有限公司 | Plastic package motor stator assembly curing means |
| CN109877076A (en) * | 2019-03-28 | 2019-06-14 | 浙江江潮电机实业有限公司 | A kind of machine winding stator core surfaces externally and internally clears up special plane and its application method automatically |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111012 Termination date: 20130511 |