CN105554147A - Three-dimensional virtual measurement and control method based on hybrid communication mode - Google Patents
Three-dimensional virtual measurement and control method based on hybrid communication mode Download PDFInfo
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
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- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
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Abstract
The invention discloses a three-dimensional virtual measurement and control method based on a hybrid communication mode, and relates to the technical field of electromechanical control systems. A mobile terminal transmits a downlink control command in combination with a control target in a three-dimensional scene and is connected with a control node which is installed on monitored and controlled mechanical and electrical production equipment through a communication system; a plurality of control nodes form a group of control node arrays; the mechanical and electrical equipment is further equipped with sensor nodes, and a plurality of sensor nodes form a group of sensor arrays; the sensor arrays transmit uplink sensor data to the mobile terminal through a hybrid communication system, and update a state of a three-dimensional model of the mechanical and electrical equipment in real time and display state data through an instrument. The three-dimensional virtual measurement and control method based on the hybrid communication mode provided by the invention can enable a user to monitor and control the mechanical and electrical equipment on a survival site by operating the three-dimensional model on the mobile terminal, meanwhile, the three-dimensional model can reflect a processing state of a workpiece in real time, which can facilitate to better observe and control the production process and improve the production efficiency.
Description
Technical field
What the present invention relates to is Mechatronic control system technical field, be specifically related to a kind of based on wireless network and fieldbus networks integration mixed communication three-dimensional control method.。
Background technology
In modern mass production system, the servo-actuated operation and controlling of dynamoelectric equipment in running needs everybody to cooperate usually, by operating personnel and equipment the cooperating with each other of actuator operational objective position detection personnel, realize large-scale dynamoelectric equipment to run safely and steadly in process of production, be characterized in that labour intensity is large, production cost is high, and human factor causes, and production efficiency is low, coefficient of safety is little.
In the process of manufacture of large parts, need the machining process real-time tracking monitoring to workpiece and detection, in view of part takes up space larger, staff operation produce equipment man-hour is added to part cannot the processing overall picture of real-time inspection workpiece, more inconvenient detection part processing precision, therefore needs while equipment is produced in operation, interval is patrolled and examined editing objective, time-consumingly require great effort again, have a strong impact on production efficiency, operating efficiency is lower.For these problems, need a kind ofly can manipulate the large parts course of processing and detect synchronous control method, in order to enhance productivity, accelerate processing progress.
To the remote operation of large-scale dynamoelectric equipment and control method a lot, common method control module is concentrated to arrange, by control relay module complete each control point actuator action or directly by switch control rule actuator; One or several staff of action need of equipment, be distributed in the working condition of actuator in working space needs multiple workman's Real Time Observation and teaching process personnel simultaneously.Recently, in order to improve operating effect, camera is used in the operation and control system of large-scale dynamoelectric equipment, large-scale dynamoelectric equipment each actuator distributed points installs camera, can Synchronous, but cannot real-time measure and control effect, and due to camera angle problem, bring inconvenience to observation; Also the case using mobile terminal to control large-scale dynamoelectric equipment is had at present, but mobile terminal function is fairly simple, be only be transplanted on mobile device by the control mode of computer end, function is only control appliance, can not the real time information of display device and workpiece.In addition, have the electromechanical equipment of mobile terminal control system, its mobile terminal control system does not have dynamic three-dimensional display function, can not observe the processing on real-time information of workpiece at mobile control end.
Summary of the invention
For the deficiency that prior art exists, the object of the invention is to provide a kind of three-dimensional investigating method based on Hybrid communication model, reasonable in design, solve large-scale computer Denso for operation and controlling workload in running is large, staff's demand is many, cannot reflect the problem such as dynamoelectric equipment operational factor and production product parameters in real time, the three dimensional virtual models refreshed by dynamic and the large-scale dynamoelectric equipment in scene and production process real-time linkage and synchronously detect, greatly improve and control and production efficiency, reduce the amount of labour.
To achieve these goals, the present invention realizes by the following technical solutions: a kind of three-dimensional investigating method based on Hybrid communication model, comprise the mobile terminal device of Microsoft's Mobile operating system, on-the-spot extensive dynamo-electric production system three dimensional virtual models, run on the Networked measurement and control system of mobile terminal device, for the mobile terminal data manager of dynamic 3 D model and observing and controlling virtual instrument, the data coupler of exchanges data is carried out for realizing network data and mobile terminal data buffering area, for realizing the network conversion module group that wireless network is coupled with fieldbus networks, for the procotol collection that information and exchanges data and control command send, mobile terminal device comprises three-dimensional TT&C system and hybrid communication network administration module, mobile terminal sends downlink data and needs detection and control node in the extensive dynamo-electric production system of detection and control to be connected by fieldbus with being arranged on by each module in network conversion module group, multiple Controlling vertex forms one group of Controlling vertex array, multiple sensor nodes that electromechanical equipment is installed form one group of sensor array, detection data are sent to mobile terminal device by network conversion module by sensor array.
As preferably, described three dimensional virtual models obtains the structural parameters of field apparatus by measuring and inquiring about, set up in 3 d modeling software, comprise operation animation and the production process workpiece technical process animation of large-scale dynamoelectric equipment, obtain the undressed front and editing objective dimensional parameters of workpiece in addition, make the processing animation of workpiece in the course of processing, set up special detail model and work animation for some crucial process details, above animation changes with the change of production scene parameter simultaneously.
As preferably, described three-dimensional TT&C system comprises interface, TT&C system foreground and TT&C system background module two parts, interface, TT&C system foreground is user interface, user interface is embedded with the threedimensional model producing equipment and workpiece, interface, TT&C system foreground is provided with the basic user interface elements such as necessary button menu, and in conjunction with existing virtual instrument technique, user interface contains as numerical curve, digital instrument, the virtual instrument controls such as indicator light, be the service data of user's display device and the accurate process data of workpiece when the user desires, TT&C system background module comprises data buffer zone passage configuration module, data processing module, threedimensional model driver module, virtual instrument data channel configuration module and operation respond module, and interface, TT&C system foreground completes the exchange of information and data by interactive interface function and TT&C system background module.
As preferably, the exchanges data that the measuring and controlling node that described three-dimensional TT&C system platform and production are equipped carries out needs to defer to certain information and data exchange agreement, described information and data exchange agreement are used for data allocations and transmission, the large-scale dynamoelectric equipment needing monitor and forecast is configured with sensor node group and Controlling vertex group as required, numerous sensor nodes and Controlling vertex are defined as one group of sensor array and Controlling vertex array by information and data exchange agreement, each array node is connected with fieldbus data passage, upstream data from each array node is packed according to information and data exchange agreement, by wireless network and fieldbus networks transducer, send to mobile terminal three-dimensional TT&C system, downlink data control protocol defines the data of mobile terminal TT&C system transmission by after network commutator group, be distributed to corresponding measuring and controlling node, thus control sensor node array and Controlling vertex array completes predetermined TT&C task.
Beneficial effect of the present invention: 1, this method is based on wireless network and fieldbus networks, control system operation and sense terminals are installed on the mobile apparatus, operator can process situation when operating large-scale dynamoelectric equipment around close-ups actuator locus or workpiece to be machined by handheld mobile device easily, solve that intensity of workers is large, overstaffed problem of working, reduce production cost;
2, dynamoelectric equipment or production system on-line measurement is realized on the mobile apparatus and by three-dimensional virtual scene dynamic refresh, the manifestation mode controlling machinery than existing mobile device is more directly perceived, and also can reflect the spatial positional information of dynamoelectric equipment travelling mechanism and the machining state of processing work in real time on the mobile apparatus, reflected by threedimensional model and virtual instrument units synchronization, can safer, reliably operate and control large-scale dynamoelectric equipment, improve production efficiency.
Accompanying drawing explanation
The present invention is described in detail below in conjunction with the drawings and specific embodiments;
Fig. 1 is overall system block diagram of the present invention;
Fig. 2 is that mobile terminal of the present invention three-dimensional data drives fundamental diagram;
Fig. 3 is that the conceptual data that the three-dimensional that the present invention is based on Hybrid communication model controls exchanges schematic diagram;
Fig. 4 is Model Mapping relation of the present invention and observing and controlling information and data flow diagram;
Fig. 5 is operational flow diagram of the present invention.
Embodiment
The technological means realized for making the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with embodiment, setting forth the present invention further.
With reference to Fig. 1-5, embodiment is by the following technical solutions: a kind of three-dimensional investigating method based on Hybrid communication model, comprise mobile terminal device, on-the-spot extensive dynamo-electric production system three dimensional virtual models, run on the Networked measurement and control system of mobile terminal, for the mobile terminal data manager of dynamic 3 D model and observing and controlling virtual instrument, the data coupler of exchanges data is carried out for realizing network data and mobile terminal data buffering area, for realizing the network conversion module group that wireless network is coupled with fieldbus networks, for the procotol collection that information and exchanges data and control command send.Mobile terminal device comprises three-dimensional TT&C system and hybrid communication network administration module; mobile terminal sends downlink data and needs detection and control node in the extensive dynamo-electric production system of detection and control to be connected by fieldbus with being arranged on by each module in network conversion module group; multiple Controlling vertex forms one group of Controlling vertex array; multiple sensor nodes that electromechanical equipment is installed form one group of sensor array, and detection data are sent to mobile terminal device by network conversion module by sensor array.
This embodiment exploitation system based on embedded mobile terminal operating system platform, can run on corresponding operating system has been installed mobile device on, mobile device can adopt panel computer, when large-scale dynamo-electric production system is run, the system control module be arranged on mobile terminal needs to carry out data and the information exchanges such as instruction transmission and monitoring running state in real time with the slave computer control unit on production system electromechanical equipment, and there is multichannel data, therefore need to open up multiple virtual data pipeline, be convenient to transmission and the analysis of data, mobile terminal device can carry out data interaction with the slave computer measurement and control unit installed on equipment, wherein network commutator group is important transfer of data relay station, upon power-up of the system, mobile terminal device can according in advance be arranged through wireless network be automatically connected to production scene configuration network commutator group, the detection data of the measuring and controlling node of production scene are passed through connected fieldbus networks and are sent to the wireless of place and fieldbus networks transducer, then mobile terminal is sent to by wireless network, by mobile terminal device, control and detection instruction are sent to the reflection threedimensional model of field apparatus in virtual scene, instruction is sent to by network commutator corresponding in network switch platform and is configured in sensor node and Controlling vertex in dynamo-electric production system.
It should be noted that, described three dimensional virtual models obtains the dimensional parameters of on-the-spot large-scale dynamoelectric equipment by measuring and inquiring about, modeling in 3 d modeling software, comprise operation animation and the production process workpiece technical process animation of large-scale dynamoelectric equipment, obtain the undressed front and editing objective dimensional parameters of workpiece in addition, make the processing animation of workpiece in the course of processing simultaneously, set up special detail model and work animation for some crucial process details, above animation changes with the change of production scene parameter.
Described three-dimensional TT&C system comprises interface, TT&C system foreground and TT&C system background module two parts, interface, TT&C system foreground is user interface, user interface is embedded with the threedimensional model producing equipment and workpiece, interface, TT&C system foreground is provided with the basic user interface elements such as necessary button menu, and in conjunction with existing virtual instrument technique, user interface contains as virtual instrument controls such as numerical curve, digital instrument, indicator lights, is the service data of user's display device and the accurate process data of workpiece when the user desires; TT&C system background module comprises data buffer zone passage configuration module, data processing module (for parsing, packing, deal with data), threedimensional model driver module, virtual instrument data channel configuration module and operation respond module, and interface, TT&C system foreground completes the exchange of information and data by interactive interface function and TT&C system background module.
The exchanges data that the measuring and controlling node that three-dimensional TT&C system platform and production are equipped carries out needs to defer to certain information and data exchange agreement, the implication representated by each data in uplink and downlink data is defined in agreement, when the TT&C system on mobile device receives data, can according to information representated by these data in agreement query packet; When measuring and controlling node receives data, can according to agreement to parsing the observing and controlling instruction needing to perform.
Described information and data exchange agreement are used for data allocations and transmission, the large-scale dynamoelectric equipment needing monitor and forecast is configured with sensor node group and Controlling vertex group as required, and single transfer of data cannot meet the demands.Agreement defines and numerous sensor nodes and Controlling vertex is defined as one group of sensor array and Controlling vertex array, each array node is connected with fieldbus data passage, upstream data from each array node is packed according to information and data exchange agreement, by wireless network and fieldbus networks transducer, send to mobile terminal three-dimensional TT&C system; Downlink data control protocol defines the data of mobile terminal TT&C system transmission by after network commutator group, be distributed to corresponding measuring and controlling node, thus control sensor node array and Controlling vertex array completes predetermined TT&C task.
Traditional system control panel is separated with the dynamo-electric TT&C system of production equipment by this embodiment, operating personnel's hand-held moving mobile terminal operation equipment, realize the three-dimensional virtual scene that equipment runs on the mobile terminal device simultaneously, operating personnel can observe the running status of large-scale dynamoelectric equipment and the machining state of workpiece at any time, flexible operation, increases work efficiency.The concrete steps of three-dimensional observing and controlling process are as follows: the threedimensional model first establishing equipment and workpiece to be machined, comprise dynamic model and static models, then by model insertion in TT&C system, just constitute three-dimensional TT&C system, this three-dimensional TT&C system operates on panel computer, in production system, microcontroller is installed, sensor node (temperature, pressure, flow, vibration, rotating speed etc.) and Controlling vertex (electromagnetically operated valve, switch etc.) connect on the controller, controller is connected on fieldbus, fieldbus and wireless network are coupled by network commutator, communicated with mobile terminal by wireless network, multiple network commutator forms network commutator group, i.e. network switch platform.Device Image model in three-dimensional TT&C system on user operation panel computer completes the real-tune TT & C to production system and production process.
Working method based on the entire system of the method exploitation is as follows: after whole system starts, being positioned at three-dimensional TT&C system on mobile terminal device (panel computer etc.) can the connectedness of the first corresponding wireless service of each transducer in Sampling network converter platform, when electromechanical equipment runs, the data detected are passed to network commutator by fieldbus by the transducer be positioned on electromechanical equipment, then mobile terminal device is sent to wirelessly, drive the Three-Dimensional Dynamic model on panel computer and field apparatus real-time synchronization, when user passes through the measurement and control system operation electromechanical equipment of mobile terminal device, mobile terminal device by data management system to network switch platform transmit operation instruction and data, then transmitted control signal to node place microcontroller by fieldbus by network commutator corresponding on network switch platform, complete the driving to performance element corresponding on electromechanical equipment.
It is relatively fixing that this embodiment solves traditional observing and controlling guidance panel in large-scale dynamo-electric production system, equipment running space is large to personnel demand amount, require high problem, operator can move the observation condition of production by handhold mobile terminal equipment easily in production system, secondly being embedded into by the threedimensional model of equipment and workpiece runs in three-dimensional TT&C system on the mobile terminal device, wherein Three-Dimensional Dynamic model reflects the production status of product in real time, and operating personnel can carry out alternately with threedimensional model, be convenient to better observe and control appliance, there is wide market application foreground.
More than show and describe general principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and specification just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection range is defined by appending claims and equivalent thereof.
Claims (5)
1. the three-dimensional investigating method based on Hybrid communication model, it is characterized in that, comprise the mobile terminal device of Microsoft's Mobile operating system, on-the-spot extensive dynamo-electric production system three dimensional virtual models, run on the Networked measurement and control system of mobile terminal device, for the mobile terminal data manager of dynamic 3 D model and observing and controlling virtual instrument, the data coupler of exchanges data is carried out for realizing network data and mobile terminal data buffering area, for realizing the network conversion module group that wireless network is coupled with fieldbus networks, for the procotol collection that information and exchanges data and control command send, mobile terminal device comprises three-dimensional TT&C system and hybrid communication network administration module, mobile terminal sends downlink data and needs detection and control node in the extensive dynamo-electric production system of detection and control to be connected by fieldbus with being arranged on by each module in network conversion module group, multiple Controlling vertex forms one group of Controlling vertex array, multiple sensor nodes that electromechanical equipment is installed form one group of sensor array, detection data are sent to mobile terminal device by network conversion module by sensor array.
2. a kind of three-dimensional investigating method based on Hybrid communication model according to claim 1, it is characterized in that, described three dimensional virtual models obtains the structural parameters of field apparatus by measuring and inquiring about, set up in 3 d modeling software, comprise operation animation and the production process workpiece technical process animation of large-scale dynamoelectric equipment, obtain the undressed front and editing objective dimensional parameters of workpiece in addition, make the processing animation of workpiece in the course of processing simultaneously, special detail model and work animation is set up for some crucial process details, above animation changes with the change of production scene parameter.
3. a kind of three-dimensional investigating method based on Hybrid communication model according to claim 1, it is characterized in that, described three-dimensional TT&C system comprises interface, TT&C system foreground and TT&C system background module two parts, interface, TT&C system foreground is user interface, user interface is embedded with the threedimensional model producing equipment and workpiece, interface, TT&C system foreground is provided with the basic user interface elements such as necessary button menu, and in conjunction with existing virtual instrument technique, user interface contains as numerical curve, digital instrument, the virtual instrument controls such as indicator light, be the service data of user's display device and the accurate process data of workpiece when the user desires, TT&C system background module comprises data buffer zone passage configuration module, data processing module, threedimensional model driver module, virtual instrument data channel configuration module and operation respond module, and interface, TT&C system foreground completes the exchange of information and data by interactive interface function and TT&C system background module.
4. a kind of three-dimensional investigating method based on Hybrid communication model according to claim 1, it is characterized in that, the exchanges data that the measuring and controlling node that described three-dimensional TT&C system platform and production are equipped carries out needs to defer to certain information and data exchange agreement, described information and data exchange agreement are used for data allocations and transmission, the large-scale dynamoelectric equipment needing monitor and forecast is configured with sensor node group and Controlling vertex group as required, numerous sensor nodes and Controlling vertex are defined as one group of sensor array and Controlling vertex array by information and data exchange agreement, each array node is connected with fieldbus data passage, upstream data from each array node is packed according to information and data exchange agreement, by wireless network and fieldbus networks transducer, send to mobile terminal three-dimensional TT&C system, downlink data control protocol defines the data of mobile terminal TT&C system transmission by after network commutator group, be distributed to corresponding measuring and controlling node, thus control sensor node array and Controlling vertex array completes predetermined TT&C task.
5. a kind of three-dimensional investigating method based on Hybrid communication model according to claim 1, it is characterized in that, the concrete steps of described three-dimensional observing and controlling process are as follows: the threedimensional model first establishing equipment and workpiece to be machined, comprise dynamic model and static models, then by model insertion in TT&C system, just constitute three-dimensional TT&C system, this three-dimensional TT&C system operates on panel computer, in production system, microcontroller is installed, sensor node (temperature, pressure, flow, vibration, rotating speed etc.) and Controlling vertex (electromagnetically operated valve, switch etc.) connect on the controller, controller is connected on fieldbus, fieldbus and wireless network are coupled by network commutator, communicated with mobile terminal by wireless network, multiple network commutator forms network commutator group, i.e. network switch platform, device Image model in three-dimensional TT&C system on user operation panel computer completes the real-tune TT & C to production system and production process,
Working method based on the entire system of the method exploitation is as follows: after whole system starts, being positioned at three-dimensional TT&C system on mobile terminal device can the connectedness of the first corresponding wireless service of each transducer in Sampling network converter platform, when electromechanical equipment runs, the data detected are passed to network commutator by fieldbus by the transducer be positioned on electromechanical equipment, then mobile terminal device is sent to wirelessly, drive the Three-Dimensional Dynamic model on panel computer and field apparatus real-time synchronization, when user passes through the measurement and control system operation electromechanical equipment of mobile terminal device, mobile terminal device by data management system to network switch platform transmit operation instruction and data, then transmitted control signal to node place microcontroller by fieldbus by network commutator corresponding on network switch platform, complete the driving to performance element corresponding on electromechanical equipment.
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