CN109877076A - A kind of machine winding stator core surfaces externally and internally clears up special plane and its application method automatically - Google Patents
A kind of machine winding stator core surfaces externally and internally clears up special plane and its application method automatically Download PDFInfo
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- CN109877076A CN109877076A CN201910242014.7A CN201910242014A CN109877076A CN 109877076 A CN109877076 A CN 109877076A CN 201910242014 A CN201910242014 A CN 201910242014A CN 109877076 A CN109877076 A CN 109877076A
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000003973 paint Substances 0.000 claims abstract description 111
- 238000012545 processing Methods 0.000 claims abstract description 32
- 239000003921 oil Substances 0.000 claims description 148
- 230000001360 synchronised effect Effects 0.000 claims description 33
- 230000006835 compression Effects 0.000 claims description 24
- 238000007906 compression Methods 0.000 claims description 24
- 239000012535 impurity Substances 0.000 claims description 13
- 239000010720 hydraulic oil Substances 0.000 claims description 9
- 238000005192 partition Methods 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 8
- 239000004677 Nylon Substances 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000008602 contraction Effects 0.000 claims description 4
- 229920001778 nylon Polymers 0.000 claims description 4
- 238000010422 painting Methods 0.000 claims description 2
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- 230000008569 process Effects 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 206010028980 Neoplasm Diseases 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
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- 238000007665 sagging Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
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- 238000009413 insulation Methods 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
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Abstract
The present invention relates to motor technical field of processing equipment, more particularly to a kind of machine winding stator core surfaces externally and internally clears up special plane and its application method automatically, lathe is equipped with undercarriage and restocking and restocking is located at right above undercarriage, the platen upper end of undercarriage is provided with the push broach through-hole of perforation platen upper and lower end face, and the central through hole and push broach through-hole that the upper surface of platen is equipped with stator base and stator base are to logical；The lower part of undercarriage has the piston rod end of stator inner hole push broach oil cylinder and stator inner hole push broach oil cylinder to be fixedly installed with stator inner hole push broach by the way that push broach oil cylinder mounting plate is vertically-mounted, and stator inner hole push broach is located at immediately below push broach through-hole；Two-level oil cylinder is equipped in restocking and two-level oil cylinder is located at right above stator base, and the first stage piston rod end head of two-level oil cylinder is equipped with stator compacting flower set and the second piston rod end of two-level oil cylinder is equipped with paint chipping chisel component.The present invention removes disposable and comprehensive etc. beneficial effects with province people, efficient, quality guarantee, foreign matter.
Description
Technical field
The present invention relates to motor technical field of processing equipment more particularly to a kind of machine winding stator core surfaces externally and internallies certainly
Dynamic cleaning special plane and its application method.
Background technique
In motor production process, each machine winding stator is centainly having some sticky objects after every process
It is tightly attached to the internal-and external diameter surface of machine winding stator, especially after insulation dipping lacquer, each stator there can be insulated paint
Qi Ding, paint tumor, paint sagging etc. are tightly attached to its surface, after solidification quite securely, along with the burr of stator punching itself, if not
It cleans out, the properties of motor can be seriously affected after assembly；If machine winding stator appearance has sundries, when stator is pressed in assembly
Stator and electric machine stand magnitude of interference super large be will cause by base pressure break, indentation will cause stator skew, especially aluminum hull reluctantly
Motor, because stator and base assembly are that hot jacket is completed, so stator outer diameter foreign matter meeting stock is in the contact position of base and stator, stator
It is crooked in base, keep diameter of stator bore and base concentricity overproof, to influence the performance of motor；If stator inner hole has foreign matter,
It then will cause rotor after motor assembly mutually to wipe with foreign matter, issue motor abnormal sound.
There are two ways to stator surface is cleared up at present: one is manual cleaning, another kind is the cleaning of paint brushing machine machine.The
A kind of defect of manual cleaning is that processing benefit is very low, and the personnel put into are more；The defect of second of paint brushing machine cleaning is it
Stator outer surface can only be cleared up, inner hole foreign matter can not be cleared up, and in addition paint brushing machine cleaning will be determined by stator and brush roll relative rotation
Sub- outer surface foreign matter brushes away, and because brush roll steel wire is different in size, injures stator line packet sometimes.
Summary of the invention
The present invention is the deficiency avoided in background technique, design it is a kind of can not only will be different on wall surface inside and outside wound stator
Object is disposably removed comprehensively, and cleaning efficiency is high, effect is high, while wound stator handling are convenient, while special plane automates journey
It spends a kind of high machine winding stator core surfaces externally and internally and clears up special plane and its application method automatically.
Design scheme: to realize above-mentioned purpose of design.1, be provided with below stator base stator inner hole push broach oil cylinder, on
Side is provided with two-level oil cylinder, and the first stage piston rod end head of two-level oil cylinder is equipped with stator compacting flower set, second piston rod end peace
Equipped with paint chipping chisel component, the piston rod end of stator inner hole push broach oil cylinder is equipped with the design of stator inner hole push broach, is the present invention
One of technical characteristic.The purpose of this design is: in use, wound stator is placed in vertically on stator base and winding
Stator is located within positioning sleeve；Start two-level oil cylinder and stator inner hole push broach oil cylinder work simultaneously later into wherein two-level oil cylinder is first
Stretch out First piston bar and First piston bar push stator compacting flower set downlink until the compression leg in stator compacting flower set push down around
The upper end of group stator, second piston bar is stretched out by two-level oil cylinder later and second piston bar pushes paint chipping chisel component to continue traveling downwardly,
Stator outer diameter paint chipping chisel during paint chipping chisel component downlink in paint chipping chisel component, which remove to the periphery of wound stator, lives together
Reason, the oil cylinder of stator inner hole push broach at the same time stretches out piston rod and piston rod pushes stator inner hole push broach uplink, in stator inner hole
Annular cutter head during push broach uplink in stator inner hole push broach carries out removal of impurities processing to the inner hole wall surface of wound stator；It is same later
Shi Qidong two-level oil cylinder and stator inner hole push broach oil cylinder work are moved back, and the wound stator processed is removed and incited somebody to action from processing stations later
Wound stator to be processed is packed into；Such benefit, first is that wound stator is by paint chipping chisel component in wound stator outside wall surface
Foreign matter (burr of the Qi Ding of insulated paint, paint tumor, paint sagging etc. and stator punching itself) cleared up, by stator
The foreign matter on wound stator inner hole wall surface is cleared up in hole push broach, realizes that wound stator disposably makes an overall screening；Second is that due to
Paint chipping chisel component in wound stator outside wall surface foreign matter and stator inner hole push broach be to the foreign matter on wound stator inner hole wall surface
It is cleared up simultaneously, to improve the efficiency of wound stator foreign matter removing (completing a complete instruction is 30 seconds)；Third is that
Paint chipping chisel component and stator inner hole push broach to wound stator carry out cleaning front stator compacting flower set push down in advance wound stator to prevent
Only wound stator is mobile, to avoid paint chipping chisel component and stator inner hole push broach fixed with winding when clearing up wound stator
Sub- ontology scrapes, while covering the precompressed before cleaning by stator compacting flower convenient for the loading of wound stator and unloading (just
It is unloaded from stator base in the loading stator base of wound stator and by wound stator)；Fourth is that the use of special plane not only reduces
The labor intensity of operator, and only need an operator to can be achieved with operating.2, the platen is turning for turntable
Disk, the turntable is by divider, turntable, motor, motor synchronous pulley, divider synchronous pulley, synchronous belt, divider mounting plate
It constitutes with motor mounting plate, is pacified in the undercarriage by the force-output shaft upper end that divider mounting plate is equipped with divider and divider
Equipped with turntable, motor is equipped with by motor mounting plate in the undercarriage and motor is located at immediately below divider, the divider
Inputting shaft on divider synchronous pulley is installed, motor synchronous pulley and motor are installed on the power output shaft of the motor
Synchronous belt is set between synchronous pulley and divider synchronous pulley, the turntable upper surface is provided with multiple perforation turntable upper and lower end faces
Push broach through-hole, the design of a stator base is installed at each push broach through-hole upper port, be technical characteristic of the invention it
Two.The purpose of this design is: starting motor, in the biography of synchronous pulley and synchronous belt when platen is the turntable of turntable
Dynamic lower divider drives turntable to turn an angle, so that (i.e. upper one to be added for the wound stator processed being located on turntable
The wound stator of work) it is removed from processing stations, and be located at next wound stator to be processed on turntable and be sent into processing stations
It removes；Before use, can be packed into multiple wound stators in special plane simultaneously, multiple windings are fixed after multiple wound stators are processed one by one
Son can unload simultaneously, can not only further increase the processing efficiency of wound stator in this way, and can simplify operator
Operational sequence.3, the upper end of the stator base is set with the design of elastic stator positioning sleeve, is technical characteristic of the invention
Three.The purpose of this design is: the upper end of the stator base is set with elastic stator positioning sleeve, erected by wound stator
Wound stator is located within positioning sleeve when being directly placed on stator base, and the positioning sleeve in elastic stator positioning sleeve is to wound stator
The function that limit is placed is played, enables the quick location and installation of wound stator on stator base, suppresses flower set pair in stator
After wound stator upper end is pushed down, positioning sleeve and stator compacting flower set are lateral, vertical to the wound stator progress being located on stator base
To positioning, prevent wound stator from occurring transverse shifting or longitudinal movement in scale removal process；In addition, being scraped in second piston bar promotion
When painting knife assembly downlink, after paint chipping chisel component and positioning sleeve contact in paint chipping chisel component and positioning sleeve together with downlink (positioning sleeve
Compression spring is compressed when downlink, and compression spring pushes positioning sleeve to return to original position after paint chipping chisel component backhaul) until paint chipping chisel
Component carries out removal of impurities processing to the entire periphery of wound stator.4, the paint chipping chisel component includes paint chipping chisel mounting cylinder, stator
Outer diameter paint chipping chisel and paint chipping chisel retaining ring, the upper port of the paint chipping chisel mounting cylinder is equipped with partition and partition upper surface is equipped with multiple pass through
The through-hole of logical partition upper and lower end face, the lower port of the paint chipping chisel mounting cylinder is interior to be provided with annular groove along place, in the annular groove
Stator outer diameter paint chipping chisel and paint chipping chisel retaining ring are installed and paint chipping chisel retaining ring is located at below stator outer diameter paint chipping chisel；The stator pressure
System flower set in top plate lower end be equipped with multiple compression legs, when two-level oil cylinder be in contraction state multiple compression legs pass through correspond to through-hole and
The lower end of multiple compression legs is respectively positioned on the design in paint chipping chisel mounting cylinder, is the four of technical characteristic of the invention.It designs in this way
Purpose is: first is that due to when second piston bar pushes paint chipping chisel component downlink, after paint chipping chisel component and positioning sleeve contact
In paint chipping chisel component and positioning sleeve together downlink, (compression spring is compressed when positioning sleeve downlink, is pressed after paint chipping chisel component backhaul
Power spring pushes positioning sleeve to return to original position) until paint chipping chisel component carries out removal of impurities processing to the entire periphery of wound stator,
The lower section setting paint chipping chisel retaining ring of stator outer diameter paint chipping chisel can play a protective role to stator outer diameter paint chipping chisel, determine to improve
The service life of sub- outer diameter paint chipping chisel；Second is that multiple compression legs pass through corresponding through-hole and multiple when two-level oil cylinder is in contraction state
The lower end of compression leg is respectively positioned in paint chipping chisel mounting cylinder, is avoiding stator compacting flower set with paint chipping chisel component in operational process in this way
In multiple compression legs while interfere in stator compacting flower set can be stable the upper end for pushing down wound stator.5, described fixed
The upper end of sub- inner hole push broach is equipped with push broach nylon head, and the stator inner hole push broach is equipped with multiple annular cutter heads and multiple annulars
Cutter head is in the design of up-down structure setting, is the five of technical characteristic of the invention.The purpose of this design is: first is that push broach Buddhist nun
Faucet setting plays a protective role to stator inner hole push broach；Second is that multiple annular cutter heads are presented flowering structure and are arranged, in such stator
Hole push broach has carried out wound stator inner hole wall surface repeatedly to scrape reason, strengthens the effect that wound stator inner hole wall surface strikes off foreign matter.
6, the design of side length, following short isosceles trapezoid is presented in the cross section of annular cutter head, is the six of technical characteristic of the invention.In this way
The purpose of design is: side length, following short isosceles trapezoid are presented in the cross section of annular cutter head, and it is fixed to strike off winding in annular cutter head
After foreign matter in sub- inner hole wall surface, foreign matter will be taken in the groove between adjacent two annular cutter heads, and in stator inner hole push broach oil
Cylinder work steps back stator inner hole push broach and all take the foreign matter scraped except wound stator inner hole out of, so as to avoid the foreign matter pair scraped
Wound stator inner hole carries out secondary pollution.7, it is equipped with pressing plate on the inside of paint chipping chisel component upper surface and the external end head of pressing plate is located at
The design of the surface of travel control switch is the seven of technical characteristic of the invention.The purpose of this design is: in operator
Member is assigned by being automatically brought into operation button to controller and is automatically brought into operation instruction, controller while being controlled in two-level oil cylinder and stator later
Hole push broach oil cylinder work is into wherein First piston bar is first stretched out by two-level oil cylinder and First piston bar pushes stator compacting flower set downlink straight
The upper end that the compression leg in flower set pushes down wound stator is suppressed to stator, second piston bar and second piston are stretched out by two-level oil cylinder later
Bar pushes paint chipping chisel component to continue traveling downwardly, the stator outer diameter paint chipping chisel pair during paint chipping chisel component downlink in paint chipping chisel component
The periphery of wound stator carries out removal of impurities processing, and the oil cylinder of stator inner hole push broach at the same time stretches out piston rod and piston rod pushes and determines
Sub- inner hole push broach uplink, annular cutter head during stator inner hole push broach uplink in stator inner hole push broach is in wound stator
Wall surface of the hole carries out removal of impurities processing；When pressing plate touches travel control switch, controller controls two-level oil cylinder simultaneously and stator inner hole pushes away
Knife oil cylinder work is moved back, and the motor rotation of controller control later, motor drives divider under the transmission of synchronous pulley and synchronous belt
The force-output shaft of force-output shaft rotation, rotation drives turntable to turn an angle, so that being located at the wound stator processed on turntable
(an i.e. upper wound stator to be processed) is removed from processing stations, and the next wound stator to be processed being located on turntable
It is sent into processing stations to remove, so as to avoid after paint chipping chisel component and stator inner hole push broach complete cleaning work to wound stator
Two-level oil cylinder and stator inner hole push broach oil cylinder, which continue work feeding workpiece and special plane itself, to be caused to damage.
Technical solution 1: a kind of machine winding stator core surfaces externally and internally clears up special plane, including lathe, the lathe automatically
Equipped with undercarriage and restocking and restocking is located at right above undercarriage, and the platen upper end of the undercarriage is provided with pushing away for perforation platen upper and lower end face
Knife through-hole, the central through hole and push broach through-hole that the upper surface of the platen is equipped with stator base and stator base are to logical；The undercarriage
Lower part pass through the vertically-mounted piston rod for having stator inner hole push broach oil cylinder and stator inner hole push broach oil cylinder of push broach oil cylinder mounting plate
End is fixedly installed with stator inner hole push broach, which is located at immediately below push broach through-hole；Two are equipped in the restocking
Grade oil cylinder and two-level oil cylinder are located at right above stator base, and the first stage piston rod end head of the two-level oil cylinder is equipped with stator compacting
The second piston rod end of flower set and two-level oil cylinder is equipped with paint chipping chisel component, pushes stator to suppress flower casing pressure in first stage piston bar
Second piston rod pushes paint chipping chisel component downlink to wound stator after being firmly mounted on the upper end of the wound stator on stator base
Periphery cleared up.
Technical solution 2: a kind of machine winding stator core surfaces externally and internally clears up the application method of special plane automatically, step 1,
Wound stator is placed on stator base vertically and wound stator is located within positioning sleeve；Step 2, later starting two simultaneously
Grade oil cylinder and stator inner hole push broach oil cylinder work are into wherein First piston bar is first stretched out by two-level oil cylinder and First piston bar pushes stator
Compacting flower set downlink is until the compression leg in stator compacting flower set pushes down the upper end of wound stator, and it is living to stretch out second for two-level oil cylinder later
Stopper rod and second piston bar push paint chipping chisel component to continue traveling downwardly, and determine in paint chipping chisel component during paint chipping chisel component downlink
Sub- outer diameter paint chipping chisel carries out removal of impurities processing to the periphery of wound stator, and the oil cylinder of stator inner hole push broach at the same time stretches out piston rod
And piston rod pushes stator inner hole push broach uplink, annular cutter head during stator inner hole push broach uplink in stator inner hole push broach
Removal of impurities processing is carried out to the inner hole wall surface of wound stator；Step 3 starts two-level oil cylinder and stator inner hole push broach oil simultaneously later
Cylinder work is moved back, and is later removed the wound stator processed from processing stations and is packed into wound stator to be processed.
Therefore, the invention has the following beneficial effects: first is that a kind of machine winding stator core surfaces externally and internally is cleared up automatically
Special plane, wound stator is by paint chipping chisel component to foreign matter (Qi Ding of insulated paint, paint tumor, Qi Liu in wound stator outside wall surface
Hang etc. and stator punching itself burr) cleared up, by stator inner hole push broach to different on wound stator inner hole wall surface
Object is cleared up, and realizes that wound stator disposably makes an overall screening；Second is that a kind of machine winding stator core surfaces externally and internally is automatically clear
Manage special plane due to paint chipping chisel component in wound stator outside wall surface foreign matter and stator inner hole push broach to wound stator inner hole wall surface
On foreign matter be to be cleared up simultaneously, to improve the efficiency of wound stator foreign matter removing, (completing complete instruction is 30
Second)；Third is that a kind of machine winding stator core surfaces externally and internally clears up special plane in paint chipping chisel component and stator inner hole push broach pair automatically
Wound stator carries out cleaning front stator compacting flower set and pushes down wound stator in advance to prevent wound stator mobile, to avoid scraping paint
Knife assembly and stator inner hole push broach are scraped when clearing up wound stator with wound stator ontology, while passing through stator
Compacting flower cover the precompressed before cleaning convenient for wound stator loading with unload (convenient for wound stator loading stator base and will
Wound stator is unloaded from stator base)；Fourth is that a kind of machine winding stator core surfaces externally and internally clears up the automatic of special plane automatically
Change degree is high, greatly reduces the labor intensity of operator.
Detailed description of the invention
Fig. 1 is that a kind of machine winding stator core surfaces externally and internally clears up special plane automatically and faces sectional structure signal under state
Figure.
Fig. 2 is the portion the A enlarged drawing in Fig. 1.
Fig. 3 is the overlooking structure diagram of stator inner hole push broach.
Fig. 4 is the positive structure diagram of stator inner hole push broach.
Fig. 5 is that paint chipping chisel mounting cylinder faces schematic cross-sectional view under state.
Fig. 6 is the present invention looks up structural representation of paint chipping chisel mounting cylinder.
Fig. 7 is the overlooking structure diagram of paint chipping chisel mounting cylinder.
Fig. 8 is that stator compacting flower covers the schematic cross-sectional view faced under state.
Fig. 9 is the present invention looks up structural representation of stator compacting flower set.
Figure 10 is the overlooking structure diagram of stator outer diameter paint chipping chisel.
Figure 11 is that stator outer diameter paint chipping chisel faces schematic cross-sectional view under state.
Figure 12 is the schematic cross-sectional view of stator base.
Figure 13 is the overlooking structure diagram of stator base.
Figure 14 is that a kind of machine winding stator core surfaces externally and internally clears up special plane (when installing turntable additional) automatically and faces state
Under schematic cross-sectional view.
Figure 15 is the portion the B enlarged drawing in Figure 14.
Figure 16 is the portion the C enlarged drawing in Figure 14.
Figure 17 is that a kind of machine winding stator core surfaces externally and internally clears up special plane (when installing turntable additional) side view state automatically
Under schematic cross-sectional view.
Figure 18 is the overlooking structure diagram of turntable.
Figure 19 is that turntable faces schematic cross-sectional view under state.
Specific embodiment
Present invention will be further described below with reference to the accompanying drawings and specific embodiments:
Embodiment 1: referring to attached drawing 1- Figure 13.A kind of machine winding stator core surfaces externally and internally clears up special plane automatically, including
Lathe 1, the lathe 1 is equipped with undercarriage 101 and restocking 102 and restocking 102 is located at right above undercarriage 101, the platform of the undercarriage 101
Plate upper end is provided with the push broach through-hole 103 of perforation platen upper and lower end face, and the upper surface of the platen is equipped with stator base 2 and stator base
2 central through hole 21 and push broach through-hole 103 are to logical, and the stator base 2 is cylindrical and the upper surface of stator base 2 is provided with and passes through
The central through hole 21 of logical 2 upper and lower end face of stator base, the lower end of the stator base 2 is equipped with stepped flange 22, ladder-like convex
For edge 22 by forming in integrally-built single order flange 221 and second order flange 222, second order flange 222 is located at 221 top of single order flange
And the diameter of second order flange 222 is less than the diameter of single order flange 221, the upper surface of single order flange 221 is provided with multiple perforation single orders
The bolt hole 23 of 221 upper and lower end faces of flange；The lower part of the undercarriage 101 has by the way that push broach oil cylinder mounting plate 3 is vertically-mounted
The piston rod end of stator inner hole push broach oil cylinder 4 and stator inner hole push broach oil cylinder 4 is fixedly installed with stator inner hole push broach 5, stator
The piston rod upper surface of inner hole push broach oil cylinder 4 is fixedly connected with 5 lower end surface of stator inner hole push broach, which is located at
Immediately below push broach through-hole 103, after 4 pushing piston-rod of stator inner hole push broach oil cylinder, piston rod will be pushed in stator inner hole push broach 5
Row, the stator inner hole push broach 5 of uplink enters after push broach through-hole 103 and central through hole 21 according to this from bottom to top to be placed in vertically
The inner hole of wound stator 10 on stator base 2 clears up the inner hole wall surface of wound stator 10；It is set in the restocking 102
Have two-level oil cylinder 6 and two-level oil cylinder 6 be located at right above stator base 2, the two-level oil cylinder 6 by grade oil cylinder mounting plate vertically to
Under be mounted in restocking 102, the first stage piston rod end head of the two-level oil cylinder 6 is equipped with stator compacting flower set 7 and two-level oil cylinder 6
Second piston rod end paint chipping chisel component 8 is installed, push stator compacting flower set 7 to push down and be mounted on stator in first stage piston bar
Second piston rod pushes 8 downlink of paint chipping chisel component to the outer circle of wound stator 10 behind the upper end of 2 wound stator 10 on pedestal
Face is cleared up；The stator base 2 is made of 45 steel.Two-level oil cylinder 6 is also referred to as telescoping hydraulic cylinder.
The upper end of the stator base 2 is set with elastic stator positioning sleeve 11, determines in the elastic stator positioning sleeve 11
Position 111 upper surfaces of set are higher than the upper surface of stator base 2；The elastic stator positioning sleeve 11 includes positioning sleeve 111 and pressure bullet
Spring 112, the positioning sleeve 111 and compression spring 112 are sleeved on stator base 2 and compression spring 112 is located at positioning sleeve 111
Lower end surface and second order flange 222 upper surface between, the upper port of the positioning sleeve 111 is the targeting port of inverted "eight" shape, institute
111 diameter of bore of positioning sleeve is stated to match with the outer diameter of wound stator 10.
The paint chipping chisel component 8 includes paint chipping chisel mounting cylinder 81, stator outer diameter paint chipping chisel 82 and paint chipping chisel retaining ring 83, described
The upper port of paint chipping chisel mounting cylinder 81, which is equipped with partition 84 and separates 84 upper surfaces, is equipped with the logical of 84 upper and lower end faces of multiple perforation partitions
The center of circle of hole 85, the multiple rounded distribution of through-hole 85 and the circle is located in the symmetrical center line of paint chipping chisel mounting cylinder 81, institute
It states 84 upper ends of partition and is equipped with the connector being fixedly connected with the second piston rod end of two-level oil cylinder 6, the paint chipping chisel mounting cylinder
It is provided with annular groove 86 along place in 81 lower port, stator outer diameter paint chipping chisel 82 and paint chipping chisel shield are installed in the annular groove 86
Ring 83 and paint chipping chisel retaining ring 83 are located at 82 lower section of stator outer diameter paint chipping chisel, and the paint chipping chisel retaining ring 83 is made of nylon；It is described fixed
71 lower end of top plate in son compacting flower set 7 is equipped with multiple compression legs 72, the rounded distribution of the multiple compression leg 72, on the top plate 71
End is equipped with the connector being fixedly connected with the first stage piston rod end head of two-level oil cylinder 6, more when two-level oil cylinder 6 is in contraction state
A compression leg 72 passes through corresponding through-hole 85 and the lower end of multiple compression legs 72 is respectively positioned in paint chipping chisel mounting cylinder 81, and stator outer diameter scrapes paint
Knife 82 is made of T10 steel.
The upper end of the stator inner hole push broach 5 is equipped with push broach nylon head 51, and the stator inner hole push broach 5 is equipped with multiple
Annular cutter head 52 and multiple annular cutter heads 52 are arranged in up-down structure, the multiple annular cutter head 52 is in overall structure.The ring
Side length, following short isosceles trapezoid are presented in the cross section of shape cutter head 5, and stator inner hole push broach 5 is made of 45 steel.
The body front of the lathe 1 is equipped with travel control switch 12, is equipped with pressure on the inside of 8 upper surface of paint chipping chisel component
The external end head of plate 13 and pressing plate 13 is located at the surface of travel control switch 12；Pressing plate 13 is gone downwards in paint chipping chisel mounting cylinder 81 to touch
When dynamic lead limit switch (travel control switch 12), the small cylinder (cylinder body where second piston rod) and stator of two-level oil cylinder 6
The backhaul simultaneously of inner hole push broach oil cylinder 4.
Hydraulic oil fueller 14 is equipped in the casing of the lathe 1, which includes hydraulic oil oil
Case 141, oil pump 142, Oil pump electrical machinery 143, oil valve group 144 and several oil pipes 145, the oil pump 142 pass through oil pump mounting plate 146
It is mounted on 141 upper end of hydraulic oil tank, Oil pump electrical machinery 143 is that oil pump 142 provides power, and the oil outlet of the oil valve group 144 is logical
It crosses two oil pipes 145 to connect with the oil inlet of stator inner hole push broach oil cylinder 4 and the oil inlet of two-level oil cylinder 6 respectively, the oil valve
The oil return opening of group 144 is fuel-displaced with the oil outlet of stator inner hole push broach oil cylinder 4 and two-level oil cylinder 6 respectively by two oil pipes 145
Mouth is connected, and the oil inlet of the oil pump 142 is located in hydraulic oil tank 141, and the oil return opening of the oil valve group 144 is equipped with oil pipe
And the lower port of oil pipe is located in hydraulic oil tank 141, the lower port of the oil pipe is equipped with filter.
The lathe 1 is equipped with the machine tool lamp 15 for illumination.The lathe 1 is equipped with for manually adjusting oil valve group
144 hydraulic regulation handwheel 16.The lathe 1 is equipped with hand-operated hydraulic press control panel 17, and hand-operated hydraulic press control panel 17 is equipped with
It controls the button of large cylinder (cylinder body where the first stage piston bar) advance in two-level oil cylinder 6, the button that large cylinder retreats, controls second level
The button of button, the retrogressing of small cylinder that small cylinder in oil cylinder 6 advances, the button and retrogressing that control stator inner hole push broach oil cylinder 4 advances
Button, the button of control oil pump emergency stop, hand-operated hydraulic press control panel 17 for manually control special plane work operation.The lathe
1 is equipped with the interior operation control panel 18 containing controller, and the operation control panel 18 is equipped with control 91 start-stop button of divider
And scram button, instruction control unit enter the order button and total scram button of automatic operation mode；The letter of the controller
Number output end connect by data line with the signal input part of oil valve group 144, and controller, which passes through, controls solenoid valve in oil valve group 144
Opening and closing realize advance, retrogressing and the advance of stator inner hole push broach oil cylinder 4 of two-level oil cylinder 6, retreat, the signal of controller is defeated
Enter end to connect by data line with the signal output end of travel control switch 12.
Embodiment 2: on the basis of embodiment 1, referring to attached drawing 14 and Figure 19.The platen is the turntable 92 of turntable 9,
The turntable 9 by divider 91, turntable 92, motor 93, motor synchronous pulley 94, divider synchronous pulley 95, synchronous belt 96, point
Cutter mounting plate 97 and motor mounting plate 98 are constituted, and are equipped with divider 91 by divider mounting plate 97 in the undercarriage 101
And the force-output shaft upper end of divider 91 is equipped with turntable 92, passes through motor mounting plate 98 in the undercarriage 101 and is equipped with motor 93
And motor 93 is located at immediately below divider 91, is equipped with divider synchronous pulley 95 on the inputting shaft of the divider 91, it is described
It is equipped on the power output shaft of motor 93 between motor synchronous pulley 94 and motor synchronous pulley 94 and divider synchronous pulley 95
It is set with synchronous belt 96,92 upper surface of turntable is provided with the push broach through-hole 103 of multiple perforation 92 upper and lower end faces of turntable, each pushes away
One stator base 2 is installed, and the central through hole 21 of stator base 2 and corresponding push broach through-hole 103 at 103 upper port of knife through-hole
To leading to, divider 91 is 140DT divider；The center of two-level oil cylinder 6 and 92 station of stator inner hole push broach oil cylinder 4 and turntable is one
It causes and two-level oil cylinder 6 must be vertical with turntable 92 with stator inner hole push broach oil cylinder 4.
Embodiment 3: on the basis of embodiment 1 and embodiment 2.A kind of machine winding stator core surfaces externally and internally is automatically clear
The application method of special plane is managed, wound stator 10 is placed on stator base 2 vertically and wound stator 10 is located at positioning by step 1
Within set 111；Step 2 starts two-level oil cylinder 6 and 4 work of stator inner hole push broach oil cylinder into wherein two-level oil cylinder 6 is first simultaneously later
It stretches out First piston bar and First piston bar pushes stator compacting flower 7 downlinks of set until the compression leg 72 in stator compacting flower set 7 is pressed
The firmly upper end of wound stator 10, second piston bar is stretched out by two-level oil cylinder 6 later and second piston bar pushes paint chipping chisel component 8 to continue
Downlink, the outer circle of stator outer diameter paint chipping chisel 82 during paint chipping chisel 8 downlink of component in paint chipping chisel component 8 to wound stator 10
Face carries out removal of impurities processing, and the oil cylinder of stator inner hole push broach at the same time 4 stretches out piston rod and piston rod pushes in stator inner hole push broach 5
It goes, inner hole wall surface of the annular cutter head 52 during stator inner hole 5 uplink of push broach in stator inner hole push broach 5 to wound stator 10
Carry out removal of impurities processing；Step 3 starts two-level oil cylinder 6 simultaneously later and 4 work of stator inner hole push broach oil cylinder is moved back, will process later
Wound stator 10 from processing stations remove and wound stator 10 to be processed is packed into.
When platen is the turntable 92 of turntable 9, start motor 93, the divider under the transmission of synchronous pulley and synchronous belt
91 drive turntables 92 turn an angle, so that (i.e. upper one to be processed for the wound stator 10 processed being located on turntable 92
Wound stator 10) removed from processing stations, and be located at next wound stator 10 to be processed on turntable 92 and be sent into processing
Station removes.
Above-mentioned operation can with when operator realization, above-mentioned operation are operated manually by hand-operated hydraulic press control panel 17
It can also be automatically brought into operation realization under the control of the controller.
Be operated first personnel on each stator base 2 on turntable 92 vertically place a wound stator 10 and often around
Group stator 10 is all located within corresponding positioning sleeve 111, and operator is assigned automatically by being automatically brought into operation button to controller later
Operational order, controller controls two-level oil cylinder 6 and 4 work of stator inner hole push broach oil cylinder into wherein two-level oil cylinder 6 first stretches simultaneously later
First piston bar and First piston bar push stator compacting flower 7 downlinks of set until the compression leg 72 in stator compacting flower set 7 is pushed down out
The upper end of wound stator 10, under the stretching second piston bar of two-level oil cylinder 6 and second piston bar push paint chipping chisel component 8 to continue later
It goes, periphery of the stator outer diameter paint chipping chisel 82 during paint chipping chisel 8 downlink of component in paint chipping chisel component 8 to wound stator 10
Removal of impurities processing is carried out, the oil cylinder of stator inner hole push broach at the same time 4 stretches out piston rod and piston rod pushes in stator inner hole push broach 5
It goes, inner hole wall surface of the annular cutter head 52 during stator inner hole 5 uplink of push broach in stator inner hole push broach 5 to wound stator 10
Carry out removal of impurities processing；Step 3, when pressing plate 13 touches travel control switch 12, controller controls two-level oil cylinder 6 and stator simultaneously
4 work of inner hole push broach oil cylinder is moved back, and the motor 93 of controller control later rotates, and motor 93 drives under the transmission of synchronous pulley and synchronous belt
The force-output shaft rotation of dynamic divider 91, the force-output shaft of rotation drives turntable 92 to turn an angle, so that being located on turntable 92
The wound stator 10 (an i.e. upper wound stator 10 to be processed) processed is removed from processing stations, and is located on turntable 92
Next wound stator 10 to be processed is sent into processing stations and is removed.
The quantity of stator base 2 is preferred with eight on turntable 92, i.e., turntable 9 is once packed into eight wound stators 10,
Since the outside wall surface and inner hole wall surface of wound stator 10 are to carry out foreign matter simultaneously to remove work, handling a wound stator 10 is needed
30S (every one complete instruction of completion is 30 seconds) is wanted, therefore this special plane completes one group of (eight) winding under automatic operation mode
The processing of stator 10 only needs 4 minutes.
The above is only specific embodiments of the present invention, but technical characteristic of the invention is not limited thereto.It is any with this hair
Based on bright, to solve essentially identical technical problem, essentially identical technical effect is realized, made simple change, etc.
With replacement or modification etc., all it is covered by among protection scope of the present invention.
Claims (10)
1. a kind of machine winding stator core surfaces externally and internally clears up special plane, including lathe (1) automatically, the lathe (1) is equipped with down
Frame (101) and restocking (102) and restocking (102) are located at right above undercarriage (101), it is characterized in that: the platen of the undercarriage (101)
Upper end is provided with the push broach through-hole (103) of perforation platen upper and lower end face, and the upper surface of the platen is equipped with stator base (2) and stator bottom
The central through hole (21) of seat (2) and push broach through-hole (103) are to logical；The lower part of the undercarriage (101) passes through push broach oil cylinder mounting plate
(3) vertically-mounted to there is the piston rod end of stator inner hole push broach oil cylinder (4) and stator inner hole push broach oil cylinder (4) to be fixedly installed with calmly
Sub- inner hole push broach (5), the stator inner hole push broach (5) are located at immediately below push broach through-hole (103)；Two are equipped in the restocking (102)
Grade oil cylinder (6) and two-level oil cylinder (6) are located at right above stator base (2), the first stage piston rod end head peace of the two-level oil cylinder (6)
The second piston rod end for suppressing flower set (7) and two-level oil cylinder (6) equipped with stator is equipped with paint chipping chisel component (8), living in level-one
Second level is living after stopper rod pushes stator compacting flower set (7) to push down the upper end for being mounted on stator base the wound stator (10) of (2)
Stopper rod pushes paint chipping chisel component (8) downlink to clear up the periphery of wound stator (10).
2. a kind of machine winding stator core surfaces externally and internally according to claim 1 clears up special plane automatically, it is characterized in that: institute
The turntable (92) that platen is turntable (9) is stated, the turntable (9) is same by divider (91), turntable (92), motor (93), motor
Walk belt wheel (94), divider synchronous pulley (95), synchronous belt (96), divider mounting plate (97) and motor mounting plate (98) structure
At being equipped on the force-output shaft of divider (91) and divider (91) in the undercarriage (101) by divider mounting plate (97)
End is equipped with turntable (92), is equipped with motor (93) and motor (93) position by motor mounting plate (98) in the undercarriage (101)
Immediately below divider (91), divider synchronous pulley (95), the motor are installed on the inputting shaft of the divider (91)
(93) motor synchronous pulley (94) is installed and motor synchronous pulley (94) and divider synchronous pulley on power output shaft
(95) it is set between synchronous belt (96), the push broach that turntable (92) upper surface is provided with multiple perforation turntable (92) upper and lower end faces is logical
Hole (103) is equipped with a stator base (2) at each push broach through-hole (103) upper port.
3. a kind of machine winding stator core surfaces externally and internally according to claim 1 or 2 clears up special plane, feature automatically
Be: the upper end of the stator base (2) is set with elastic stator positioning sleeve (11), is determined in the elastic stator positioning sleeve (11)
Position set (111) upper surface is higher than the upper surface of stator base (2).
4. a kind of machine winding stator core surfaces externally and internally according to claim 1 clears up special plane automatically, it is characterized in that: institute
Stating paint chipping chisel component (8) includes paint chipping chisel mounting cylinder (81), stator outer diameter paint chipping chisel (82) and paint chipping chisel retaining ring (83), described to scrape
The upper port for painting knife mounting cylinder (81) is equipped with partition (84) and partition (84) upper surface is equipped with multiple perforations and separates (84) upper and lower side
The through-hole (85) in face, the lower port of the paint chipping chisel mounting cylinder (81) is interior to be provided with annular groove (86), the annular groove along place
(86) stator outer diameter paint chipping chisel (82) and paint chipping chisel retaining ring (83) are installed in and paint chipping chisel retaining ring (83) is scraped positioned at stator outer diameter
It paints below knife (82)；Top plate (71) lower end in the stator compacting flower set (7) is equipped with multiple compression legs (72), in two-level oil cylinder
(6) lower end of multiple compression legs (72) across corresponding through-hole (85) and multiple compression legs (72), which is respectively positioned on, when being in contraction state scrapes paint
In knife mounting cylinder (81).
5. a kind of machine winding stator core surfaces externally and internally according to claim 1 clears up special plane automatically, it is characterized in that: institute
The upper end for stating stator inner hole push broach (5) is equipped with push broach nylon head (51), and the stator inner hole push broach (5) is equipped with multiple annulars
Cutter head (52) and multiple annular cutter heads (52) are in up-down structure setting.
6. a kind of machine winding stator core surfaces externally and internally according to claim 5 clears up special plane automatically, it is characterized in that: institute
Present side length, following short isosceles trapezoid in the cross section for stating annular cutter head (5).
7. a kind of machine winding stator core surfaces externally and internally according to claim 1 clears up special plane automatically, it is characterized in that: institute
The body front for stating lathe (1) is equipped with travel control switch (12), and pressing plate is equipped on the inside of paint chipping chisel component (8) upper surface
(13) and the external end head of pressing plate (13) is located at the surface of travel control switch (12).
8. a kind of machine winding stator core surfaces externally and internally according to claim 1 clears up special plane automatically, it is characterized in that: institute
It states in the casing of lathe (1) and is equipped with hydraulic oil fueller (14), which includes hydraulic oil tank
(141), oil pump (142), Oil pump electrical machinery (143), oil valve group (144) and several oil pipes (145), the oil pump (142) pass through oil
Pump mounting plate (146) is mounted on hydraulic oil tank (141) upper end, and Oil pump electrical machinery (143) is that oil pump (142) provide power, described
The oil outlet of oil valve group (144) is oily with the oil inlet of stator inner hole push broach oil cylinder (4) and second level respectively by two oil pipes (145)
The oil inlet of cylinder (6) is connected, the oil return opening of the oil valve group (144) by two oil pipes (145) respectively with stator inner hole push broach
The oil outlet of oil cylinder (4) is connected with the oil outlet of two-level oil cylinder (6), and the oil inlet of the oil pump (142) is located at hydraulic oil tank
(141) in.
It, will be around it is characterized in that: step 1 9. a kind of machine winding stator core surfaces externally and internally clears up the application method of special plane automatically
Group stator (10) is placed on stator base (2) vertically and wound stator (10) is located within positioning sleeve (111)；Step 2, it
Start two-level oil cylinder (6) and stator inner hole push broach oil cylinder (4) work into wherein first piston first stretches out in two-level oil cylinder (6) simultaneously afterwards
Bar and First piston bar push stator compacting flower set (7) downlink until the compression leg (72) in stator compacting flower set (7) pushes down winding
The upper end of stator (10), second piston bar is stretched out by two-level oil cylinder (6) later and second piston bar pushes paint chipping chisel component (8) to continue
Downlink, the stator outer diameter paint chipping chisel (82) during paint chipping chisel component (8) downlink in paint chipping chisel component (8) is to wound stator
(10) periphery carries out removal of impurities processing, and the oil cylinder of stator inner hole push broach at the same time (4) stretches out piston rod and piston rod pushes and determines
Sub- inner hole push broach (5) uplink, the annular cutter head (52) during stator inner hole push broach (5) uplink in stator inner hole push broach (5)
Removal of impurities processing is carried out to the inner hole wall surface of wound stator (10)；Step 3 starts two-level oil cylinder (6) and stator inner hole simultaneously later
Push broach oil cylinder (4) work is moved back, and is later removed the wound stator processed (10) from processing stations and by wound stator to be processed
(10) it is packed into.
10. a kind of machine winding stator core surfaces externally and internally according to claim 1 clears up the application method of special plane automatically,
It is characterized in that: starting motor (93), when platen is turntable (92) of turntable (9) in the transmission of synchronous pulley and synchronous belt
Lower divider (91) drives turntable (92) to turn an angle, so that being located at the wound stator (10) processed on turntable (92)
It is removed from processing stations, and is located at next wound stator (10) to be processed on turntable (92) and is sent into processing stations removal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910242014.7A CN109877076B (en) | 2019-03-28 | 2019-03-28 | Special automatic cleaning machine for inner and outer surfaces of motor winding stator core and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910242014.7A CN109877076B (en) | 2019-03-28 | 2019-03-28 | Special automatic cleaning machine for inner and outer surfaces of motor winding stator core and use method thereof |
Publications (2)
| Publication Number | Publication Date |
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| CN109877076A true CN109877076A (en) | 2019-06-14 |
| CN109877076B CN109877076B (en) | 2024-06-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910242014.7A Active CN109877076B (en) | 2019-03-28 | 2019-03-28 | Special automatic cleaning machine for inner and outer surfaces of motor winding stator core and use method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110361641A (en) * | 2019-07-09 | 2019-10-22 | 浙江凯耀照明股份有限公司 | The broken paint device of Hi-pot test and broken Qi Fangfa |
| CN113731904A (en) * | 2021-11-05 | 2021-12-03 | 江苏亚力防爆电机有限公司 | Motor cleaning device for coal mining machine |
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| US4461051A (en) * | 1982-09-01 | 1984-07-24 | The Singer Company | Apparatus for cleaning stator windings |
| CN202009314U (en) * | 2011-05-11 | 2011-10-12 | 湖州越球电机有限公司 | Machine for cleaning inner hole of stator for plastic package motor |
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| CN110361641A (en) * | 2019-07-09 | 2019-10-22 | 浙江凯耀照明股份有限公司 | The broken paint device of Hi-pot test and broken Qi Fangfa |
| CN113731904A (en) * | 2021-11-05 | 2021-12-03 | 江苏亚力防爆电机有限公司 | Motor cleaning device for coal mining machine |
| CN113731904B (en) * | 2021-11-05 | 2022-01-04 | 江苏亚力防爆电机有限公司 | Motor cleaning device for coal mining machine |
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| CN109877076B (en) | 2024-06-21 |
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