CN104369895A - Automatic packaging machine of LED lamp tubes - Google Patents

Automatic packaging machine of LED lamp tubes Download PDF

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Publication number
CN104369895A
CN104369895A CN201310357722.8A CN201310357722A CN104369895A CN 104369895 A CN104369895 A CN 104369895A CN 201310357722 A CN201310357722 A CN 201310357722A CN 104369895 A CN104369895 A CN 104369895A
Authority
CN
China
Prior art keywords
adhesive tape
led lamp
feeding
automatic packaging
packaging machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201310357722.8A
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Chinese (zh)
Other versions
CN104369895B (en
Inventor
龙胜雄
关振玲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GUANGDONG SUCCEED INTELLIGENT TECHNOLOGY CO., LTD.
Original Assignee
FOSHAN SUCCEED AUTOMATIC TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201310357722.8A priority Critical patent/CN104369895B/en
Publication of CN104369895A publication Critical patent/CN104369895A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B23/00Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
    • B65B23/22Packaging glass ampoules, lamp bulbs, radio valves or tubes, or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/06Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths
    • B65B11/08Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a single straight path
    • B65B11/10Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a single straight path to fold the wrappers in tubular form about contents
    • B65B11/105Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a single straight path to fold the wrappers in tubular form about contents the axis of the tube being parallel to the conveying direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2220/00Specific aspects of the packaging operation
    • B65B2220/16Packaging contents into primary and secondary packaging

Abstract

An automatic packaging machine of LED lamp tubes is characterized by comprising an adhesive tape feeding mechanism, an adhesive tape traction mechanism, an adhesive tape cutting and sealing mechanism and an LED lamp tube feeding mechanism; all mechanisms are mounted on a frame; the adhesive tape traction mechanism comprises a circular electromagnet arranged at the rear end of a guide sleeve; the circular electromagnet can be driven by a driving device to slide back and forth; a pitch rod with a permanent magnet is arranged in an inner hole of the circular electromagnet; under the action of electromagnetic force, the pitch rod can magnetically levitate in the inner hole of the circular electromagnet; an adhesive tape ring sleeves the pitch rod; the adhesive tape traction mechanism further comprises a feeding clamp which can clamp the pitch rod; the feeding clamp is mounted on a sliding table on the frame and is pushed by a feeding cylinder to move back and forth. The automatic packaging machine of LED lamp tubes has the advantages that the whole process is fully mechanically and automatically operated, no manual intervention is required, work efficiency is high, production cost of lamp tubes is reduced, and labor intensity is reduced for workers.

Description

A kind of LED lamp tube automatic packaging machine
Technical field
The present invention relates to a kind of packaging facilities, specifically a kind of LED lamp tube automatic packaging machine.
Background technology
LED lamp tube is also commonly called as light pipe, fluorescent tube, and its light source adopts LED as luminary.Traditional fluorescent tube is also known as fluorescent lamp, and respectively there is a filament at lamp two ends, is filled with the argon of trace and thin mercury vapour, tube inner wall scribbles fluorescent material in fluorescent tube, sends ultraviolet, make fluorescent material send visible ray during gaseous conduction between two filaments.LED lamp pipe has many good qualities, and is generally used for general lighting, office building, market, restaurant, school, family, the room lightings such as factory.Along with the development of LED energy saving technology and universal, and society strengthens energy-conserving and environment-protective theory consciousness, and LED lamp tube social required quantity is increasing.LED belongs to high precision electronic equipment simultaneously, so have strict requirement to its packaging storage.Traditional packaging is first at LED light pipe overcoat one deck plastic film, is then putting into the storage of carton inner packing.But these packagings of tradition are all manual operations, inefficiency, labour intensity is large, is not suitable for producing in enormous quantities.
Summary of the invention
The object of the invention is the shortcoming existed to overcome prior art, providing a kind of structure simple, easy to use, the LED lamp tube automatic packaging machine that work efficiency is high.
The present invention seeks to realize with the following methods: a kind of LED lamp tube automatic packaging machine, is characterized in that: it comprises rack-mounted adhesive tape feed mechanism, adhesive tape trailer coupling, adhesive tape cutting enclosed mechanism, and LED lamp tube feed mechanism, wherein:
Described adhesive tape feed mechanism comprises the feed table and volume pinch roller that curl some adhesive tapes, and the adhesive tape in flats is sent in orienting sleeve after passing from volume pinch roller;
Described adhesive tape trailer coupling comprises the annular electromagnet arranging orienting sleeve rear end, electromagnet is promoted by actuating device, can before and after slipping motion, be provided with in the endoporus of annular electromagnet band permanent magnet pitch circle rod, under the effect of electromagnetic force, pitch circle rod can magnetic suspension in the endoporus of electromagnet, described adhesive tape snare is on pitch circle rod, described trailer coupling also comprises the feeding clamp that can be clamped on pitch circle rod, on the rack-mounted slide unit of feeding clamp, promotes it seesaw by feeding cylinder;
Described adhesive tape cutting enclosed mechanism comprises collecting machine and is located at the hot-melting sealing machine of its both sides, outside one end of feed mechanism, be also provided with adhesive tape cutting machine, and the other side of collecting machine is provided with vacuum and inhales ring and three-jaw support claw, is strutted by the opening of adhesive tape;
Described LED light pipe feed mechanism comprises artificial loading platform, material platform is provided with sub-material pawl and deflector chute, sub-material pawl divides in feeding platform to be got fluorescent tube feeding deflector chute, and deflector chute tail end is provided with charging ram and the light pipe being positioned at deflector chute is pushed softened adhesive tape.
The feeding cylinder of described promotion feeding clamp motion is Long travel Rodless cylinder.
The feeding cylinder of described promotion feeding clamp motion can be substituted by electro-motor.
The endoporus that described vacuum inhales ring is provided with some wind inlets, and vacuum is inhaled ring and is connected with vacuum pump.
Described three-jaw support claw is arranged on chuck by air cylinder driven, and support claw stretches into rear distraction in adhesive tape endoporus.
Described deflector chute is the sheave of some band half slots, and the center of circle of half slot and the center of circle of material guide hole are positioned on same level line.
Also be provided with a watt shape bracket in described collecting machine, it is arranged on below light pipe packaging area.
The invention has the beneficial effects as follows: 1) structure is simple, and productive costs is low, improve the market competitiveness.2) omnidistance mechanical full-automatic operation, without the need to manual intervention, work efficiency is high, reduces fluorescent tube productive costs, alleviates labor strength.
Accompanying drawing explanation
Fig. 1,2 is general assembly design sketch of the present invention.
Fig. 3 is adhesive tape feed mechanism local structure enlarged drawing in the present invention.
Fig. 4 is adhesive tape trailer coupling local structure enlarged drawing in invention.
Fig. 5 is one of support claw working state schematic representation in the present invention.
Fig. 6 is support claw working state schematic representation two in the present invention.
Fig. 7 is LED lamp tube feeding machine structure schematic diagram in the present invention.
Fig. 8 is LED lamp tube feeding machine structure partial enlarged drawing in the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, concrete further instruction is done to the present invention.A kind of LED lamp tube automatic packaging machine, is characterized in that: it comprises the adhesive tape feed mechanism 2 be arranged in frame 1, adhesive tape trailer coupling 3, adhesive tape cutting enclosed mechanism 4, and LED lamp tube feed mechanism 5, wherein:
Described adhesive tape feed mechanism 2 comprises the feed table 21 and volume pinch roller 22 that curl some adhesive tapes 6, and the adhesive tape 6 in flats is sent in orienting sleeve 31 after passing from volume pinch roller, regulates volume pinch roller degree of tightness can control the speed of blowing and the tensile force of film.
Described adhesive tape trailer coupling 3 comprises the annular electromagnet 32 arranging orienting sleeve 31 rear end, electromagnet is promoted by actuating device 33, can before and after slipping motion, the pitch circle rod 34 of band permanent magnet is provided with in the endoporus of annular electromagnet 32, under the effect of electromagnetic force, pitch circle rod 34 can magnetic suspension in the endoporus of electromagnet 32, described adhesive tape 6 snare is on pitch circle rod 34, described trailer coupling also comprises the feeding clamp 35 that can be clamped on pitch circle rod 34, feeding clamp 35 is arranged on the slide unit 36 in frame 1, promotes it seesaw by feeding cylinder 37.
Described adhesive tape cutting enclosed mechanism 4 comprises collecting machine 41 and is located at the hot-melting sealing machine 42 of its both sides, adhesive tape cutting machine 43 is also provided with outside one end of feed mechanism, the other side of collecting machine 41 is provided with vacuum and inhales ring 44 and three-jaw support claw 45, is strutted by the opening of adhesive tape 6.Support claw utilizes its tension force to fix one of film section, makes film tense between collecting machine two ends.
Described LED light pipe feed mechanism 5 comprises artificial loading platform 51, material platform is provided with sub-material pawl 52 and deflector chute 53, sub-material pawl 52 point to be got fluorescent tube 7 and to be sent into deflector chute 53 in feeding platform 51, and deflector chute tail end is provided with charging ram 54 and the light pipe 7 being positioned at deflector chute is pushed softened adhesive tape 6.
The feeding cylinder 37 that described promotion feeding clamp 35 moves is Long travel Rodless cylinder.
For improving pushing precision, the feeding cylinder 37 of described promotion feeding clamp motion can be substituted by electro-motor.
The endoporus that described vacuum inhales ring 44 is provided with some wind inlets 441, and vacuum is inhaled ring 44 and is connected with vacuum pump.
Described three-jaw support claw 45 is arranged on chuck 46 by air cylinder driven, and support claw stretches into rear distraction in adhesive tape 6 endoporus.
Described deflector chute 53 is the sheave 56 of some band half slots 55, and the center of circle of half slot 55 and the center of circle of material guide hole 57 are positioned on same level line.
Also be provided with a watt shape bracket 58 in described collecting machine 41, it is arranged on below light pipe packaging area.
Principle of work: before use, first artificial one end by adhesive tape 6 opening is enclosed within pitch circle rod, is then placed in the endoporus of electromagnet by pitch circle rod, and under the effect of electromagnetic force, the magnetic suspension of pitch circle rod is in the endoporus of electromagnet.Feeding clamp 35 is clamped on pitch circle rod, pitch circle rod and adhesive tape are dragged to LED light pipe feed mechanism 5 direction in the lump, the open end of adhesive tape stretches in vacuum suction ring the most at last, vacuum is inhaled ring and is utilized vacuum principle to be opened by the opening of adhesive tape, three-jaw support claw 45 outwards struts simultaneously, support claw struts adhesive tape, and feeding clamp 35 unclamps pitch circle rod and resets, and envoy's pole drops in adhesive tape with state freely.The light pipe 7 being positioned at deflector chute is pushed softened adhesive tape 6 by charging ram 54, and pitch circle rod is back into adhesive tape cutting machine 43 place, electromagnet travels forward a segment distance, by pitch circle rod Eddy diffusion within it in hole, hot-melting sealing machine 42 and the adhesive tape cutting machine 43 at collecting machine 41 two ends work simultaneously, by adhesive tape cutting and after sealing two ends, packaged good light pipe falls in watt shape bracket 58, and deliver in recovering hopper, the packaging to this light pipe completes, later operation repetitive cycling like this.
Work efficiency is analyzed: the fluorescent tube filling 0.6 meter need 3-5 second/root, 720-1200 root per hour, fill 1.2 meters need 5-7 second/root, 500-720 root per hour, with Traditional Man package speed 20-25 second/root compared with, improved efficiency 4-5 is doubly, remarkable lifting work efficiency, reduces productive costs.
More than show and describe groundwork of the present invention and principal character and advantage of the present invention.The technical personnel of the industry should be understood; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and specification sheets just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications; as the guiding of adhesive tape, the sub-material of light pipe and feeding etc., these changes and improvements all fall in the claimed scope of the invention.

Claims (7)

1. a LED lamp tube automatic packaging machine, is characterized in that: it comprises the adhesive tape feed mechanism (2) be arranged in frame (1), adhesive tape trailer coupling (3), adhesive tape cutting enclosed mechanism (4), and LED lamp tube feed mechanism (5), wherein:
Described adhesive tape feed mechanism (2) comprises the feed table (21) and volume pinch roller (22) that curl some adhesive tapes (6), and the adhesive tape (6) in flats is sent in orienting sleeve (31) after passing from volume pinch roller;
Described adhesive tape trailer coupling (3) comprises the annular electromagnet (32) arranging orienting sleeve (31) rear end, electromagnet is promoted by actuating device (33), can before and after slipping motion, the pitch circle rod (34) of band permanent magnet is provided with in the endoporus of annular electromagnet (32), under the effect of electromagnetic force, pitch circle rod (34) can magnetic suspension in the endoporus of electromagnet (32), described adhesive tape (6) snare is on pitch circle rod (34), described trailer coupling also comprises the feeding clamp (35) that can be clamped on pitch circle rod (34), feeding clamp (35) is arranged on the slide unit (36) in frame (1), promote it by feeding cylinder (37) to seesaw,
Described adhesive tape cutting enclosed mechanism (4) comprises collecting machine (41) and is located at the hot-melting sealing machine (42) of its both sides, adhesive tape cutting machine (43) is also provided with outside one end of feed mechanism, the other side of collecting machine (41) is provided with vacuum and inhales ring (44) and three-jaw support claw (45), is strutted by the opening of adhesive tape (6);
Described LED light pipe feed mechanism (5) comprises artificial loading platform (51), material platform is provided with sub-material pawl (52) and deflector chute (53), sub-material pawl (52) divides in feeding platform (51) to be got fluorescent tube (7) feeding deflector chute (53), and deflector chute tail end is provided with charging ram (54) and the light pipe (7) being positioned at deflector chute is pushed softened adhesive tape (6).
2. a kind of LED lamp tube automatic packaging machine according to claim 1, is characterized in that: the feeding cylinder (37) that described promotion feeding clamp (35) is moved is Long travel Rodless cylinder.
3. a kind of LED lamp tube automatic packaging machine according to claim 1, is characterized in that: the feeding cylinder (37) of described promotion feeding clamp motion can be substituted by electro-motor.
4. a kind of LED lamp tube automatic packaging machine according to claim 1, is characterized in that: the endoporus that described vacuum inhales ring (44) is provided with some wind inlets (441), and vacuum is inhaled ring (44) and is connected with vacuum pump.
5. a kind of LED lamp tube automatic packaging machine according to claim 1, is characterized in that: described three-jaw support claw (45) is arranged on chuck (46) by air cylinder driven, and support claw stretches into rear distraction in adhesive tape (6) endoporus.
6. a kind of LED lamp tube automatic packaging machine according to claim 1, it is characterized in that: described deflector chute (53) is the sheave (56) of some band half slots (55), and the center of circle of half slot (55) and the center of circle of material guide hole (57) are positioned on same level line.
7. a kind of LED lamp tube automatic packaging machine according to claim 1, is characterized in that: be also provided with a watt shape bracket (58) in described collecting machine (41), it is arranged on below light pipe packaging area.
CN201310357722.8A 2013-08-16 2013-08-16 A kind of LED fluorescent tube automatic packaging machine Active CN104369895B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310357722.8A CN104369895B (en) 2013-08-16 2013-08-16 A kind of LED fluorescent tube automatic packaging machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310357722.8A CN104369895B (en) 2013-08-16 2013-08-16 A kind of LED fluorescent tube automatic packaging machine

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CN104369895A true CN104369895A (en) 2015-02-25
CN104369895B CN104369895B (en) 2016-05-18

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105151416A (en) * 2015-09-18 2015-12-16 中国科学院合肥物质科学研究院 Automatic bagging and sealing device for profiles
CN105416642A (en) * 2015-12-07 2016-03-23 佛山市南海区广工大数控装备协同创新研究院 Automatic roll wrapping machine for wire sheath
CN105599968A (en) * 2016-01-15 2016-05-25 中州大学 Bulb feeding control device of automatic indicator lamp bulb packing machine
CN106005581A (en) * 2016-06-22 2016-10-12 浙江工业大学 Fluorescent tube packaging machine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1226929B (en) * 1963-01-05 1966-10-13 Arrigo Ziche Machine for the continuous and automatic filing and insertion of tubular containers, e.g. B. ampoules, in receptacles
SU1581657A2 (en) * 1988-08-09 1990-07-30 Мариупольский Филиал Специального Проектно-Конструкторского Бюро Ленинградского Научно-Производственного Объединения "Прогресс" Arrangement for feeding articles
CN2131795Y (en) * 1992-08-31 1993-05-05 谢安民 Packing machine for fluorescent lamp tube
CN201989959U (en) * 2011-02-21 2011-09-28 北京盈和工控技术有限公司 All-in-on machine for final inspection, packaging and marking of quartz crystal oscillator and resonator
CN203450415U (en) * 2013-08-16 2014-02-26 佛山市顺事德自动化科技有限公司 Automatic packaging device for LED (Light Emitting Diode) lamp tubes

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1226929B (en) * 1963-01-05 1966-10-13 Arrigo Ziche Machine for the continuous and automatic filing and insertion of tubular containers, e.g. B. ampoules, in receptacles
SU1581657A2 (en) * 1988-08-09 1990-07-30 Мариупольский Филиал Специального Проектно-Конструкторского Бюро Ленинградского Научно-Производственного Объединения "Прогресс" Arrangement for feeding articles
CN2131795Y (en) * 1992-08-31 1993-05-05 谢安民 Packing machine for fluorescent lamp tube
CN201989959U (en) * 2011-02-21 2011-09-28 北京盈和工控技术有限公司 All-in-on machine for final inspection, packaging and marking of quartz crystal oscillator and resonator
CN203450415U (en) * 2013-08-16 2014-02-26 佛山市顺事德自动化科技有限公司 Automatic packaging device for LED (Light Emitting Diode) lamp tubes

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105151416A (en) * 2015-09-18 2015-12-16 中国科学院合肥物质科学研究院 Automatic bagging and sealing device for profiles
CN105416642A (en) * 2015-12-07 2016-03-23 佛山市南海区广工大数控装备协同创新研究院 Automatic roll wrapping machine for wire sheath
CN105416642B (en) * 2015-12-07 2017-09-29 佛山市南海区广工大数控装备协同创新研究院 The automatic cloth winding machine of wire sheath
CN105599968A (en) * 2016-01-15 2016-05-25 中州大学 Bulb feeding control device of automatic indicator lamp bulb packing machine
CN105599968B (en) * 2016-01-15 2017-09-05 中州大学 A kind of bulb feeding control device of middle lamp automatic packaging machine
CN106005581A (en) * 2016-06-22 2016-10-12 浙江工业大学 Fluorescent tube packaging machine

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Address after: 528305, three, block 1-1-2, west of Port Road, Le Chung Chung Village, Shunde District, Guangdong, Foshan

Patentee after: GUANGDONG SUCCEED INTELLIGENT TECHNOLOGY CO., LTD.

Address before: 528305, three, block 1-1-2, west of Port Road, Le Chung Chung Village, Shunde District, Guangdong, Foshan

Patentee before: FOSHAN SUCCEED AUTOMATIC TECHNOLOGY CO., LTD.

C56 Change in the name or address of the patentee