CN208748439U - Ecological vegetable fibre tableware automatic production line - Google Patents
Ecological vegetable fibre tableware automatic production line Download PDFInfo
- Publication number
- CN208748439U CN208748439U CN201820691424.0U CN201820691424U CN208748439U CN 208748439 U CN208748439 U CN 208748439U CN 201820691424 U CN201820691424 U CN 201820691424U CN 208748439 U CN208748439 U CN 208748439U
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- Prior art keywords
- setting
- plate
- forming
- trimming
- robot
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Abstract
The utility model discloses a kind of ecological vegetable fibre tableware automatic production lines comprising a forming machine, a bead cutter, a reclaimer, a robot and two boarding machines；Two boarding machines are symmetricly set on two side positions of forming machine, and reclaimer and bead cutter set gradually the side position in a wherein boarding machine, and the front position of forming machine is arranged in robot；The embodiment of the utility model is ingenious in design, reasonable, it is cooperated by forming machine, boarding machine, bead cutter, reclaimer and robot, the processes such as forming, setting, trimming and feeding can be fully automatically completed, high degree of automation realizes mass production, speed of production is fast, period is short, while reducing labor intensity, and ensure that product quality, production efficiency and product qualification rate are substantially increased, conducive to the competitiveness of enhancing enterprise.
Description
Technical field
The utility model belongs to ecological vegetable fibre tableware field shaping technique, and in particular to a kind of ecological vegetable fiber meal
Has automatic production line.
Background technique
Existing one time foam tableware is unable to natural degradation after, and burning releases the gas being harmful to the human body again,
And the residue after burning is grease, is also not easily decomposed.If reclaiming, cost is twice of tableware cost, especially
Recycling is difficult.Such disposable tableware causes the white pollution and public hazards of extremely difficult improvement to society.
For this purpose, someone develops the tableware of paper board material, since it needs the techniques such as cardboard compacting, folding, cutting, bonding,
And production is complicated, expends limited timber, and high production cost, it is difficult to which popularity uses.It and is use in production
Manpower operation, takes time and effort, not only greatly prolongs the production cycle in this way, and working efficiency is low, large labor intensity keeps employee easy
Fatigue, it is difficult to quantify, seriously restrict the survival and development of enterprise.
Utility model content
In view of the above deficiencies, the utility model aim is, provides a kind of clever structure, rationally, can quickly produce birth
The ecological vegetable fibre tableware automatic production line of state plant fiber tableware；
To achieve the above object, technical solution provided by the utility model is: a kind of ecological vegetable fibre tableware is complete certainly
Dynamic production line comprising forming machine, boarding machine, bead cutter, reclaimer and robot；Two boarding machines are symmetricly set on forming machine
Two side positions, reclaimer and bead cutter set gradually the side position in a wherein forming machine, and forming machine is arranged in robot
Front position.Forming machine is for molding wet base；Specifically, cooperating vacuum drawn technique to isolate plant fibre by shaping dies
The water in slurries is tieed up, plant fiber tableware green body, referred to as wet base are molded.Boarding machine is used to carry out shaping drying to wet base, with
Obtain dry embryo；Bead cutter is used to carry out trimming to dry embryo, to obtain ecological vegetable fibre tableware finished product；Robot is with by forming machine
On wet base be transferred to boarding machine, and the dry embryo on boarding machine is moved on bead cutter；Reclaimer is used for will be on bead cutter
Ecological vegetable fibre tableware finished product takes out and piles up on material receiving desk.
As a kind of improvement of the utility model, the forming machine includes shaped bracket, forming bottom plate, paddle column, shapes and lead
To bar, forming support bar, forming top plate, paddle bucket, vacuum tank and shaping dies, forming top plate by forming support bar be arranged at
On shape bracket, the lower position of the corresponding forming top plate of forming bottom plate is arranged on shaped bracket, and forming guide rod is vertically set on
It shapes between top plate and forming bottom plate, paddle column is movably arranged on the forming guide rod, and is equipped with and can be driven on forming top plate
The opposite forming bottom plate in the paddle column makees the forming cylinder of lifting action；Paddle bucket setting on forming top plate, and by pipeline with
Paddle column is connected, which is equipped with stock control valve, shaping dies setting on forming bottom plate, vacuum tank setting at
The bottom of shape bracket, and be connected by pipeline with the shaping dies, which is equipped with vacuum valve；Forming cylinder is equipped with
Cylinder valve, PLC controller accordingly to control the switch motion of stock control valve, vacuum valve and cylinder valve, accordingly realize slip casting, take out
The movement such as water and forming.
As a kind of improvement of the utility model, the boarding machine include setting bracket, setting bottom plate, lower thermal insulation board, under
Heat set plate, upper heat set plate, upper thermal insulation board, plate, setting top plate, setting guide post, pressurized cylinder and positioning mold in setting,
On setting bracket, the setting top plate is fixed on setting bottom plate by the guide post that shapes, described fixed for the setting bottom plate setting
Plate is movably arranged on setting guide post in shape, and the pressurized cylinder setting can drive opposite setting bottom plate to make on setting top plate
Lifting action, the positioning mold include lower positioning plate and upper positioning plate, the lower thermal insulation board, lower heat set plate and lower positioning
Plate is successively set on the upper surface of setting bottom plate, and the upper thermal insulation board, upper heat set plate and upper positioning plate are successively set on fixed
The lower surface of plate in shape.When work, transferred heat on shaping mould by upper and lower heat set plate, shaping mould is to wet
While base positions, the moisture in wet base is evaporated by heat exchange, achievees the purpose that ecological vegetable fibre tableware is dried.
As a kind of improvement of the utility model, the bead cutter includes trimming rack, lower shaving die, upper edger
Tool, trimming guide rod, fixed top plate, trimming oil cylinder, plate, trimming bottom plate, trimming blade and hydraulic system in activity, the trimming bottom
Plate is arranged in trimming rack, and lower shaving die is fixed on trimming bottom plate；The fixed top plate is fixed on by trimming guide rod
On trimming bottom plate, plate is movably arranged on trimming guide rod in the activity, and the bottom surface of aprowl plate is arranged in upper shaving die, is cut
Side blade is arranged on upper shaving die, and towards the lower shaving die, the trimming oil cylinder is arranged on fixed top plate, and
Trimming blade on the dynamic upper shaving die of energy driving activity tabularium descends shaving die to make mould assembling action relatively, by the surrounding of dry embryo
The bottom of trimming rack is arranged in flash complete resection, the hydraulic system, and can control trimming oil cylinder and make expanding-contracting action.
As a kind of improvement of the utility model, the reclaimer include pickup frame, horizontal mobile mechanism, elevating mechanism,
Pickup jig and multiple suckers being arranged on the pickup jig, the pickup jig is arranged on elevating mechanism, and is gone up and down
Lifting action is made in the driving of mechanism, and the elevating mechanism is arranged on horizontal mobile mechanism, and by the driving of horizontal mobile mechanism
Opposite bead cutter makees expanding-contracting action；The horizontal mobile mechanism is arranged on pickup frame.
As a kind of improvement of the utility model, the robot rules by men including fixed bottom plate, robot body, machine
Tool, wet base sucker and dry body sucker, a surface of multiple wet uniform robot jigs of base sucker, multiple uniform machines of dry body sucker
Rule another surface of tool by men, on fixed bottom plate, the robot jig is arranged on robot body robot body's setting.
As a kind of improvement of the utility model, the tail end of the robot jig is equipped with material scraping plate.
The utility model has the following beneficial effects: the smart structural design of the utility model, rationally, pass through forming machine, setting
Machine, bead cutter, reclaimer and robot cooperate, and can fully automatically complete the processes such as forming, setting, trimming and feeding, from
Dynamicization degree is high, realizes mass production, speed of production is fast, and the period is short, while reducing labor intensity, and ensure that product
Quality substantially increases production efficiency and product qualification rate, conducive to the competitiveness of enhancing enterprise.
With reference to the accompanying drawings and examples, the utility model is described in further detail.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model.
Fig. 2 is the schematic view of the front view of forming machine in the utility model.
Fig. 3 is the schematic view of the front view of boarding machine in the utility model.
Fig. 4 is the structural schematic diagram of bead cutter and reclaimer in the utility model.
Fig. 5 is the structural schematic diagram of robot in the utility model.
Specific embodiment
Embodiment: referring to Fig. 1 to Fig. 5, a kind of ecological vegetable fibre tableware automatic production line provided in this embodiment,
Including the 3, robots 4 of the bead cutter of boarding machine 2, one of forming machine 1, two and a reclaimer 5；Two forming machines 1
Two side positions of forming machine 1 are symmetricly set on, reclaimer 5 and bead cutter 3 are set gradually in the side of a wherein forming machine 1 position
It sets, the front position of forming machine 1 is arranged in robot 4.Forming machine 1 is for molding wet base；Specifically, being matched by shaping dies
It closes vacuum drawn technique and isolates the water in plant fibre slurry liquid, mold plant fiber tableware green body, referred to as wet base；Boarding machine
2 for carrying out shaping drying to wet base, to obtain dry embryo；Bead cutter 3 is used to carry out trimming to dry embryo, to obtain ecological vegetable fibre
Tie up tableware finished product；Robot 4 is transferred to boarding machine 2 with by the wet base on forming machine 1, and the dry embryo on boarding machine 2 is moved to
On bead cutter 3；Reclaimer 5 by the ecological vegetable fibre tableware finished product on bead cutter 3 for taking out and piling up in material receiving desk.
Referring to fig. 2, the forming machine 1 includes shaped bracket 11, forming bottom plate 12, paddle column 13, forming guide rod 14, forming
Support rod 15, forming top plate 16, paddle bucket 17, vacuum tank 18 and shaping dies 19, forming top plate 16 are set by forming support bar 15
It sets on shaped bracket 11, the lower position of the corresponding forming top plate 16 of forming bottom plate 12 is arranged on shaped bracket 11, and forming is led
It is vertically set between forming top plate 16 and forming bottom plate 12 to bar 14, paddle column 13 is movably arranged on the forming by guide sleeve and is oriented to
On bar 14, and the forming cylinder that the opposite forming bottom plate 12 in the paddle column 13 can be driven to make lifting action is equipped on forming top plate 16
18；The setting of paddle bucket 17 is connected by pipeline with paddle column on forming top plate 16, which controls equipped with paddle material
Valve, for the setting of shaping dies 19 on forming bottom plate, the vacuum tank 18 is arranged in the bottom of shaped bracket 11, and by pipeline with
The shaping dies 19 is connected, which is equipped with vacuum valve；It shapes cylinder and is equipped with cylinder valve, PLC controller is come corresponding
Control stock control valve, vacuum valve and cylinder valve such as switch motion, accordingly realize slip casting, draw water and shape at the movement.
Referring to Fig. 3, the boarding machine 2 includes setting bracket 21, setting bottom plate 22, lower thermal insulation board 23, lower heat set plate
24, upper heat set plate 25, upper thermal insulation board 26, setting in plate 27, setting top plate 28, setting guide post 29, pressurized cylinder 20 and positioning
Mold, on setting bracket 21, the setting top plate 28 is fixed on setting by the guide post 29 that shapes for the setting of setting bottom plate 22
On bottom plate 22, plate 27 is movably arranged on setting guide post 29 by linear bearing seat 210 in the setting, and the pressurized cylinder 20 is set
It sets on setting top plate 28, and opposite setting bottom plate 22 can be driven to make lifting action, the positioning mold includes lower positioning plate 211
With upper positioning plate 212, the lower thermal insulation board 23, lower heat set plate 24 and lower positioning plate 211 are successively set on setting bottom plate 22
Upper surface, the upper thermal insulation board 26, upper heat set plate 25 and upper positioning plate 212 be successively set on setting in plate 27 following table
Face.
Referring to fig. 4, the bead cutter 3 includes trimming rack 31, lower shaving die 32, upper shaving die 33, trimming guide rod
34, fixed top plate 35, trimming oil cylinder 36, plate 37, trimming bottom plate 38, trimming blade 30 and hydraulic system 39 in activity, it is described to cut
Side bottom plate 38 is arranged in trimming rack 31, and lower shaving die 32 is fixed on trimming bottom plate 38；The fixed top plate 35 passes through
Trimming guide rod 34 is fixed on trimming bottom plate 38, and plate 37 is movably arranged on trimming guide rod 34 in the activity, upper shaving die
The bottom surface of 33 setting aprowl plates 37, trimming blade 30 are arranged on upper shaving die 33, and towards the lower shaving die
32, plate 37 drives cutting on upper shaving die 33 on fixed top plate 35, and in energy driving activity for the setting of trimming oil cylinder 36
Side blade 30 descends shaving die 32 to make mould assembling action relatively, and the bottom of trimming rack 31, and energy is arranged in the hydraulic system 39
Control trimming oil cylinder 36 makees expanding-contracting action.
Referring to fig. 4, the reclaimer 5 includes pickup frame 51, horizontal mobile mechanism 52, elevating mechanism 53, pickup jig 54
With multiple suckers being arranged on the pickup jig 54, the pickup jig 54 is arranged on elevating mechanism 53, and by elevator
Lifting action is made in the driving of structure 53, and the elevating mechanism 53 is arranged on horizontal mobile mechanism 52, and by horizontal mobile mechanism 52
Driving make expanding-contracting action with respect to bead cutter 3；The horizontal mobile mechanism 52 is arranged on pickup frame 51.
Referring to Fig. 5, the robot 4 includes fixed bottom plate 41, robot body 42, robot jig 43, wet base sucker
44 and dry body sucker 45, a surface of the uniform robot jig 43 of multiple wet base suckers 44, the uniform machine of multiple dry body suckers 45
Rule another surface of tool 43 by men, on fixed bottom plate 41, the robot jig 43 is arranged in machine the setting of robot body 42
On human agent 42.Preferably, the tail end in the robot jig 43 is equipped with material scraping plate, the rim charge that bead cutter 3 can be scaled off
Scraped clean.
When work, forming machine 1, boarding machine 2, bead cutter 3 and robot 4 are connected with PLC controller, controlled by PLC
Device processed controls forming machine 1,4 working condition of boarding machine 2, bead cutter 3 and robot.PLC controller controls forming machine 1, boarding machine
2, steps are as follows for the working condition of bead cutter 3 and robot 4:
(1) it is concentrated from pulping system to forming machine and supplies plant fiber paddle material, plant fiber paddle material forms in forming machine 1
Out after wet base, forming machine 1 opens paddle column 13, and robot 4 is waited to come to draw wet base；
(2) robot 4 enters in forming machine 1, by the wet base sucker 44 that is connected in robot 4 in forming machine 1
Wet base draw out and be sent to side boarding machine 2 in；The quantity of the boarding machine 2 is preferably two, is symmetrically distributed in into
Which platform boarding machine 2 two side positions of shape machine 1, robot 4 first sequentially determined to be sent to later according to the die sinking of two boarding machines 2
It is interior, i.e., by the program according to establishment, wet base is successively sent to two boarding machines 2 from forming machine 1；The curring time of forming machine 1 compared with
Long, fixing time is shorter, and two boarding machines 2 just supply a forming machine 1；
(3) after robot 4 is sent to wet base in boarding machine 2, upper heat set plate 25 has been stayed in by 45, dry body sucker
The dry body completed through sizing is drawn and is exited, and then boarding machine 2 molds, and wet base is dried；Wet base is shaped into dry body,
After the completion of sizing, upper 25 uplink of heat set plate is opened, while dry body is adsorbed by upper heat set plate 25 and with upper heat set
The rising of plate 25 stays on heat set plate 25, and robot is waited to come to draw the dry body after the completion of sizing；
(4) after robot 4 is exited out of boarding machine 2, the dry body for drawing out is sent in bead cutter 3 and carries out featherer
Sequence waits the die sinking next time of forming machine 1 before then immediately returning to forming machine 1, and draws again wet after the completion of forming
Base, which is sent in boarding machine 2, carries out heat-shaping, circulation action so in cycles；
(5) after dry body completes trimming process in bead cutter 3, ecological vegetable fibre tableware finished product is obtained, reclaimer 5 enters
Into bead cutter 3, ecological vegetable fibre tableware finished product is taken out out of bead cutter 3 and is piled up on material receiving desk, reclaimer 5 is moving back
Out while bead cutter 3, rim charge scraped clean that the material scraping plate being mounted on reclaimer 5 scales off bead cutter 3.It is cut described
One side position of side machine 3 is equipped with waste material frame, and the rim charge struck off by material scraping plate falls into waste material frame, facilitates centralized processing.Pass through forming
Machine 1, boarding machine 2, bead cutter 3 and robot 4 cooperate, and can fully automatically complete the works such as forming, setting, trimming and feeding
Sequence, high degree of automation not only reduce labor intensity, and speed of production is fast, high-efficient, greatly improve working efficiency, whole
A course of work is succinct, effectively reduces production hour and saves production cost.
According to the disclosure and teachings of the above specification, the utility model those skilled in the art can also be to above-mentioned reality
The mode of applying is changed and is modified.Therefore, the utility model is not limited to specific embodiment disclosed and described above, right
Some modifications and changes of the utility model should also be as falling into the protection scope of the claims of the present utility model.In addition, to the greatest extent
It is used some specific terms in pipe this specification, these terms are merely for convenience of description, not to the utility model
Any restrictions are constituted, using other production lines obtained from same or similar structure, in scope of protection of the utility model
It is interior.
Claims (7)
1. a kind of ecological vegetable fibre tableware automatic production line, which is characterized in that it includes
Forming machine, for molding wet base；
Boarding machine, for carrying out shaping drying to wet base, to obtain dry embryo；
Bead cutter, for carrying out trimming to dry embryo, to obtain ecological vegetable fibre tableware finished product；
Robot is transferred to boarding machine with by the wet base on forming machine, and the dry embryo on boarding machine is moved on bead cutter；
Reclaimer, for taking out and being piled up in material receiving desk by the ecological vegetable fibre tableware finished product on bead cutter；
Two boarding machines are symmetricly set on two side positions of forming machine, and reclaimer and bead cutter are set gradually in a wherein forming machine
The front position of forming machine is arranged in one side position, robot.
2. ecological vegetable fibre tableware automatic production line according to claim 1, which is characterized in that the forming machine packet
Include shaped bracket, forming bottom plate, paddle column, forming guide rod, forming support bar, forming top plate, paddle bucket, vacuum tank and finishing die
Tool, forming top plate are arranged on shaped bracket by forming support bar, the lower position setting of the corresponding forming top plate of forming bottom plate
On shaped bracket, forming guide rod is vertically set between forming top plate and forming bottom plate, and paddle column is movably arranged on the forming
On guide rod, and the forming cylinder that the opposite forming bottom plate in the paddle column can be driven to make lifting action is equipped on forming top plate；It is described
The setting of paddle bucket is connected by pipeline with paddle column on forming top plate, and shaping dies setting is on forming bottom plate, the vacuum
The bottom of shaped bracket is arranged in tank, and is connected by pipeline with the shaping dies.
3. ecological vegetable fibre tableware automatic production line according to claim 1, which is characterized in that the boarding machine packet
Include setting bracket, setting bottom plate, lower thermal insulation board, lower heat set plate, upper heat set plate, upper thermal insulation board, plate, setting in setting
Top plate, setting guide post, pressurized cylinder and shaping mould, on setting bracket, the setting top plate passes through for the setting bottom plate setting
Setting guide post is fixed on setting bottom plate, and plate is movably arranged on setting guide post in the setting, and the pressurized cylinder setting is fixed
On shape top plate, and opposite setting bottom plate can be driven to make lifting action, the shaping mould includes lower positioning plate and upper positioning plate, institute
The upper surface that lower thermal insulation board, lower heat set plate and lower positioning plate are successively set on setting bottom plate is stated, the upper thermal insulation board above adds
Heat setting plate and upper positioning plate are successively set on the lower surface of plate in setting.
4. ecological vegetable fibre tableware automatic production line according to claim 1, which is characterized in that the bead cutter packet
Include trimming rack, lower shaving die, upper shaving die, trimming guide rod, fixed top plate, trimming oil cylinder, plate, trimming bottom in activity
Plate, trimming blade and hydraulic system, the trimming bottom plate are arranged in trimming rack, and lower shaving die is fixed on trimming bottom plate
On；The fixed top plate is fixed on trimming bottom plate by trimming guide rod, and plate is movably arranged on trimming guide rod in the activity,
The bottom surface of upper shaving die setting aprowl plate, trimming blade are arranged on upper shaving die, and towards the lower edger
Tool, the trimming oil cylinder setting is on fixed top plate, and the trimming blade phase on the dynamic upper shaving die of energy driving activity tabularium
Mould assembling action is made to lower shaving die, the bottom of trimming rack is arranged in the hydraulic system, and can control trimming oil cylinder and stretch
Contracting movement.
5. ecological vegetable fibre tableware automatic production line according to claim 1, which is characterized in that the reclaimer packet
Pickup frame, horizontal mobile mechanism, elevating mechanism, pickup jig and multiple suckers being arranged on the pickup jig are included, it is described to take
Part jig is arranged on elevating mechanism, and is made lifting action by the driving of elevating mechanism, and the elevating mechanism setting is moved in level
On motivation structure, and made expanding-contracting action with respect to bead cutter by the driving of horizontal mobile mechanism；The horizontal mobile mechanism is arranged in pickup
On frame.
6. ecological vegetable fibre tableware automatic production line described in -5 any one according to claim 1, which is characterized in that institute
Stating robot includes that fixed bottom plate, robot body, robot jig, wet base sucker and dry body sucker, multiple wet base suckers are equal
One surface of even robot jig, another surface of multiple uniform robot jigs of dry body sucker, robot body's setting is solid
Determine on bottom plate, the robot jig is arranged on robot body.
7. ecological vegetable fibre tableware automatic production line according to claim 6, which is characterized in that the machine is ruled by men
The tail end of tool is equipped with material scraping plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820691424.0U CN208748439U (en) | 2018-05-10 | 2018-05-10 | Ecological vegetable fibre tableware automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820691424.0U CN208748439U (en) | 2018-05-10 | 2018-05-10 | Ecological vegetable fibre tableware automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208748439U true CN208748439U (en) | 2019-04-16 |
Family
ID=66053254
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820691424.0U Expired - Fee Related CN208748439U (en) | 2018-05-10 | 2018-05-10 | Ecological vegetable fibre tableware automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208748439U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108589432A (en) * | 2018-05-10 | 2018-09-28 | 韶关市宏乾智能装备科技有限公司 | Ecological vegetable fibre tableware automatic production line and its production method |
-
2018
- 2018-05-10 CN CN201820691424.0U patent/CN208748439U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108589432A (en) * | 2018-05-10 | 2018-09-28 | 韶关市宏乾智能装备科技有限公司 | Ecological vegetable fibre tableware automatic production line and its production method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190416 |