CN202006580U - Full-automatic high-efficiency plastic branch molding machine - Google Patents

Abstract

The utility model relates to the technical field of automatic feeding hot pressing molding machinery, in particular to a full-automatic high-efficiency plastic branch molding machine for hot pressing molding plastic petals and leaves. The whole structure comprises a rack, a molding mold, an injection mold and a material shelf, wherein the molding mold, the injection mold and the material shelf are installed on the rack. The molding mold comprises a lower die holder fixed on the rack and an upper die holder linked with an air cylinder, and the injection mold comprises a lower die holder installed on the rack and an upper die holder linked with an oil cylinder. A feeding mechanical arm is arranged between the molding mold and the material shelf, and a transit mechanical arm is arranged between the molding mold and the injection mold. The end parts of the feeding mechanical arm and the transit mechanical arm are provided with vacuum tubes for absorbing materials, and the feeding mechanical arm and the transit mechanical arm are respectively connected with respective power devices. As the full-automatic high-efficiency plastic branch molding machine adopts the mechanical arms to realize feeding and material taking, the high automated operation is realized, the production efficiency is increased, the labor strength is reduced, and the safety of operators is ensured.

Description

A kind of full automatic high efficiency plastic cement branch make-up machine

Technical field

The utility model relates to the hot-forming mechanical technical field of automatic discharging, refers to a kind of plastic cement petal, hot-forming full automatic high efficiency plastic cement branch make-up machine of blade of being used for especially.

Background technology

The manufacturing process of plastic cement branch product mainly comprises following step at present: at first with after the processing such as stuff coloring, it is cut into the shape of blade again.Then need carry out hot-formingly to the petal after painted or blade, the moulding that makes it the plane becomes the surface modeling with similar natural petal, blade through after the hot pressing.As shown in Figure 1, the blade 01 of planar design has three-dimensional contouring blade 02 curved surface, similar real blade through becoming after the hot pressing of hot pressing die.At present, traditional hot pressing machinery all adopts manual charging, material extracting operation.Promptly, in the blade 01 of planar design die cavity by the manual die shoe that is placed on hot pressing die, then the upper bolster of hot pressing die under cylinder drives to pressing down, blade 01 to the planar design in the die cavity carries out hot pressing, upper bolster rises under cylinder drives then, and the operator is manual to take out the blade after the moulding 02.Present this manual mode of operation has the following disadvantages: 1) inefficiency, and adopt manual operations to cause operator's labour intensity big, and inefficiency; 2) security is not high, and owing to the operator need be placed into blade in the heat pressing and molding mold by hand, there is the possibility to the injury of user's limbs in hot pressing die in the process that rises or press down.

Summary of the invention

Technical problem to be solved in the utility model just is to overcome the shortcoming of present product, and a kind of full automatic automatic discharging heat pressing forming machines is provided, and this automatic discharging heat pressing forming machines is finished the placement or the taking-up of material by manipulator.

For solving the problems of the technologies described above, the utility model has adopted following technical scheme: a kind of full automatic high efficiency plastic cement branch make-up machine, overall structure comprises: frame and the mould, injection mold, the material frame that are installed on the frame, this mould comprise the die shoe that is fixed on the frame and with the upper bolster of cylinder interlock, injection mold comprise rack-mounted die shoe and with the upper bolster of oil cylinder interlock, be provided with the charging manipulator between mould and the material frame; Be provided with the transfer manipulator between mould and the injection mold, the end of charging manipulator and transfer manipulator is provided with the vacuum tube that is used to draw material, and described charging manipulator and transfer manipulator are connected with separately power set respectively.

Wherein, described power set are cylinder.

Wherein, described charging manipulator is connected with vertical cylinder with rack-mounted horizontal air cylinder.

Wherein, described transfer manipulator is connected with vertical cylinder with rack-mounted horizontal air cylinder.

Wherein, described material frame by kickboard, be arranged on the fence on the kickboard and fix and promote cylinder that kickboard moves up and down with kickboard and be connected and installed and form, the material frame is provided with the accommodation space that is used to place material.

Wherein, described accommodation space is enclosed by fence and forms.

Wherein, described vacuum tube is installed on the installing plate on charging manipulator and the transfer manipulator, and this vacuum tube comprises: body, be arranged at the valve of body end and be placed in spring on the body, the end that body is not provided with valve wears installing plate.

Wherein, the termination that wears installing plate in the body of vacuum tube is equipped with baffle plate, and the position of corresponding baffle plate is provided with an inductive switch.

The beneficial effects of the utility model are embodied in: owing to adopt manipulator to realize charging, get material, substituted handwork fully, realized automated job, this has not only improved production efficiency, reduces labour intensity, and allows operator's safety that better assurance has been arranged.

Description of drawings

Fig. 1 has the hot-forming schematic diagram of blade now.

Fig. 2 is the hot-forming schematic diagram of the utility model blade.

Fig. 3 is the vertical view of the utility model mould die shoe part.

Fig. 4 is the vertical view of the utility model charging manipulator.

Fig. 5 is the rearview of the utility model reclaimer robot.

Fig. 6 is the utility model material loading seat and reclaimer robot work schematic diagram.

The specific embodiment

Below in conjunction with accompanying drawing, describe the specific embodiment of the present utility model in detail.

See Fig. 2, the utility model comprises: frame 1, mould 2, charging manipulator 3 and reclaimer robot 4.Wherein mould 2, charging manipulator 3 and reclaimer robot 4 are installed on the frame 1.Mould 2 comprises upper bolster 22 and die shoe 21, and wherein upper bolster 22 is installed on the cylinder, and it can realize operation up and down with cylinder.Die shoe 21 is fixedly installed on the frame 1.During work, material 5 being placed in the die cavity 211 on the die shoe 21, is upper bolster 22 operation downwards under cylinder drives then, and material 5 is carried out hot pressing, makes material 5 moulding.

See Fig. 3, be respectively arranged with material loading seat 7 in the left and right sides of mould 2 and put material seat 8.Wherein material loading seat 7 forms the groove that is used to place undressed material 5, put the material 5 after material seat 8 is used to place processing, and correspondingly on the material seat 8 place that the position of processing materials 5 is provided with fence 81 putting, promptly every group of fence 81 surrounds one and is used to place material 5 accommodation spaces of having processed.Wherein, material loading seat 7, die shoe 21 and to put the groove, die cavity, the shape of accommodation space, the size that form on the material seat 8 corresponding mutually.

See Fig. 2,4, charging manipulator 3 comprises: horizontal air cylinder 31, vertical cylinder 32, slide 33, installing plate 34 and guide rail 35.Wherein slide 33 is set on the guide rail 35, and the piston rod of horizontal air cylinder 31 connects in slide 33, and by the drive of horizontal air cylinder 31, slide 33 can move along guide rail 35 left and right horizontal.Vertically cylinder 32 is fixed on the slide 33, and installing plate 34 is fixed on the piston rod of vertical cylinder 32, drives installing plates 34 by vertical cylinder 32 and moves up and down.Installing plate 34 is provided with some vacuum tubes 6, and vacuum tube 6 is communicated with a cylinder, can make by cylinder forming negative pressure in the vacuum tube 6, to produce suction, is used to adsorb material 5.The position distribution of the corresponding material loading seat 7 of the distributing position of these vacuum tubes 6, die shoe 21, the groove of putting formation on the material seat 8, die cavity 211, accommodation space.The installing plate 34 that vacuum tube 6 is installed that drives by horizontal air cylinder 31 and vertical cylinder 32 moves horizontally vertically to move.

See Fig. 5, identical with the structure of charging manipulator 3, reclaimer robot 4 comprises equally: horizontal air cylinder 41, vertical cylinder 42, slide 43, installing plate 44 and guide rail 45.Wherein slide 43 is set on the guide rail 45, and the piston rod of horizontal air cylinder 41 is connected with slide 43, drives by horizontal air cylinder 41, and slide 43 can move along guide rail 45 left and right horizontal.Vertically cylinder 42 is fixed on the slide 43, and installing plate 44 is fixed on the piston rod of vertical cylinder 42, drives installing plates 44 by vertical cylinder 42 and moves up and down.Installing plate 44 is provided with some vacuum tubes 6, and vacuum tube 6 is communicated with a cylinder, can make by cylinder forming negative pressure in the vacuum tube 6, to produce suction, is used to adsorb material 5.The position distribution in the corresponding material loading seat 7 of the distributing position of these vacuum tubes 6, die shoe 21, the groove of putting formation on the material seat 8, die cavity 211, built-in space.The installing plate 44 that vacuum tube 6 is installed that drives by horizontal air cylinder 41 and vertical cylinder 42 moves horizontally vertically to move.

When using the utility model, with unprocessed material 5(such as plane blade) be placed in the groove on the material loading seat 7.After opening the power supply of machine, at first charging manipulator 3 by horizontal air cylinder 31 with installing plate 34 move to material loading seat 7 directly over.Vertically cylinder 32 starts then, drives installing plate 34 and moves down, and makes vacuum tube 6 explore downward in the groove.The absorption affinity of its generation will be positioned at the uppermost blade of groove and adsorb owing to form negative pressure in the vacuum tube 6 this moment.Then, installing plate 34 rising under vertically cylinder 32 drives, and installing plate 34 is delivered to the top of die shoe 21 by horizontal air cylinder 31, the air pressure valve control of vacuum tube 6 down, negative pressure disappears in the vacuum tube 6, and the blade that is adsorbed by vacuum tube 6 just in time falls under the self gravitation effect in the die cavity 211 of die shoe 21.After treating that blade falls, installing plate 34 returns under horizontal air cylinder 31 drives, and waits for operation next time.The upper bolster 22 of mould 2 is operation downwards under cylinder promotes, and carries out hot-forming to blade.

Next, the upwards operation of upper bolster 22 of mould 2, reclaimer robot will be started working this moment.At first also make by horizontal air cylinder 41 and promote installing plate 44, make its die shoe that runs to mould 2 21 tops, driving lower installation board 44 at vertical cylinder then moves downwards, make vacuum tube 6 on the installing plate 44 explore downward in the die cavity 211 in the die shoe 21, this moment, the blade that the absorption affinity of its generation will be positioned at die cavity 211 adsorbed owing to form negative pressure in the vacuum tube 6.Then, installing plate 44 rising under vertically cylinder 42 drives, and installing plate 44 is delivered to the top of putting material seat 8 by horizontal air cylinder 41, the air pressure valve control of vacuum tube 6 down, negative pressure disappears in the vacuum tube 6, and the blade that is adsorbed by vacuum tube 6 is just in time falling into the accommodation space of putting formation on the material seat 8 under the self gravitation effect.So far, whole material 5 has been finished hot-forming all processes.

Participate in Fig. 6, material loading seat 7 comprises:, be arranged on the groove on the kickboard and fix and promote the cylinder that kickboard moves up and down with kickboard, described groove is used to place material 5.Can promote kickboard by cylinder rises.Vacuum tube 6 is installed on the installing plate 34 on the charging manipulator 3, and vacuum tube 6 comprises: body 61, be arranged at the valve 62 of body 61 ends and be placed in spring 63 on the body 61, the end that body 61 is not provided with valve 62 wears installing plate 34.Why material loading seat 7 and vacuum tube 6 adopt said structures, be because, blade is stacked to be placed in the accommodation space that the kickboard upper groove forms, vacuum tube 6 can adsorb a slice blade at every turn.In order to determine that vacuum tube 6 can adsorb blade, vacuum tube 6 in the distance of test greater than the distance between valve 62 and the blade, be that blade will produce inhibition to the body 61 of vacuum tube 6, to make upwards retraction of body 61, just formed certain pressure like this between valve 62 and the blade, to guarantee that valve 62 can adsorb blade.Along with the continuous minimizing of blade, stacked vane thickness is reduced to a certain degree, and it can't produce inhibition to vacuum tube 6, just need to open cylinder this moment, promote kickboard by it, make whole material 5 rising certain distances, blades all on kickboard all exhaust.

The utility model is controlled the rising of kickboard automatically, and the termination that wears installing plate 34 in the body 61 of one of them vacuum tube 6 is equipped with baffle plate 64, and the position of corresponding baffle plate 64 is provided with an infrared inductor 65.The infrared ray of the emission of infrared inductor 65 just in time is radiated on the baffle plate 64.When vacuum tube during with the installing plate test, be subjected to the obstruction of blade, baffle plate 64 upwards rises with body 61, and at this moment 64 pairs of infrared ray barrier effects of baffle plate disappear.After the blade of placing on the kickboard reduces to a certain degree, vacuum tube 6 can not bounce back, perhaps Hui Suo degree is very little, baffle plate 64 stops infrared ray all the time, infrared inductor 65 is given main control chip after with this feedback information like this, main control chip will start cylinder this moment, control its promotion kickboard certain distance that moves up.

The utility model has substituted handwork fully owing to adopt manipulator to realize charging, get material, realizes automation, and this has not only improved production efficiency, reduce labour intensity, and operator's safety has had better assurance.

The above, it only is preferred embodiment of the present utility model, be not that technical scope of the present utility model is imposed any restrictions, the technical staff of the industry, under the inspiration of the technical program, can make some distortion and revise, every foundation technical spirit of the present utility model all still belongs in the scope of technical solutions of the utility model above any modification, equivalent variations and modification that embodiment did.

Claims (8)

1. full automatic high efficiency plastic cement branch make-up machine, overall structure comprises: frame and the mould, injection mold, the material frame that are installed on the frame, this mould comprise the die shoe that is fixed on the frame and with the upper bolster of cylinder interlock, injection mold comprise rack-mounted die shoe and with the upper bolster of oil cylinder interlock, it is characterized in that: be provided with the charging manipulator between mould and the material frame; Be provided with the transfer manipulator between mould and the injection mold, the end of charging manipulator and transfer manipulator is provided with the vacuum tube that is used to draw material, and described charging manipulator and transfer manipulator are connected with separately power set respectively.

2. a kind of full automatic high efficiency plastic cement branch make-up machine according to claim 1, it is characterized in that: described power set are cylinder.

3. a kind of full automatic high efficiency plastic cement branch make-up machine according to claim 1 and 2 is characterized in that: described charging manipulator is connected with vertical cylinder with rack-mounted horizontal air cylinder.

4. a kind of full automatic high efficiency plastic cement branch make-up machine according to claim 1 and 2 is characterized in that: described transfer manipulator is connected with vertical cylinder with rack-mounted horizontal air cylinder.

5. a kind of full automatic high efficiency plastic cement branch make-up machine according to claim 1, it is characterized in that: described material frame by kickboard, be arranged on the fence on the kickboard and fix and promote cylinder that kickboard moves up and down with kickboard and be connected and installed and form, the material frame is provided with the accommodation space that is used to place material.

6. a kind of full automatic high efficiency plastic cement branch make-up machine according to claim 5, it is characterized in that: described accommodation space is enclosed by fence and forms.

7. a kind of full automatic high efficiency plastic cement branch make-up machine according to claim 1, it is characterized in that: described vacuum tube is installed on the installing plate on charging manipulator and the transfer manipulator, this vacuum tube comprises: body, be arranged at the valve of body end and be placed in spring on the body, the end that body is not provided with valve wears installing plate.

8. a kind of full automatic high efficiency plastic cement branch make-up machine according to claim 7 is characterized in that: the termination that wears installing plate in the body of vacuum tube is equipped with baffle plate, and the position of corresponding baffle plate is provided with an inductive switch.

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