CN102641966B - Ejecting mechanism for stamping mould and ejecting method thereof - Google Patents
Ejecting mechanism for stamping mould and ejecting method thereof Download PDFInfo
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- CN102641966B CN102641966B CN201210107618.9A CN201210107618A CN102641966B CN 102641966 B CN102641966 B CN 102641966B CN 201210107618 A CN201210107618 A CN 201210107618A CN 102641966 B CN102641966 B CN 102641966B
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Abstract
本发明公开了一种冲压模具的顶料机构及其顶料方法,顶料机构包括竖直设置的与冲压模具的电气系统连接的气缸和顶料执行机构,在气缸上设有对气缸行程进行控制的位置控制器,顶料执行机构包括横向固定在气缸的活塞杆上的长条板和设在长条板上的曲柄滑块机构,本顶料机构是在冲压模具的上模对料片进行冲裁后,在上模上升过程中完成顶料工作。采用此技术方案,与现有技术相比,顶料机构通过气缸驱动曲柄滑块机构,通过曲柄滑块机构顶升料片,实现料片的自动滑落,达到了自动取料的目的,整个过程自动完成,减少取料的劳动工作量,而且整个过程在上模上升过程中完成,提高了生产节拍。
The invention discloses a material jacking mechanism of a stamping die and a material jacking method thereof. The material jacking mechanism includes a vertically arranged cylinder connected to the electrical system of the stamping mold and a material jacking actuator. The position controller of the control, the ejector actuator includes a long strip horizontally fixed on the piston rod of the cylinder and a crank slider mechanism arranged on the long strip. After blanking, the ejection work is completed while the upper die is rising. With this technical solution, compared with the existing technology, the jacking mechanism drives the crank slider mechanism through the cylinder, and lifts the blank through the crank slider mechanism to realize the automatic sliding of the blank and achieve the purpose of automatic material retrieving. The whole process It can be completed automatically, reducing the labor workload of picking materials, and the whole process is completed during the upper mold rising process, which improves the production tempo.
Description
技术领域 technical field
本发明涉及冷冲压成型模具,具体地说,本发明涉及一种冲压模具的顶料机构及其顶料方法。The invention relates to a cold stamping die, in particular, the invention relates to a material ejecting mechanism and a material ejecting method for a stamping die.
背景技术 Background technique
目前,在冲压模具上进行冷冲压冲裁落料的过程中,由于一般落料是周边无废料冲裁,通常是用下模上的卸料板动作进行退料,让料边抬起料片脱离下模,然后手工抖动钢板进行收集料片,此种纯手工的取料方式费时费力,劳动量大,生产节拍慢。另外,如果把料边切断为废料的生产方式冲裁,又给取料片带来诸多不便。At present, in the process of cold stamping blanking on the stamping die, since the general blanking is blanking without waste around, the material is usually returned by the action of the unloading plate on the lower die, so that the edge of the material can lift the blank Remove from the lower mold, and then manually shake the steel plate to collect the blanks. This purely manual picking method is time-consuming, labor-intensive, and the production cycle is slow. In addition, if the production method of cutting off the edge of the material as waste is punched, it will bring a lot of inconvenience to take the material.
发明内容 Contents of the invention
本发明所要解决的技术问题是提供一种冲压模具的顶料机构,以达到在冲裁结束后减轻取料片的劳动工作量、提高生产节拍的目的。The technical problem to be solved by the present invention is to provide a material ejecting mechanism of a stamping die, so as to achieve the purpose of reducing the labor workload of taking the material piece and improving the production tempo after punching is completed.
为了解决上述技术问题,本发明所采用的技术方案是:一种冲压模具的顶料机构,冲压模具包括上模和下模,所述顶料机构设在料片的下方,顶料机构包括竖直设置的与所述冲压模具的电气系统连接的气缸和顶料执行机构,在气缸上设有对气缸行程进行控制的位置控制器,所述顶料执行机构包括横向固定在气缸的活塞杆上的长条板和设在长条板上的曲柄滑块机构,曲柄滑块机构包括曲柄连杆I、曲柄连杆II和滑动连杆,曲柄连杆I和曲柄连杆II的一端通过铰链IV连接,曲柄连杆I的另一端铰接在长条板上,曲柄连杆II的另一端与所述下模铰接连接,滑动连杆的一端铰接在长条板上,在滑动连杆上设有沿其长度方向延伸的滑槽,铰链IV穿设在此滑槽内,曲柄连杆I驱动滑动连杆在上模上升过程中开始转动进行顶料,初始状态下,曲柄连杆II和滑动连杆呈水平状态,曲柄连杆I与滑动连杆之间具有夹角。In order to solve the above technical problems, the technical solution adopted in the present invention is: a material ejecting mechanism of a stamping die, the stamping die includes an upper mold and a lower mold, the ejecting mechanism is arranged under the sheet, and the ejecting mechanism includes a vertical The cylinder and the jacking actuator that are arranged directly with the electrical system of the stamping die are provided with a position controller on the cylinder to control the stroke of the cylinder, and the jacking actuator includes a piston rod fixed laterally on the cylinder The long strip plate and the crank slider mechanism located on the long strip plate, the crank slider mechanism includes crank connecting rod I, crank connecting rod II and sliding connecting rod, and one end of crank connecting rod I and crank connecting rod II passes through hinge IV connected, the other end of the crank connecting rod I is hinged on the strip plate, the other end of the crank connecting rod II is hingedly connected with the lower die, one end of the sliding connecting rod is hinged on the long strip plate, and the sliding connecting rod is provided with The chute extending along its length direction, the hinge IV is installed in this chute, the crank connecting rod I drives the sliding connecting rod to start to rotate during the upper mold rising process to carry out ejection, in the initial state, the crank connecting rod II and the sliding connecting rod The bar is in a horizontal state, and there is an included angle between the
在所述长条板的两端均设有所述曲柄滑块机构,所述气缸的活塞杆连接在长条板的中部。Both ends of the long strip are provided with the slider crank mechanism, and the piston rod of the air cylinder is connected to the middle of the long strip.
所述滑动连杆呈叉状结构,所述滑槽为从滑动连杆的头部开始延伸,所述曲柄连杆I和曲柄连杆II分别设在滑动连杆的两侧。The sliding connecting rod is in a fork-like structure, the slide groove extends from the head of the sliding connecting rod, and the crank connecting rod I and crank connecting rod II are respectively arranged on both sides of the sliding connecting rod.
所述位置控制器包括设在所述气缸上的传感器和设在所述长条板上的与传感器配套的感应导杆,在感应导杆上设有感应块。The position controller includes a sensor arranged on the cylinder and an induction guide rod matched with the sensor arranged on the long slat, and an induction block is arranged on the induction guide rod.
所述滑动连杆在顶料工作的最终状态下与水平方向之间的夹角为30°~35°。The included angle between the sliding connecting rod and the horizontal direction in the final state of material ejection is 30°-35°.
在所述长条板上设有竖直的支撑板I,所述滑动连杆铰接在此支撑板I上。A
在所述长条板上设有与所述支撑板I紧挨着的支撑板II,所述曲柄连杆I铰接在此支撑板II上,所述滑动连杆与支撑板I的铰接点的高度要高于所述曲柄连杆I与支撑板II的铰接点的高度。A support plate II next to the support plate I is arranged on the strip plate, the crank connecting rod I is hinged on this support plate II, and the hinge point of the sliding link and the support plate I The height is higher than the height of the hinge point between the crank connecting rod I and the support plate II.
本发明所要解决的另一技术问题是提供以上所述的顶料机构的顶料方法,其技术方案是:冲压模具的上模对料片进行冲裁后,顶料机构在上模上升过程中完成顶料工作,所述顶料方法的步骤如下:Another technical problem to be solved by the present invention is to provide a material jacking method for the above-mentioned jacking mechanism. Complete the jacking work, the steps of the jacking method are as follows:
上模开始上升后,电气系统控制气缸开始工作,气缸活塞杆顶升顶料执行机构,曲柄连杆I、滑动连杆同步上升,曲柄连杆I带动曲柄连杆II绕着下模上的铰接点开始向上转动,在曲柄连杆I和曲柄连杆II的共同作用下,铰链IV在滑动连杆的滑槽内滑动驱动滑动连杆绕长条板上的铰接点开始向上转动,将料片呈倾斜状态顶起,料片开始滑落;当气缸顶升到设定高度后,位置控制器得到感应信号,并将信号传输至电气系统,电气系统控制气缸停止工作,并延时一段时间,待料片完全滑落;料片完全滑落后,电气系统控制气缸回程,然后再继续送料进行下一循环动作。After the upper mold starts to rise, the electrical system controls the cylinder to start working, the cylinder piston rod lifts the ejector actuator, the crank connecting rod I and the sliding connecting rod rise synchronously, and the crank connecting rod I drives the crank connecting rod II around the hinge on the lower mold. point starts to rotate upwards, and under the joint action of crank connecting rod I and crank connecting rod II, hinge IV slides in the chute of the sliding connecting rod and drives the sliding connecting rod to start rotating upward around the hinge point on the strip plate, and the tablet Jack up in a tilted state, and the sheet begins to slide; when the cylinder is lifted to the set height, the position controller gets the induction signal and transmits the signal to the electrical system, the electrical system controls the cylinder to stop working, and delays for a period of time. The material slides completely; after the material slides completely, the electrical system controls the return stroke of the cylinder, and then continues to feed the material for the next cycle.
本发明采用上述技术方案,与现有技术相比,顶料机构通过气缸驱动曲柄滑块机构,通过曲柄滑块机构顶升料片,实现料片的自动滑落,达到了自动取料的目的,整个过程自动完成,减少取料的劳动工作量,而且整个过程在上模上升过程中完成,提高了生产节拍。The present invention adopts the above-mentioned technical scheme. Compared with the prior art, the jacking mechanism drives the crank slider mechanism through the cylinder, and lifts the blank through the crank slider mechanism, so as to realize the automatic sliding of the blank and achieve the purpose of automatic material retrieving. The whole process is completed automatically, which reduces the labor workload of picking materials, and the whole process is completed during the upper mold rising process, which improves the production tempo.
附图说明 Description of drawings
图1为本发明顶料机构的结构示意图;Fig. 1 is the structural representation of ejecting mechanism of the present invention;
图2为本发明顶料机构处于顶升状态时的结构示意图;Fig. 2 is a schematic structural view of the jacking mechanism of the present invention when it is in a jacking state;
图3为本发明顶料机构的曲柄连杆机构的结构示意图;Fig. 3 is the structural representation of the crank linkage mechanism of the ejecting mechanism of the present invention;
图4为本发明顶料机构的气缸处的结构示意图;Fig. 4 is the structural representation of the cylinder place of ejecting mechanism of the present invention;
图5为本发明顶料机构处于初始工作状态下的示意图;Fig. 5 is a schematic diagram of the ejecting mechanism of the present invention in an initial working state;
图6为本发明顶料机构处于最终工作状态下的示意图;Fig. 6 is a schematic diagram of the ejecting mechanism of the present invention in the final working state;
图7为本发明顶料机构在初始状态时的运动关系图;Fig. 7 is the kinematic relationship diagram of the ejecting mechanism in the initial state of the present invention;
图8为本发明顶料机构在最终状态时的运动关系图;Fig. 8 is a motion diagram of the ejecting mechanism of the present invention in the final state;
图9为本发明顶料机构的顶料支架的结构示意图;Fig. 9 is a schematic structural view of the ejecting bracket of the ejecting mechanism of the present invention;
图10为本发明顶料机构的铰链IV的结构示意图;Fig. 10 is a structural schematic diagram of the hinge IV of the ejecting mechanism of the present invention;
图11为本发明顶料机构的的滑动连杆的结构示意图;Fig. 11 is a structural schematic diagram of the sliding link of the ejecting mechanism of the present invention;
图12为本发明顶料机构的感应导杆的结构示意图;Fig. 12 is a structural schematic diagram of the induction guide rod of the ejecting mechanism of the present invention;
图13为本发明顶料机构的原理示意图一;Fig. 13 is a principle schematic diagram 1 of the ejecting mechanism of the present invention;
图14为本发明顶料机构的原理示意图二;Fig. 14 is the second schematic diagram of the principle of the ejecting mechanism of the present invention;
上述图中的标记均为:1、铰链I、2、顶料支架;2-1、长条板;2-2、支撑板II;2-3、支撑板I;3、铰链II;4、曲柄连杆II;5、铰链IV;6、滑动连杆;7、曲柄连杆I;8、感应导杆;9、传感器;10、传感器支架;11、气缸;12、上模刀块;13、下模刀块;14、定位销;15、料片;16、铰链III。The marks in the above figures are: 1, hinge I, 2, ejector bracket; 2-1, strip plate; 2-2, support plate II; 2-3, support plate I; 3, hinge II; 4, Crank connecting rod II; 5, hinge IV; 6, sliding connecting rod; 7, crank connecting rod I; 8, induction guide rod; 9, sensor; 10, sensor bracket; 11, cylinder; 12, upper die block; 13 1. Lower mold cutter block; 14. Locating pin; 15. Sheet; 16. Hinge III.
具体实施方式 Detailed ways
如图1和图2所示,本发明一种冲压模具的顶料机构,冲压模具包括上模、下模以及定位销14,上模上镶有上模刀块12,下模上镶有下模刀块13。本顶料机构是用于取代现有技术中存在的纯手工的取料方式,以达到在冲裁结束后减轻取料片15的劳动工作量、提高生产节拍的目的。本顶料机构设在料片15的下方,如图5和图6所示,在全周落料的模具中,顶料机构固定在下模本体上,在落料线内侧合理位置布置,原则是紧靠定位销14,越紧越好,机构整体低于下模刀块13刀口的高度。本顶料机构包括竖直设置的与冲压模具的电气系统连接的气缸11和由气缸11驱动的顶料执行机构,气缸11通过螺栓紧固在下模本体上。如图3所示,顶料执行机构包括横向固定在气缸11的活塞杆上的长条板2-1和设在长条板2-1上的曲柄滑块机构,曲柄滑块机构包括曲柄连杆I 7、曲柄连杆II4和滑动连杆6,曲柄连杆I7和曲柄连杆II4的一端通过铰链IV5连接,曲柄连杆I7的另一端通过铰链II3铰接在长条板2-1上,曲柄连杆II4的另一端通过价铰链I1与下模铰接连接,滑动连杆6的一端通过铰链III16铰接在长条板2-1上,在滑动连杆6上设有沿其长度方向延伸的滑槽,铰链IV5穿设在此滑槽内,可在此滑槽内滑动。在上模刀块12和下模刀块13完成料片15的冲裁后需要顶料时,即在上模开模过程中,气缸11驱动长条板2-1作上升运动,曲柄连杆I7、曲柄连杆II4和滑动连杆6同步上升,而且曲柄连杆I 7通过铰链IV5的滑动连杆6的滑槽内滑动以驱动滑动连杆6开始转动进行顶料。本顶料机构与现有技术相比,通过气缸11驱动曲柄滑块机构,通过曲柄滑块机构顶升料片15,实现料片15的自动滑落,达到了自动取料的目的,整个过程自动完成,减少取料的劳动工作量,而且整个过程在上模上升过程中完成,提高了生产节拍。As shown in Fig. 1 and Fig. 2, a kind of ejecting mechanism of stamping mold of the present invention, stamping mold comprises upper mold, lower mold and positioning
在初始状态下,即如图1和图5所示,曲柄连杆II4和滑动连杆6呈水平状态,曲柄连杆I 7与滑动连杆6之间具有夹角。在顶料工作的最终状态下,即如图2和图6所示,曲柄连杆I 7和曲柄连杆II4呈竖直状态,在顶升过程中,曲柄连杆II4由水平状态变成竖直状态,即曲柄连杆II4的杆长等于气缸11的行程。滑动连杆6在顶料工作的最终状态下与水平方向之间的夹角α为30°~35°,取α=31°为最佳状态,顶料效果最好,使料片15能够顺利滑落又不至于滑落速度太快。In the initial state, as shown in Figure 1 and Figure 5, the crank connecting rod II4 and the sliding connecting
如图13和图14所示,为本顶料机构的原理示意图,图中的ab连杆相当于曲柄连杆II4,bc连杆相当于曲柄连杆I7,铰链d相当于铰链III16,图14为在顶料执行机构上升过程中把铰链b看作相对静止时的机构运动简图,bd连杆相当于滑动连杆6,曲柄连杆I7和曲柄连杆II4的复合运动使铰链IV5在滑动连杆6的滑槽内滑动驱动滑动连杆6绕铰链III16转动,得到所要的顶料和推料动作。As shown in Figure 13 and Figure 14, it is a schematic diagram of the principle of the ejector mechanism. The ab connecting rod in the figure is equivalent to the crank connecting rod II4, the bc connecting rod is equivalent to the crank connecting rod I7, and the hinge d is equivalent to the hinge III16. Figure 14 It is a schematic diagram of the mechanism movement when the hinge b is regarded as relatively static during the rising process of the ejector actuator. The bd connecting rod is equivalent to the sliding connecting
如图1所示,在长条板2-1的两端均设有曲柄滑块机构,气缸11的活塞杆连接在长条板2-1的中部。如图11所示,滑动连杆6呈叉状结构,滑槽为从滑动连杆6的头部开始沿其长度方向延伸,曲柄连杆I 7和曲柄连杆II4分别设在滑动连杆6的两侧。另外,可根据料片15的宽度改变滑动连杆6的长度,其他部件可不做改变,能提高本顶料机构的通用性。As shown in FIG. 1 , a slider crank mechanism is provided at both ends of the long strip 2-1, and the piston rod of the
长条板2-1、在长条板2-1上设置的竖直的两块支撑板I 2-3、在长条板2-1上设置的且与各支撑板I2-3紧挨着的支撑板II2-2一起构成顶料支架2,如图9所示为顶料支架2的结构图,支撑板I 2-3分别设在长条板2-1的两端部,滑动连杆6通过铰链III16铰接在支撑板I 2-3上,曲柄连杆I 7通过铰链II3铰接在支撑板II2-2上,铰链II3的高度要低于铰链III16的高度,如图10所示为铰链IV5的结构图。Long strip 2-1, two vertical support plates I 2-3 arranged on the long strip 2-1, arranged on the long strip 2-1 and next to each support plate I2-3 The supporting plate II2-2 constitutes the jacking
如图4所示,在气缸11上设有对气缸11行程进行控制的位置控制器,位置控制器包括设在气缸11上的传感器9和设在长条板2-1上的与传感器9配套的感应导杆8,如图12所示,感应导杆8为L型结构,其一端固定在长条板2-1上,另一端设有感应块。传感器9通过传感器支架10固定在气缸11上,与固定在顶料支架2上的感应导杆8接近一定距离,当气缸11顶起到所设的行程时,感应导杆8上的感应块接近传感器9得到感应信号产生感应电流,然后把信号传输到电气系统控制气缸11动作的运行。此机构实现了落料取料过程的自动化控制,整个过程在压机冲压工作过程中自动完成,工作效率明显得到提高。As shown in Figure 4, a position controller is provided on the
另外,在满足动作的同时,要保证机构的安全及合理性,铰链、滑块、连杆等初始状态必须在刀块所给余量高度的下面,同时注意结构强度,操作方便性等。具体的杆长和实际的位置视情况而定,可以根据机构运动情况用绘图法来确定。In addition, while satisfying the action, it is necessary to ensure the safety and rationality of the mechanism. The initial state of the hinge, slider, and connecting rod must be below the margin height given by the knife block. At the same time, attention should be paid to the structural strength and ease of operation. The specific rod length and actual position depend on the situation, and can be determined by drawing according to the movement of the mechanism.
如下所述为本顶料机构的顶料方法:The ejecting method of this ejecting mechanism is as follows:
表1所示为改进前的冲压模具的动作流程,取料是在上模开模结束后才开始取料、放料,生产节拍慢,表2所示为采用本顶料机构的冲压模具的动作流程,取料是在上模开模过程中同步进行取料、放料,生产节拍明显得到提高。Table 1 shows the action flow of the stamping die before improvement. The feeding and unloading starts after the upper die is opened, and the production cycle is slow. Table 2 shows the operation of the stamping die using this ejector mechanism. In the action process, the material retrieving is carried out synchronously during the upper mold opening process, and the production cycle is obviously improved.
表1Table 1
一般动作general action
表2Table 2
改进后动作Action after improvement
冲压模具的上模对料片15进行冲裁后,顶料机构在上模上升过程中完成顶料工作,本顶料机构的顶料方法的步骤如下:After the upper die of the stamping die punches the
上模开始上升后,电气系统控制气缸11开始工作,气缸11活塞杆顶升顶料执行机构,曲柄连杆I7、滑动连杆6同步上升,曲柄连杆I7带动曲柄连杆II4绕着下模上的铰接点转动,在曲柄连杆I 7和曲柄连杆II4的共同作用下,铰链IV5在滑动连杆6的滑槽内滑动驱动滑动连杆6并绕长条板2-1上的铰接点转动,将料片15呈倾斜状态顶起,料片15开始滑落;当气缸11顶升到设定高度后,位置控制器得到感应信号,并将信号传输至电气系统,电气系统控制气缸11停止工作,并延时一段时间,待料片15完全滑落;料片15完全滑落后,电气系统控制气缸11回程,然后再继续送料进行下一循环动作。After the upper mold starts to rise, the electrical system controls the
如图7所示为顶料机构在初始状态时运动关系图,位置A为起始位置,图8所示为顶料机构在最终状态时的运动关系图,位置B为终点位置,A、B之间的距离a为气缸11行程。当到达位置B时,此时传感器9得到信号,但料片15可能还未完全滑落下去,电气系统控制气缸11停止工作,并延时一段时间,就需在电气系统中加入一延时继电器控制时间,并合理调试让气缸11顶出和顶回整个过程时间尽量短(节省取料放料两个动作时间),减少节拍以提高生产效率。As shown in Figure 7, it is the motion relationship diagram of the ejector mechanism in the initial state, position A is the initial position, and Figure 8 is the motion relationship diagram of the ejector mechanism in the final state, position B is the end position, A, B The distance a between them is
本顶料机构主要用于汽车车身件的冲压模具上,还能用来做其他模具通用的顶料机构,以促进冲压件机械化生产的进度。This jacking mechanism is mainly used on stamping dies for automobile body parts, and can also be used as a common jacking mechanism for other molds to promote the progress of mechanized production of stamping parts.
上面结合附图对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本发明的构思和技术方案直接应用于其它场合的,均在本发明的保护范围之内。The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above methods, as long as various insubstantial improvements are adopted in the method concept and technical solutions of the present invention, or there is no improvement Directly applying the conception and technical solutions of the present invention to other occasions falls within the protection scope of the present invention.
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CN103586361B (en) * | 2013-11-07 | 2018-01-09 | 东莞市联洲知识产权运营管理有限公司 | The discharge mechanism of oval press-fit machine |
CN106585051B (en) * | 2016-10-19 | 2018-11-09 | 东莞理工学院 | Film pressing mechanism for square products |
CN107964824B (en) * | 2016-10-19 | 2023-11-28 | 上海旭恒精工机械制造有限公司 | Side-shooting moving device |
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CN200951632Y (en) * | 2006-09-13 | 2007-09-26 | 诸暨市雷润五金机械厂 | Sliding-block mechanism of punching pressing machine |
CN201493408U (en) * | 2009-07-29 | 2010-06-02 | 无锡市雄伟精工机械厂 | Automatic material ejection device for punching upper die and lower die of rivet |
CN102350465A (en) * | 2011-07-22 | 2012-02-15 | 江铃汽车股份有限公司 | Die waste sliding device |
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CN200951632Y (en) * | 2006-09-13 | 2007-09-26 | 诸暨市雷润五金机械厂 | Sliding-block mechanism of punching pressing machine |
CN201493408U (en) * | 2009-07-29 | 2010-06-02 | 无锡市雄伟精工机械厂 | Automatic material ejection device for punching upper die and lower die of rivet |
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