CN207059005U - Precision Clamping System - Google Patents

Precision Clamping System Download PDF

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Publication number
CN207059005U
CN207059005U CN201720941395.4U CN201720941395U CN207059005U CN 207059005 U CN207059005 U CN 207059005U CN 201720941395 U CN201720941395 U CN 201720941395U CN 207059005 U CN207059005 U CN 207059005U
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die
positioning area
frame
clamping system
closing section
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廖元宏
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Quest Composite Technology Corp
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Quest Composite Technology Corp
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Abstract

The utility model discloses an accurate mould closing system, which comprises a frame, a feeding device, a discharging device, a position adjusting device, a lower electromagnetic attracting device, an upper electromagnetic attracting device, a vision device and a host; the frame has a vision positioning area and a clamping area. By designing an accurate die closing system, the accurate die closing system comprises a rack, a feeding device, a discharging device, a position adjusting device, a lower electromagnetic attraction device, an upper electromagnetic attraction device, a visual device and a host, wherein the rack is provided with a visual positioning area and a die closing area; the vision alignment device transmits the acquired upper die position data to the host, the host controls the position adjusting device to adjust the position of the lower die by referring to the position data of the upper die, when the position of the lower die is coincident with the position of the upper die, the lower die moves to a die assembly area, and the upper die descends to complete die assembly with the lower die; the utility model discloses it has solved the not high problem of compound die precision that produces when artifical and hoisting mechanism compound die effectively, has improved production efficiency and has practiced thrift the time, and safe and reliable.

Description

精确合模系统Precision Clamping System

技术领域technical field

本实用新型涉及模具领域技术,尤其是指一种精确合模系统。The utility model relates to the technology in the mold field, in particular to an accurate mold clamping system.

背景技术Background technique

随着工业的发展,工业上应用越来越多的模具,模具一般分为上模和下模,上模和下模合模完全才能生产出完整的产品。With the development of the industry, more and more molds are used in the industry. The molds are generally divided into upper molds and lower molds. Only when the upper molds and the lower molds are completely closed can a complete product be produced.

传统的上模和下模进行合模,一般采用人工进行合模或者采用吊起机构进行合模,人工合模费时费力,且不安全,合模的精准度也不高;吊起机构合模其精准度不高,使用起来也不方便。The traditional upper mold and lower mold are usually closed manually or by a lifting mechanism. Manual mold closing is time-consuming, laborious, unsafe, and the accuracy of mold closing is not high; the lifting mechanism is used to close the mold Its accuracy is not high, and it is inconvenient to use.

实用新型内容Utility model content

有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种精确合模系统,其有效地解决了现有之人工和吊起机构合模产生的合模不精准的问题。In view of this, the utility model aims at the deficiencies of the existing technology, and its main purpose is to provide an accurate mold clamping system, which effectively solves the problem of inaccurate mold clamping caused by the existing manual and lifting mechanism mold clamping .

为实现上述目的,本实用新型采用如下之技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种精确合模系统,包括有机架、上料装置、下料装置、位置调节装置、下电磁吸装置、上电磁吸装置、视觉装置以及主机;该机架具有视觉定位区和合模区;该上料装置和下料装置均设置于机架上,视觉定位区位于上料装置的输出端,合模区位于下料装置的输入端侧旁;该位置调节装置设置于视觉定位区中,该下电磁吸装置设置于位置调节装置上并来回活动于视觉定位区和合模区之间;该上电磁吸装置可上下活动地设置于机架上并位于合模区的正上方;该视觉装置设置于机架上并位于视觉定位区和合模区的上方;该主机控制位置调节装置、下电磁吸装置、上电磁吸装置和视觉装置工作。A precise mold clamping system, including a frame, a feeding device, a material unloading device, a position adjustment device, a lower electromagnetic suction device, an upper electromagnetic suction device, a visual device and a host; the frame has a visual positioning area and a mold clamping area; Both the feeding device and the unloading device are arranged on the frame, the visual positioning area is located at the output end of the feeding device, and the mold clamping area is located next to the input end of the unloading device; the position adjustment device is arranged in the visual positioning area, The lower electromagnetic suction device is arranged on the position adjustment device and moves back and forth between the visual positioning area and the mold clamping area; the upper electromagnetic suction device can be arranged on the frame up and down movable and is located directly above the mold clamping area; the visual device Set on the frame and above the visual positioning area and mold clamping area; the host controls the position adjustment device, the lower electromagnetic suction device, the upper electromagnetic suction device and the visual device to work.

作为一种优选方案,所述合模区的两侧均具有工作台,该上料装置为U形而构成前述视觉定位区。As a preferred solution, there are workbenches on both sides of the mold clamping area, and the feeding device is U-shaped to form the aforementioned visual positioning area.

作为一种优选方案,所述上料装置为滚珠式输送装置。As a preferred solution, the feeding device is a ball-type conveying device.

作为一种优选方案,所述下料装置为滚筒式输送装置。As a preferred solution, the unloading device is a roller conveying device.

作为一种优选方案,所述位置调节装置上设置有移位装置,该下电磁吸装置通过移位装置带动而来回活动于视觉定位区和合模区之间。As a preferred solution, the position adjustment device is provided with a displacement device, and the lower electromagnetic attraction device is driven by the displacement device to move back and forth between the visual positioning area and the mold clamping area.

作为一种优选方案,所述上电磁吸装置通过升降装置带动而上下活动。As a preferred solution, the upper electromagnetic attraction device is driven to move up and down by a lifting device.

作为一种优选方案,所述升降装置为两个,两升降装置设置于合模区的两侧,每一升降装置均气缸,气缸固定于机架上,气缸的活塞杆向上伸出并与上电磁吸装置的端部固定连接。As a preferred solution, there are two lifting devices, the two lifting devices are arranged on both sides of the mold clamping area, each lifting device is a cylinder, the cylinder is fixed on the frame, and the piston rod of the cylinder extends upwards and connects with the upper The ends of the electromagnetic suction device are fixedly connected.

作为一种优选方案,所述视觉装置包括有第一摄像头和第二摄像头,该第一摄像头和第二摄像头均连接主机,该第一摄像头位于视觉定位区的正上方,该第二摄像头位于合模区的正上方。As a preferred solution, the vision device includes a first camera and a second camera, the first camera and the second camera are both connected to the host, the first camera is located directly above the visual positioning area, and the second camera is located in the combined directly above the mold area.

本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知:Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:

通过设计一精确合模系统,该精确合模系统包括有机架、上料装置、下料装置、位置调节装置、下电磁吸装置、上电磁吸装置、视觉装置以及主机,机架上具有视觉定位区和合模区;视觉对位装置将采集的上模位置数据传输到主机上,主机参照上模的位置数据控制位置调节装置对下模的位置进行调整,当下模位置与上模位置重合时,位置调节装置对下模停止调整,下模再移至合模区,上模下降与下模完成合模;本实用新型其有效地解决了人工和吊起机构合模时产生的合模精准度不高的问题,提高了生产效率和节约了时间,且安全可靠。By designing an accurate mold clamping system, the precise mold clamping system includes a frame, a feeding device, a feeding device, a position adjustment device, a lower electromagnetic suction device, an upper electromagnetic suction device, a vision device and a host computer. Positioning area and mold clamping area; the visual alignment device transmits the collected position data of the upper mold to the host computer, and the host computer refers to the position data of the upper mold to control the position adjustment device to adjust the position of the lower mold. When the position of the lower mold coincides with the position of the upper mold , the position adjustment device stops adjusting the lower mold, the lower mold moves to the mold clamping area, the upper mold descends and the lower mold completes the mold clamping; the utility model effectively solves the mold clamping accuracy caused by manual and lifting mechanism mold clamping It improves production efficiency and saves time, and is safe and reliable.

为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对本实用新型进行详细说明。In order to illustrate the structural features and functions of the utility model more clearly, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

附图说明Description of drawings

图1是本实用新型之较佳实施例之步骤一的状态示图;Fig. 1 is the status diagram of the step one of the preferred embodiment of the present utility model;

图2是本实用新型之较佳实施例之步骤二的状态示图;Fig. 2 is the state diagram of the step 2 of the preferred embodiment of the present utility model;

图3是本实用新型之较佳实施例之步骤三的状态示图;Fig. 3 is the state diagram of the step 3 of the preferred embodiment of the present utility model;

图4是本实用新型之较佳实施例之步骤四的状态示图;Fig. 4 is the state diagram of the step 4 of the preferred embodiment of the present utility model;

图5是本实用新型之较佳实施例之步骤五的状态示图;Fig. 5 is the status diagram of the step 5 of the preferred embodiment of the present utility model;

图6是本实用新型之较佳实施例之步骤六的状态示图;Fig. 6 is a state diagram of step 6 of a preferred embodiment of the present invention;

图7是本实用新型之较佳实施例之步骤六上模和下模合模完成的状态示图;Fig. 7 is the state diagram that step 6 upper mold and lower mold clamping of the preferred embodiment of the present invention are completed;

图8是本实用新型之较佳实施例之步骤七的状态示图;Fig. 8 is a state diagram of step 7 of a preferred embodiment of the present invention;

图9是本实用新型之较佳实施例的结构原理框图。Fig. 9 is a structural principle block diagram of a preferred embodiment of the present utility model.

附图标识说明:Explanation of the accompanying drawings:

10、机架 101、视觉定位区10. Rack 101. Vision positioning area

102、合模区 11、工作台102. Clamping area 11. Working table

20、上料装置 30、下料装置20. Feeding device 30. Unloading device

40、位置调节装置 50、下电磁吸装置40. Position adjustment device 50. Lower electromagnetic suction device

60、上电磁吸装置 70、视觉装置60. Upper electromagnetic attraction device 70. Vision device

71、第一摄像头 72、第二摄像头71. First camera 72. Second camera

80、主机 91、移位装置80. Host 91. Shifting device

92、升降装置 93、上模92. Lifting device 93. Upper mold

931、定位凸点 94、下膜931. Locating bumps 94. Lower film

941、定位凹槽。941. Positioning groove.

具体实施方式Detailed ways

请参照图1至图9所示,其显示出了本实用新型之较佳实施例的具体结构,包括有机架10、上料装置20、下料装置30、位置调节装置40、下电磁吸装置50、上电磁吸装置60、视觉装置70以及主机80。Please refer to shown in Fig. 1 to Fig. 9, it has shown the specific structure of the preferred embodiment of the present utility model, comprises frame 10, feeding device 20, unloading device 30, position adjusting device 40, lower electromagnetic suction Device 50 , upper electromagnetic attraction device 60 , visual device 70 and host 80 .

该机架10具有视觉定位区101和合模区102;该上料装置20和下料装置30均设置于机架10上,在本实施例中,所述上料装置20为滚珠式输送装置,下料装置30为滚筒式输送装置;视觉定位区101位于上料装置20的输出端,合模区102位于下料装置30的输入端侧旁,合模区102的两侧均具有工作台11,该上料装置20为U形而构成前述视觉定位区101。The frame 10 has a visual positioning area 101 and a mold clamping area 102; the feeding device 20 and the unloading device 30 are all arranged on the frame 10, and in the present embodiment, the feeding device 20 is a ball-type conveying device, The blanking device 30 is a roller-type conveying device; the visual positioning area 101 is located at the output end of the loading device 20, the mold clamping area 102 is located next to the input end of the blanking device 30, and both sides of the mold clamping area 102 have workbenches 11 , the feeding device 20 is U-shaped to form the aforementioned visual positioning area 101 .

该位置调节装置40设置于视觉定位区101中,该下电磁吸装置50设置于位置调节装置40上并来回活动于视觉定位区101和合模区102之间,具体而言,位置调节装置40上设置有移位装置91,该下电磁吸装置50通过移位装置91带动而来回活动于视觉定位区101和合模区102之间。The position adjustment device 40 is arranged in the visual positioning area 101, and the lower electromagnetic attraction device 50 is arranged on the position adjustment device 40 and moves back and forth between the visual positioning area 101 and the clamping area 102, specifically, on the position adjustment device 40 A displacement device 91 is provided, and the lower electromagnetic attraction device 50 is driven by the displacement device 91 to move back and forth between the visual positioning area 101 and the mold clamping area 102 .

该上电磁吸装置60可上下活动地设置于机架10上并位于合模区102的正上方,具体而言,上电磁吸装置60通过升降装置92带动而上下活动,该升降装置92为两个,两升降装置92设置于合模区102的两侧,每一升降装置92均气缸,气缸固定于机架10上,气缸的活塞杆向上伸出并与上电磁吸装置60的端部固定连接。This upper electromagnetic suction device 60 can be arranged on the frame 10 up and down movablely and is positioned at the top of the mold clamping area 102. Specifically, the upper electromagnetic suction device 60 is driven up and down by the lifting device 92, and the lifting device 92 is two Two lifting devices 92 are arranged on both sides of the mold clamping area 102, each lifting device 92 is a cylinder, the cylinder is fixed on the frame 10, and the piston rod of the cylinder stretches out upwards and is fixed with the end of the upper electromagnetic suction device 60 connect.

该视觉装置70设置于机架10上并位于视觉定位区101和合模区102的上方;该主机80控制位置调节装置40、下电磁吸装置50、上电磁吸装置60和视觉装置70工作,上述视觉装置70包括有第一摄像头71和第二摄像头72,该第一摄像头71和第二摄像头72均连接主机80,该第一摄像头71位于视觉定位区101的正上方,该第二摄像头72位于合模区102的正上方。The visual device 70 is arranged on the frame 10 and is positioned above the visual positioning area 101 and the mold clamping area 102; the host machine 80 controls the position adjustment device 40, the lower electromagnetic suction device 50, the upper electromagnetic suction device 60 and the visual device 70 to work, the above-mentioned The visual device 70 includes a first camera 71 and a second camera 72, the first camera 71 and the second camera 72 are connected to the host 80, the first camera 71 is located directly above the visual positioning area 101, and the second camera 72 is located Just above the clamping area 102.

详述本实用新型的工作原理:Describe the working principle of the utility model in detail:

该精确合模系统的合模方法,包括以下步骤:The mold clamping method of the precise mold clamping system comprises the following steps:

步骤一:将上模93背面朝上的放置在上料装置20上,上料装置20将上模93移送到下电磁吸装置50上,下电磁吸装置50吸附住上模93;Step 1: Place the upper mold 93 with its back facing up on the feeding device 20, the feeding device 20 transfers the upper mold 93 to the lower electromagnetic attraction device 50, and the lower electromagnetic attraction device 50 absorbs the upper mold 93;

步骤二:下电磁吸装置50载着上模93移至合模区102;Step 2: The lower electromagnetic suction device 50 carries the upper mold 93 and moves to the mold clamping area 102;

步骤三:上电磁吸装置60下降吸附住上模93的背面,上电磁吸装置60再带动上模93上升至高处,下电磁吸装置50回到位置调节装置40上;Step 3: The upper electromagnetic suction device 60 descends and absorbs the back of the upper mold 93, the upper electromagnetic suction device 60 drives the upper mold 93 to rise to a high place, and the lower electromagnetic suction device 50 returns to the position adjustment device 40;

步骤四:将下模94正面朝上的放置在上料装置20上,上料装置20将下模94移送到下电磁吸装置50上,下电磁吸装置50吸附住下模94;Step 4: place the lower mold 94 on the feeding device 20 with the front facing up, and the feeding device 20 transfers the lower mold 94 to the lower electromagnetic suction device 50, and the lower electromagnetic suction device 50 absorbs the lower mold 94;

步骤五:上电磁吸装置60带动上模93下降到低处,视觉对位装置70对上模93背面上的三个定位凸点931扫描进行位置数据采集,位置数据采集完成后传输到主机80上,主机80参照上模93的位置数据来控制位置调节装置40对吸附在下电磁吸装置50上的下模94的位置进行调节,同时视觉对位装置70对下模94的正面进行扫描,当下模94上的三个定位凹槽941与上模三个定位凸点931位置完全重合时,位置调节装置40对下模94停止调整,上模93和下模94位置对准完成;Step 5: The upper electromagnetic suction device 60 drives the upper mold 93 to drop to a lower place, and the visual alignment device 70 scans the three positioning bumps 931 on the back of the upper mold 93 to collect position data, and transmit the position data to the host computer 80 after the acquisition is completed Above, the host machine 80 refers to the position data of the upper mold 93 to control the position adjustment device 40 to adjust the position of the lower mold 94 adsorbed on the lower electromagnetic attraction device 50, and at the same time, the visual alignment device 70 scans the front of the lower mold 94. When the positions of the three positioning grooves 941 on the mold 94 coincide completely with the three positioning bumps 931 of the upper mold, the position adjustment device 40 stops adjusting the lower mold 94, and the alignment of the upper mold 93 and the lower mold 94 is completed;

步骤六:上模93和下模94位置对准完成后,下模94移至合模区102,上电磁吸装置60带动上模93下降与下模94进行合模;Step 6: After the alignment of the upper mold 93 and the lower mold 94 is completed, the lower mold 94 moves to the mold clamping area 102, and the upper electromagnetic suction device 60 drives the upper mold 93 to descend and the lower mold 94 to perform mold clamping;

步骤七:上模93和下模94合模完成后,上电磁吸装置60上升,合模好的上模93和下模94经下料装置30移出,下电磁吸装置50回到位置调节装置40上。Step 7: After the mold closing of the upper mold 93 and the lower mold 94 is completed, the upper electromagnetic suction device 60 rises, the mold-closed upper mold 93 and lower mold 94 are moved out through the blanking device 30, and the lower electromagnetic suction device 50 returns to the position adjustment device 40 on.

本实用新型的设计重点在于:The design focus of the present utility model is:

通过设计一精确合模系统,该精确合模系统包括有机架、上料装置、下料装置、位置调节装置、下电磁吸装置、上电磁吸装置、视觉装置以及主机,机架上具有视觉定位区和合模区;视觉对位装置将采集的上模位置数据传输到主机上,主机参照上模的位置数据控制位置调节装置对下模的位置进行调整,当下模位置与上模位置重合时,位置调节装置对下模停止调整,下模再移至合模区,上模下降与下模完成合模;本实用新型其有效地解决了人工和吊起机构合模时产生的合模精准度不高的问题,提高了生产效率和节约了时间,且安全可靠。By designing an accurate mold clamping system, the precise mold clamping system includes a frame, a feeding device, a feeding device, a position adjustment device, a lower electromagnetic suction device, an upper electromagnetic suction device, a vision device and a host computer. Positioning area and mold clamping area; the visual alignment device transmits the collected position data of the upper mold to the host computer, and the host computer refers to the position data of the upper mold to control the position adjustment device to adjust the position of the lower mold. When the position of the lower mold coincides with the position of the upper mold , the position adjustment device stops adjusting the lower mold, the lower mold moves to the mold clamping area, the upper mold descends and the lower mold completes the mold clamping; the utility model effectively solves the mold clamping accuracy caused by manual and lifting mechanism mold clamping It improves production efficiency and saves time, and is safe and reliable.

以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the present utility model, and do not limit the technical scope of the present utility model, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model , all still belong to the scope of the technical solution of the utility model.

Claims (8)

  1. A kind of 1. accurate Clamping System, it is characterised in that:Including organic frame, feeding device, blanking device, apparatus for adjusting position, Lower electric magnetic attracting device, upper electric magnetic attracting device, sighting device and main frame;The frame has vision positioning area and mould closing section;On this Material device and blanking device may be contained within frame, and vision positioning area is located at the output end of feeding device, and mould closing section is located at blanking By the input side of device;The apparatus for adjusting position is arranged in vision positioning area, and the lower electric magnetic attracting device is arranged at position tune It is active on regulating device and back and forth between vision positioning area and mould closing section;Electric magnetic attracting device can be arranged at machine up and downly on this On frame and positioned at the surface of mould closing section;The sighting device is arranged in frame and positioned at the upper of vision positioning area and mould closing section Side;The host computer control apparatus for adjusting position, lower electric magnetic attracting device, upper electric magnetic attracting device and sighting device work.
  2. 2. accurate Clamping System according to claim 1, it is characterised in that:The both sides of the mould closing section are respectively provided with work Platform, the feeding device form foregoing visual positioning area for U-shaped.
  3. 3. accurate Clamping System according to claim 1, it is characterised in that:The feeding device is ball-type conveying dress Put.
  4. 4. accurate Clamping System according to claim 1, it is characterised in that:The blanking device is drum-type conveying dress Put.
  5. 5. accurate Clamping System according to claim 1, it is characterised in that:Displacement is provided with the apparatus for adjusting position Device, the lower electric magnetic attracting device are driven by shift unit to be active in back and forth between vision positioning area and mould closing section.
  6. 6. accurate Clamping System according to claim 1, it is characterised in that:The upper electric magnetic attracting device passes through lowering or hoisting gear Drive and it is up and down.
  7. 7. accurate Clamping System according to claim 6, it is characterised in that:The lowering or hoisting gear is two, two lifting dresses The both sides for being placed in mould closing section, each equal cylinder of lowering or hoisting gear are installed, cylinder is fixed in frame, and the piston rod of cylinder stretches out upwards And it is fixedly connected with the end of upper electric magnetic attracting device.
  8. 8. accurate Clamping System according to claim 1, it is characterised in that:The sighting device includes the first camera And second camera, first camera and second camera are all connected with main frame, first camera is located at vision positioning area Surface, the second camera are located at the surface of mould closing section.
CN201720941395.4U 2017-07-31 2017-07-31 Precision Clamping System Active CN207059005U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107498750A (en) * 2017-07-31 2017-12-22 东莞永湖复合材料有限公司 Accurate Clamping System and closing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107498750A (en) * 2017-07-31 2017-12-22 东莞永湖复合材料有限公司 Accurate Clamping System and closing method

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