CN201864485U - Three-dimensional configurable simulation control system of crane - Google Patents
Three-dimensional configurable simulation control system of crane Download PDFInfo
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- CN201864485U CN201864485U CN201020604339XU CN201020604339U CN201864485U CN 201864485 U CN201864485 U CN 201864485U CN 201020604339X U CN201020604339X U CN 201020604339XU CN 201020604339 U CN201020604339 U CN 201020604339U CN 201864485 U CN201864485 U CN 201864485U
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Abstract
The utility model relates to a three-dimensional configurable simulation control system of a crane. The system comprises a field PLC (programmable logic controller), a remote control chamber PLC, and a simulation display in a remote control chamber, wherein the filed PLC is used for being connected with a PLC on the crane in a communication control manner; the remote control chamber PLC is in bidirectional communication connection with the field PLC; and a configurable display signal output end of the remote control chamber PLC is connected with a signal input end of the simulation display. With the help of a module design of the system and a provided three-dimensional virtual space environment with high interactivity and strong sense of reality, seamless connection of theory teaching-learning and factory fields is achieved, so that an operator can be familiar with the structure, the performance and the characteristics of the equipment, the operation skill can be improved, and professional operating personnel can be obtained through training; and the system is applied to the field of remote control of equipment, thereby achieving remote monitoring and fault diagnosis of the factory equipment.
Description
Technical field
The utility model belongs to hoisting crane control technology field, especially the three-dimensional configuration simulation control subsystem of hoisting crane.
Background technology
Because characteristics such as that large-scale, heavy electromechanical appliance has is bulky, cost an arm and a leg, complicated operation, production environment are abominable are arbitrarily carried very difficulty of such equipment, nor are allowed at will to move and operate these equipment.This has just stoped the development at the professional training and education of large-scale, heavy wares of factory, universities and colleges.Corresponding analog simulation equipment arises at the historic moment, but existing imitation technology majority only rests on teaching, can satisfy the deficiency of objective condition, can be used as the basis of practice real training, understandable easy operation, variable factor is few, but is not easy variable key element to grasp in concrete reality more, exists the simulation teching experience to have no idea the limitation of many realistic problems solutions.
The utility model content
The purpose of this utility model provides the three-dimensional configuration simulation control subsystem of a kind of hoisting crane, and is few to solve existing ASS analog variable factor, can't reproduce the problem of field working conditions.
For achieving the above object, the three-dimensional configuration simulation control subsystem of hoisting crane of the present utility model technical scheme is as follows: this system is made of on-the-spot PLC, remote control room PLC, the indoor emulation telltale of Long-distance Control, on-the-spot PLC is used for being connected with PLC Communication Control on the hoisting crane, intercommunication is connected between remote control room PLC and the on-the-spot PLC, and the configuration shows signal output of remote control room PLC is connected with the signal input part of emulation telltale.
Further, described field control chamber PLC is connected by the communication of binary channel optical fiber bidirectional with remote control room PLC, and described on-the-spot PLC is connected with PLC DLINKE communication on the hoisting crane.
Further, control system also comprises the control cabin internal controller, and this control cabin internal controller is connected with remote control room PLC wireless telecommunications.
Further, control system also comprises monitor in on-the-spot camera and the control cabin, and connects by optical-fibre communications.
The three-dimensional configuration simulation control subsystem of hoisting crane of the present utility model sends control signal by remote control room PLC, transmission, processing through the PLC on on-the-spot PLC and the hoisting crane make the hoisting crane action, and utilize the coder of hoisting crane to detect the every data parameters of hoisting crane, again data parameters is fed back to remote control room PLC, through configuration, show the three-dimensional artificial picture by the emulation telltale.Native system utilizes remote control technology, PLC control technology, configuration technology and multithreading that virtual reality scenario and real-time configuration monitoring system are linked together, and has realized three-dimensional real-time simulation and control system based on the electromechanical appliance of Internet; By the virtual three dimensional space environment realization theory teaching study of higher interactive, the sense of reality of the modular design of native system and having of providing and the seamless link at factory scene, can make the operator be familiar with structure, performance, the characteristics of equipment, improve operating skill, train out the operating personal of specialty; This system applies to apparatus remote control field, has been realized the remote monitor and control and the trouble diagnosing of factory equipment.
Description of drawings
Fig. 1 is a systematic schematic diagram of the present utility model.
The specific embodiment
The three-dimensional configuration simulation control subsystem of hoisting crane of the present utility model as shown in Figure 1, native system is implemented in the motion process of control cabin operation remote control terminal by video monitoring and dynamic simulation and remote control technology, and implement to monitor and emulation, realize the exchange of people's machine information, provide an excellent experimental platform to the staff.
The three-dimensional configuration simulation control subsystem of hoisting crane comprises two parts, a part is located at remote control room, a part is located at work-site, the indoor controller that is provided with of Long-distance Control is purpose made remote controller, control cabin PLC and emulation telltale, remote controller is connected with control cabin PLC wireless telecommunications, be provided with the remote controller signal receiver module among the control cabin PLC, can receive the control signal of remote controller by transmission over radio, control cabin is provided with the wincc configuration software, and the configuration shows signal output of remote control room PLC is connected with the signal input part of emulation telltale; Work-site is provided with the on-the-spot PLC in hoisting crane and the field control case, be equipped with Ethernet switch, TP-LINK router and photoelectricity exchanger in control cabin PLC and the field control case, both connect by the optical fiber bidirectional communication, the motor of hoisting crane is provided with coder, PLC wired connection on coder and the hoisting crane, PLC is connected with field control case DLINKE communication on the hoisting crane; Work-site also is provided with the camera that is used to take the hoisting crane state, also is provided with monitor in the control cabin, and this monitor is connected by optical fiber with camera.
Send wireless signal in the control house remote control, the remote controller receptor is imported control cabin PLC with signal, output signal passes through Ethernet switch, TP-LINKE, the photoelectricity exchanger, transfer signals to work-site by optical fiber, the field control case is converted to fiber-optic signal electric signal again and is input in the field control case among the PLC, with PLC on the hoisting crane by wireless DLINK communication, PLC controls each mechanism for implementing electrical control, utilize the coder on the motor to detect the hoisting crane running voltage, electric current, rotating speed, every data parameters such as run location, by PLC on the hoisting crane and on-the-spot PLC reversing sense data are sent to control cabin PLC again, with the Wincc software configuration, by the emulation telltale configuration image and data parameters are showed by three-dimensional picture, on-the-spot camera with the vision signal at scene by Optical Fiber Transmission to control cabin, be converted to behind the electric signal on monitor by video distributor multi-angle display scene mode of operation.
Adopt industrial computer to cooperate the Wincc configuration software, pass through Optical Fiber Transmission, form Industrial Ethernet by on-the-spot PLC and control cabin PLC, by technology such as wire transmission, wireless bridge joints, realization is to the Long-distance Control of hoisting crane, is furnished with the remote monitor and control video, can clearly see the running condition of driving by remote controller at control cabin, drive a vehicle and connect detection and the feedback that a photoelectric encoder carries out the position respectively on each organization gear change-speed box, provide position feedback to system, and can show that picture sees the hoisting crane synchrodata parameter in when operation by dynamic simulative emulation.
Utilize the Wincc configuration technology to design the remote scene physical prototype, utilize the communication technology to transmit control signal and control remote terminal equipment in kind, and return field data control realistic model from final terminal at control cabin; Control system utilizes control cabin PLC to receive field data through computing, again by and the motion of the Communication Control physical prototype of Wincc, react the motion process of field apparatus really.
Can know the working condition of seeing the scene at control cabin by monitored picture, utilize the implementation and operation that remote controller can be convenient and safe, emulated interface not only can be realized and true hoisting crane synchronized operation, and concrete running state data parameter also is to show by emulated interface, can more accurately reflect trickle data variation, guiding operation person promptly and accurately makes operational order.
The operating mode of on-the-spot hoisting crane can only change the hoisting crane running state utilizing wireless or wired two kinds of patterns at a distance under this system, the unexpected change of running state therefore can not occur.
Native system has following characteristics:
(1) authenticity
On visual effect, a realistic three-dimensional simulated environment is provided, virtual emulation has reproduced physical arrangement, locus, physical dimension and the moving situation of each parts of field apparatus.
(2) interactivity
Man-machine interface has stronger interactivity, can pass to field apparatus to control information by mouse, keyboard and remote controller, the real conditions of same field apparatus also can be presented to the operator by graph image, and field data is sent to the motion process that control system is controlled analogue system.
(3) advance
PLC programming technique, multiple advanced language programming technology, Configure Software and the communication technology are combined, realized the breakthrough of three-dimensional artificial and monitoring technique.
(4) safety
Need not to be in the action and just can monitor physical device running state, no potential safety hazard in real time.
Claims (4)
1. the three-dimensional configuration simulation control subsystem of a hoisting crane, it is characterized in that: this system is made of on-the-spot PLC, remote control room PLC, the indoor emulation telltale of Long-distance Control, on-the-spot PLC is used for being connected with PLC Communication Control on the hoisting crane, intercommunication is connected between remote control room PLC and the on-the-spot PLC, and the configuration shows signal output of remote control room PLC is connected with the signal input part of emulation telltale.
2. the three-dimensional configuration simulation control subsystem of hoisting crane according to claim 1, it is characterized in that: described field control chamber PLC is connected by the communication of binary channel optical fiber bidirectional with remote control room PLC, and described on-the-spot PLC is connected with PLC DLINKE communication on the hoisting crane.
3. the three-dimensional configuration simulation control subsystem of hoisting crane according to claim 1, it is characterized in that: control system also comprises the control cabin internal controller, this control cabin internal controller is connected with remote control room PLC wireless telecommunications.
4. according to the three-dimensional configuration simulation control subsystem of each described hoisting crane in the claim 1 to 3, it is characterized in that: control system also comprises monitor in on-the-spot camera and the control cabin, and connects by optical-fibre communications.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020604339XU CN201864485U (en) | 2010-11-12 | 2010-11-12 | Three-dimensional configurable simulation control system of crane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020604339XU CN201864485U (en) | 2010-11-12 | 2010-11-12 | Three-dimensional configurable simulation control system of crane |
Publications (1)
| Publication Number | Publication Date |
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| CN201864485U true CN201864485U (en) | 2011-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201020604339XU Expired - Fee Related CN201864485U (en) | 2010-11-12 | 2010-11-12 | Three-dimensional configurable simulation control system of crane |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102830648A (en) * | 2012-08-31 | 2012-12-19 | 中联重科股份有限公司 | Monitoring method, monitoring device and monitoring system for operation of cleaning and sweeping vehicle, and cleaning and sweeping vehicle |
| CN103010962A (en) * | 2012-11-28 | 2013-04-03 | 沈阳铝镁设计研究院有限公司 | Electrolysis multifunctional crown block communication device of electrolytic aluminum factory |
| CN104176641A (en) * | 2014-08-13 | 2014-12-03 | 青岛盛嘉信息科技有限公司 | Tower crane ground control method |
| CN104261261A (en) * | 2014-08-13 | 2015-01-07 | 青岛盛嘉信息科技有限公司 | Tower-type crane control system |
| CN104656459A (en) * | 2014-12-25 | 2015-05-27 | 中海网络科技股份有限公司 | Large-sized crane monitoring management and simulation system |
| CN104760853A (en) * | 2014-03-11 | 2015-07-08 | 北京博锐尚格节能技术股份有限公司 | Monitoring and controlling method, device and system for elevator running |
| CN105554147A (en) * | 2015-12-29 | 2016-05-04 | 河南理工大学 | Three-dimensional virtual measurement and control method based on hybrid communication mode |
| DE202016002295U1 (en) * | 2016-01-14 | 2017-04-20 | Liebherr-Components Biberach Gmbh | Remote control device for crane, construction machine and / or industrial truck |
| CN106774223A (en) * | 2017-02-14 | 2017-05-31 | 广州秉优信息科技有限公司 | A kind of production line three-view diagram intelligent linkage method, system |
| CN107247438A (en) * | 2017-05-09 | 2017-10-13 | 南京建磊电力技术有限公司 | Driving long-distance intelligent automatic running system based on virtual reality |
| CN107247439A (en) * | 2017-05-09 | 2017-10-13 | 南京建磊电力技术有限公司 | The control method of driving long-distance intelligent automatic running based on virtual reality |
| CN107500133A (en) * | 2017-10-20 | 2017-12-22 | 中国特种设备检测研究院 | Hoisting equipment Stress On-Line and early warning system based on optical fiber sensing network |
| CN107544291A (en) * | 2017-10-27 | 2018-01-05 | 上海振华重工(集团)股份有限公司 | A kind of yard management analogue system |
| CN110407100A (en) * | 2019-08-05 | 2019-11-05 | 湖南中铁五新重工有限公司 | A kind of crane remote anchoring system, control method and device |
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2010
- 2010-11-12 CN CN201020604339XU patent/CN201864485U/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102830648B (en) * | 2012-08-31 | 2015-09-30 | 中联重科股份有限公司 | The method for supervising of sweeper operation, watch-dog, supervisory system and sweeper |
| CN102830648A (en) * | 2012-08-31 | 2012-12-19 | 中联重科股份有限公司 | Monitoring method, monitoring device and monitoring system for operation of cleaning and sweeping vehicle, and cleaning and sweeping vehicle |
| CN103010962A (en) * | 2012-11-28 | 2013-04-03 | 沈阳铝镁设计研究院有限公司 | Electrolysis multifunctional crown block communication device of electrolytic aluminum factory |
| CN103010962B (en) * | 2012-11-28 | 2014-11-26 | 沈阳铝镁设计研究院有限公司 | Electrolysis multifunctional crown block communication device of electrolytic aluminum factory |
| CN104760853A (en) * | 2014-03-11 | 2015-07-08 | 北京博锐尚格节能技术股份有限公司 | Monitoring and controlling method, device and system for elevator running |
| CN104176641A (en) * | 2014-08-13 | 2014-12-03 | 青岛盛嘉信息科技有限公司 | Tower crane ground control method |
| CN104261261A (en) * | 2014-08-13 | 2015-01-07 | 青岛盛嘉信息科技有限公司 | Tower-type crane control system |
| CN104656459B (en) * | 2014-12-25 | 2017-04-12 | 中海网络科技股份有限公司 | Large-sized crane monitoring management and simulation system |
| CN104656459A (en) * | 2014-12-25 | 2015-05-27 | 中海网络科技股份有限公司 | Large-sized crane monitoring management and simulation system |
| CN105554147A (en) * | 2015-12-29 | 2016-05-04 | 河南理工大学 | Three-dimensional virtual measurement and control method based on hybrid communication mode |
| DE202016002295U1 (en) * | 2016-01-14 | 2017-04-20 | Liebherr-Components Biberach Gmbh | Remote control device for crane, construction machine and / or industrial truck |
| US10850949B2 (en) | 2016-01-14 | 2020-12-01 | Liebherr-Components Biberach Gmbh | Remote control device for a crane, a construction machine and/or for a pallet truck |
| CN106774223A (en) * | 2017-02-14 | 2017-05-31 | 广州秉优信息科技有限公司 | A kind of production line three-view diagram intelligent linkage method, system |
| CN107247438A (en) * | 2017-05-09 | 2017-10-13 | 南京建磊电力技术有限公司 | Driving long-distance intelligent automatic running system based on virtual reality |
| CN107247439A (en) * | 2017-05-09 | 2017-10-13 | 南京建磊电力技术有限公司 | The control method of driving long-distance intelligent automatic running based on virtual reality |
| CN107500133A (en) * | 2017-10-20 | 2017-12-22 | 中国特种设备检测研究院 | Hoisting equipment Stress On-Line and early warning system based on optical fiber sensing network |
| CN107544291A (en) * | 2017-10-27 | 2018-01-05 | 上海振华重工(集团)股份有限公司 | A kind of yard management analogue system |
| CN107544291B (en) * | 2017-10-27 | 2021-03-02 | 上海振华重工(集团)股份有限公司 | Storage yard management simulation system |
| CN110407100A (en) * | 2019-08-05 | 2019-11-05 | 湖南中铁五新重工有限公司 | A kind of crane remote anchoring system, control method and device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Henan Weihua Heavy Machinery Co., Ltd. Assignor: Weihua Co., Ltd. Contract record no.: 2012410000004 Denomination of utility model: Three-dimensional configurable simulation control system of crane Granted publication date: 20110615 License type: Exclusive License Record date: 20120215 |
|
| EC01 | Cancellation of recordation of patent licensing contract |
Assignee: Henan Weihua Heavy Machinery Co., Ltd. Assignor: Weihua Co., Ltd. Contract record no.: 2012410000004 Date of cancellation: 20120321 |
|
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Henan Weihua Heavy Machinery Co., Ltd. Assignor: Weihua Co., Ltd. Contract record no.: 2012410000024 Denomination of utility model: Three-dimensional configurable simulation control system of crane Granted publication date: 20110615 License type: Exclusive License Record date: 20120321 |
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| ASS | Succession or assignment of patent right |
Owner name: HENAN HOISTING MACHINERY TECHNOLOGY SERVICE CO., L Free format text: FORMER OWNER: WEIHUA CO., LTD. Effective date: 20141104 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20141104 Address after: 453400 Changyuan County, Henan Province, China Road, West Section Patentee after: Henan Hoisting Machinery Technology Service Co Ltd Address before: 453400 No. 6 fraternity South Road, Xinxiang, Henan, Changyuan Patentee before: Weihua Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110615 Termination date: 20161112 |
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| CF01 | Termination of patent right due to non-payment of annual fee |