The whole inspection of quartz oscillator and resonator, packing, mark all-in-one
Technical field
The utility model relates to whole inspection, packing, the mark all-in-one of a kind of quartz oscillator and resonator.
Background technology
Finished product normal temperature check in the production process of SMD type quartz oscillator and resonator, laser marking, literal inspection, finished product packing are generally finished by three to four different equipment.The use multiple devices are produced, there is the problem of not concentrating of producing, there are a lot of problems in product the process of changing to another kind of equipment from a kind of equipment, inconsistent as the confession rewinding pallet between distinct device, problems such as it is more to lose time during artificial conveyance product, and production efficiency is low, and the price height of multiple devices, the operating personal that needs is also more, and whole cost is too high.
The utility model content
Technical problem to be solved in the utility model provides whole inspection, packing, the mark all-in-one of a kind of quartz oscillator and resonator, has solved the problem of above-mentioned existence.
Technical problem to be solved in the utility model is achieved through the following technical solutions:
The whole inspection of a kind of quartz oscillator and resonator, packing, mark all-in-one is characterized in that: described all-in-one comprises carrying device, direction recognition device, feedway, setting device, proving installation, marking device, character recognition device, accommodation device, does not conform to the product accommodation device, control setup and big plate; The conveyance pedestal of described carrying device is parallel with the straight-line oscillation dish of feedway and be fixed on the big plate; The fixed way of described direction recognition device is fixed on the big plate; The material platform of getting of described feedway is fixed on the big plate; The adjustment pedestal of described setting device is fixed on the big plate; The DD motor of described proving installation is fixed on the center of big plate; Described marking device is a laser marking machine, and it is arranged in the left side of big plate, and its upper end laser gun just in time is positioned on the bench board on the central operator's panel of proving installation; The image pillar of described character recognition device is installed on the big plate; Described accommodation device and do not conform to the side that the product accommodation device is positioned at carrying device; The described NG base plate that does not conform to the product accommodation device is connected on the big plate; Described control setup is positioned at the pallet of big plate below.
Described carrying device comprises conveyance pedestal, electronic cylinder, pneumatic suction means, conveyance pallet, cylinder, guide rail and adaptor union; Electronic cylinder is loaded on the conveyance pedestal, the conveyance pallet is loaded on the electronic cylinder, and guide rail and cylinder are installed in respectively on the conveyance pallet, and guide rail is positioned at the cylinder below, pneumatic suction means is connected with cylinder by adaptor union, and pneumatic suction means is installed on the guide rail vertical with big plate.
Described direction recognition device comprises light source, and XY adjusts platform, pillar, fixed way and image; XY adjusts platform and is fixed on the fixed way, and pillar is fixed on XY and adjusts on the platform, and image is fixed on the lower end of pillar, and lens direction makes progress, and light source is fixed on the upper end of pillar, and light source center and image mirror are in alignment.
Described feedway comprises linear pattern vibrating disk, round vibrating disk, gets material platform and correlation sensor, and described correlation sensor is two, is installed in respectively to get material platform both sides; The described material platform of getting is provided with a groove, an end of the notch collimation line style vibrating disk of groove, and the other end of linear pattern vibrating disk is connected with round vibrating disk.
Described setting device comprises motor, 2 belt pulleys, belt, adjustment pallet, pneumatic suction means, cylinder and adjustment pedestals; Cylinder is fixed on to be adjusted on the pedestal, adjusting pallet is fixed on the cylinder, motor is installed in the top of adjusting pallet, belt pulley be installed in motor below, pneumatic suction means is installed in the side of adjusting pallet, vertical with big plate, belt pulley is installed in the upper end of pneumatic suction means, and two belt pulleys connect by belt.
Described proving installation comprises that DD motor, test pillar, test pallet, central operator's panel, a plurality of test table, upper cylinder, lower cylinder, XY adjust platform, probe, probe base, elastic contact, elastic contact pedestal and test pedestal; Described central operator's panel is installed on the DD motor, a plurality of bench board circularize and are installed on the central operator's panel, the test pillar passes the centre hole of DD motor, fix in big plate lower end, the test pallet is fixed on the upper end of test pillar, 3 upper cylinders are separately fixed at the below, three protruding ends of test pallet, and 3 elastic contact seats are installed in 3 upper cylinder belows respectively, and 3 elastic contacts are installed in respectively on the elastic contact pedestal; 3 test pedestals are installed on the big plate, the position respectively with the below of three protruding ends that is positioned at the test pallet, 3 lower cylinders are installed in respectively on three test pedestals; 3 XY adjust platform and are installed in respectively on 3 lower cylinders, and 3 probe bases are installed in 3 XY respectively and adjust on the platform; 6 probes, its per 2 are one group and are installed in respectively on 3 probe bases.
Described character recognition device comprises that image pedestal, XY adjust platform, image pillar, image and light source, XY are adjusted platform and are loaded in image pillar upper end, and the image pedestal is loaded in XY and adjusts on the platform, image and light source are installed in respectively on the image pedestal, and light source position is positioned under the image.
Described accommodation device is to seal pressure device automatically.
Described off gauge accommodation device comprises the NG pedestal, NG box, motor, leading screw, slide unit, guide rail, nut adaptor union, NG base plate; Described guide rail is installed on the NG base plate, and slide unit is loaded on the guide rail, and motor is connected with leading screw, and the nut adaptor union is fixed on the slide unit and with leading screw and is connected; The NG pedestal is installed on the nut adaptor union, and 8 NG boxes are placed in the NG pedestal, and guide rail parallels with lead screw position.
The utlity model has following advantage:
The utility model can once be finished the normal temperature Performance Detection of quartz oscillator and resonator, product inspection and laser marking, and literal inspection, packing are taken in; Save the equipment purchasing cost greatly, enhance productivity.
Description of drawings
Fig. 1 is the utility model structural representation
Fig. 2 is the utility model control setup lateral plan
Among the figure: the 1-carrying device, the 2-direction recognition device, the 3-feedway, the 4-setting device, the 5-proving installation, the 6-marking device, 7-character recognition device, 8-do not conform to the product accommodation device, 9-accommodation device, the big plate of 10-, 11-control setup
The specific embodiment
The utility model is described in further detail below in conjunction with Figure of description.
As shown in fig. 1, the whole inspection of a kind of quartz oscillator and resonator, packing, mark all-in-one is characterized in that: described all-in-one comprises carrying device, direction recognition device, feedway, setting device, proving installation, marking device, character recognition device, accommodation device, does not conform to the product accommodation device, control setup and big plate; The conveyance pedestal of described carrying device is parallel with the straight-line oscillation dish of feedway and be fixed on the big plate; The fixed way of described direction recognition device is fixed on the big plate; The material platform of getting of described feedway is fixed on the big plate; The adjustment pedestal of described setting device is fixed on the big plate; The DD motor of described proving installation is fixed on the center of big plate; Described marking device is a laser marking machine, and it is arranged in the left side of big plate, and its upper end laser gun just in time is positioned on the bench board on the central operator's panel of proving installation; The image pillar of described character recognition device is installed on the big plate; Described accommodation device and do not conform to the side that the product accommodation device is positioned at carrying device; The described NG base plate that does not conform to the product accommodation device is connected on the big plate; Described control setup is positioned at the pallet of big plate below.
Described carrying device comprises conveyance pedestal, electronic cylinder, pneumatic suction means, conveyance pallet, cylinder, guide rail and adaptor union; Electronic cylinder is loaded on the conveyance pedestal, the conveyance pallet is loaded on the electronic cylinder, and guide rail and cylinder are installed in respectively on the conveyance pallet, and guide rail is positioned at the cylinder below, pneumatic suction means is connected with cylinder by adaptor union, and pneumatic suction means is installed on the guide rail vertical with big plate.One of them carrying device is located at the feedway next door, is used to remove product to operator's station; Another carrying device is located at by the accommodation device, is used for product conveyance with operator's station to accommodation device or off gauge accommodation device.
Described direction recognition device comprises light source, and XY adjusts platform, pillar, fixed way and image; XY adjusts platform and is fixed on the fixed way, and pillar is fixed on XY and adjusts on the platform, and image is fixed on the lower end of pillar, and lens direction makes progress, and light source is fixed on the upper end of pillar, and light source center and image mirror are in alignment.
Described feedway comprises linear pattern vibrating disk, round vibrating disk, gets material platform and correlation sensor, and described correlation sensor is two, is installed in respectively to get material platform both sides; The described material platform of getting is provided with a groove, an end of the notch collimation line style vibrating disk of groove, and the other end of linear pattern vibrating disk is connected with round vibrating disk.
Described setting device comprises motor, belt pulley, and belt is adjusted pallet, pneumatic suction means, cylinder and adjustment pedestal; Cylinder is fixed on to be adjusted on the pedestal, adjusting pallet is fixed on the cylinder, motor is installed in the top of adjusting pallet, belt pulley be installed in motor below, pneumatic suction means is installed in the side of adjusting pallet, vertical with big plate, belt pulley is installed in the upper end of pneumatic suction means, and two belt pulleys connect by belt.
Described proving installation comprises the DD motor, the test pillar, and the test pallet, central operator's panel, a plurality of test tables, upper cylinder, lower cylinder, XY adjusts platform, probe, probe base, elastic contact, elastic contact pedestal and test pedestal; Described central operator's panel is installed on the DD motor, a plurality of bench board circularize and are installed on the central operator's panel, the test pillar passes the centre hole of DD motor, fix in big plate lower end, the test pallet is fixed on the upper end of test pillar, 3 upper cylinders are separately fixed at the below, three protruding ends of test pallet, and 3 elastic contact seats are installed in 3 upper cylinder belows respectively, and 3 elastic contacts are installed in respectively on the elastic contact pedestal; 3 test pedestals are installed on the big plate, the position respectively with the below of three protruding ends that is positioned at the test pallet, 3 lower cylinders are installed in respectively on three test pedestals; 3 XY adjust platform and are installed in respectively on three lower cylinders, and 3 probe bases are installed in 3 XY respectively and adjust on the platform; 6 probes, its per 2 are one group and are installed in respectively on 3 probe bases.
Described character recognition device comprises that image pedestal, XY adjust platform, image pillar, image and light source, XY are adjusted platform and are loaded in image pillar upper end, and the image pedestal is loaded in XY and adjusts on the platform, image and light source are installed in respectively on the image pedestal, and light source position is positioned under the image.
Described accommodation device is to seal pressure device automatically.
Described off gauge accommodation device comprises the NG pedestal, NG box, motor, leading screw, slide unit, guide rail, nut adaptor union, NG base plate; Described guide rail is installed on the NG base plate, and slide unit is loaded on the guide rail, and motor is connected with leading screw, and the nut adaptor union is fixed on the slide unit and with leading screw and is connected; The NG pedestal is installed on the nut adaptor union, and 8 NG boxes are placed in the NG pedestal, and guide rail parallels with lead screw position.
During the operation of this all-in-one, feedway is sent product to be tested wherein, and the electronic cylinder of carrying device drives the conveyance pallet and moves to the feedway top and get material, and the product of obtaining is placed on the test table on the proving installation central operator's panel.The DD motor driven central operator's panel of proving installation makes the bench board that has product turn to direction recognition device.When test table runs to direction recognition device, this bench board just in time is in the light source top of direction recognition device, the image of direction recognition device is checked whether the orientation of electrodes of product to be measured is correct, and the result is sent in the control setup by the square through hole of test table.
Test table turns to setting device subsequently, according to the control setup instruction of receiving this product is carried out adjustment in direction.When bench board turned to the position of proving installation, the upper cylinder on the test pallet can be fallen elastic contact, and the product on the test desk is pushed down, and lower cylinder can rise probe simultaneously, probe can be beaten on the product electrode power up detection.When the product on the test table changes marking device over to behind three test leads by proving installation successively, control setup control laser marking machine stamped mark word on the metal case of product, central operator's panel rotation subsequently, have that the test table of product is transferred to character recognition device after the mark, the image system of character recognition device is checked the literal of product surface, and the result is sent to control setup, test table is transferred to carrying device subsequently, carrying device moves according to the instruction of control setup, product on test table is after tested for closing product, and stamped mark word no problem, then the electronic cylinder of carrying device drives the conveyance pallet and runs to the test table top, cylinder descends, pneumatic suction means is moved downward along guide rail, draw product, electronic subsequently cylinder drives the conveyance pallet, product is put in the automatic envelope pressure device of accommodation device, sealed pressure device automatically certified products are enclosed in the sideband.If nonconformity or mark literal nonconformity appear in product after tested, the electronic cylinder of carrying device drives the conveyance pallet and runs to the off gauge accommodation device, the off gauge accommodation device is according to the instruction of control setup, different types of off gauge is classified, motor-driven nut adaptor union, the NG pedestal carries out straight-line motion along guide rail, cooresponding NG box is moved to below the pneumatic suction means of conveyance platform, and general who has surrendered's product is put in the NG box under the pneumatic suction means.