CN104261261A - Tower-type crane control system - Google Patents
Tower-type crane control system Download PDFInfo
- Publication number
- CN104261261A CN104261261A CN201410396243.1A CN201410396243A CN104261261A CN 104261261 A CN104261261 A CN 104261261A CN 201410396243 A CN201410396243 A CN 201410396243A CN 104261261 A CN104261261 A CN 104261261A
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- CN
- China
- Prior art keywords
- tower crane
- display
- camera
- telltale
- signal
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/40—Applications of devices for transmitting control pulses; Applications of remote control devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Control And Safety Of Cranes (AREA)
Abstract
The invention provides a tower-type crane control system. The tower-type crane control system comprises a first camera arranged at a lower side of the top end of a long arm of a tower crane and second and third cameras respectively arranged at left and right sides of a high-altitude console. The three cameras respectively output image signals of a front arm and two sides of the tower crane to an image processing module. The image processing module transmits the image signals to three ground displays by corresponding first, second and third optical-fiber lines. The three ground displays comprise a first display for displaying tower crane front-arm images acquired by the first camera, a second display for displaying high-altitude console left-side images acquired by the second camera and a third display for displaying high-altitude console right-side images acquired by the third camera. The first display is centered and the second display and the third display are respectively arranged at the left and right sides. A ground console comprises the displays and a simulation operation platform.
Description
Technical field
The present invention relates to automation field, refer to a kind of electric control line of tower crane especially.
Background technology
Tower crane is a kind of weight-lifting equipment the most frequently used on building ground, with a section spreading, is used for hanging the raw MAT'L of the constructions such as working reinforcing bar, wood are stupefied, cement concrete, steel pipe.
Traveling tower crane and fixed base tower crane can be divided into by with or without traveling gear.
Traveling tower crane can be divided into again rail mounted, rubber-tyred, truck mounted, crawler type four kinds according to the difference of running gear.Rail-mounted tower crane tower body is fixed on walking underframe, can run, good stability on ad hoc track, and can walk by on-load, work efficiency is high, is thus widely used in building installation engineering.Rubber-tyred, truck mounted and crawler-mounted tower crane rail-free device, conveniently moving, but can not on-load walking, less stable.
Fixed base tower crane is according to the difference of installation position, be divided into again attachment jack up and inner climbing type two kinds, attachment self-raising tower crane can raise with building and raise, be applicable to skyscraper, the horizontal load transmitted by tower crane is only born in building structure, convenient attachment, but it is many to take structural steel; Climbing tower crane is at interior of building (elevator, stair case), and climb by a set of bracket and elevator system, jacking is more loaded down with trivial details, but it is few to take structural steel, and do not need installing basis, all deadweight and load are born by building.
No matter be traveling tower crane or fixed base tower crane, all need operating personal voluntarily or by elevator arrive top control between operate, stand the working environment of high temperature and heating summer or low temperature severe cold, and tower crane is higher, danger coefficient is also higher, and tower crane accidents also happens occasionally, therefore, how realizing the Long-distance Control of high-order tower crane, is current problem demanding prompt solution.
Summary of the invention
The present invention proposes a kind of electric control line of tower crane, achieves the Long-distance Control to high-order tower crane.
Technical scheme of the present invention is achieved in that
A kind of electric control line of tower crane, comprise: be arranged on the first camera on the downside of the long-armed top of tower crane and be arranged on second camera and the 3rd camera of the overhead console left and right sides, above-mentioned three cameras export tower crane forearm and both sides picture signal respectively to the first image processing module, the second image processing module and the 3rd image processing module, and picture signal is sent at chart display by corresponding first fibre circuit, the second fibre circuit and the 3rd fibre circuit by described image processing module;
The quantity of chart display is three, first telltale shows the tower crane forearm image of the first camera collection, the overhead console left-side images that second display display second camera gathers, the overhead console image right of the 3rd telltale display the 3rd camera collection, first telltale is placed between two parties, and second display and the 3rd telltale are placed on right position respectively;
Ground control cabinet comprises telltale and simulation operations platform, simulation operations platform and practical operation platform 1:1 Mimetic design, simulation operations platform comprises sensor, by the action of sensor sensing operating personal, the analog signal that sensor exports is converted to digital signal by AD converter, first controller is connected to described AD converter, actuating signal is transcoded into tower crane control signal, and be sent to tower crane top overhead console by optical fiber, overhead console comprises second controller and control box, second controller receives tower crane control signal and decodes, export decoded signal to control box, control box controls each electrical motor work of tower crane.
Alternatively, described controller is dsp processor.
Alternatively, described controller is TMS320F2812 dsp processor.
The invention has the beneficial effects as follows:
(1) camera by being arranged on multiple position realizes the multidimensional image collection of camp site, multiple read-out realizes scene and reduces in real time;
(2) build the simulation operations platform identical with actual platform on the ground, by the control box transmission instruction of network to tower crane top, control tower crane action, realize tower crane Long-distance Control.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the control block diagram of electric control line of tower crane of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1, electric control line of tower crane of the present invention comprises: be arranged on the first camera 10 on the downside of the long-armed top of tower crane and be arranged on second camera 11 and the 3rd camera 12 of the overhead console left and right sides, above-mentioned three cameras export tower crane forearm and both sides picture signal respectively to the first image processing module 20, second image processing module 21 and the 3rd image processing module 22, and picture signal is sent at chart display by corresponding first fibre circuit 30, second fibre circuit 31 and the 3rd fibre circuit 32 by described image processing module.
The quantity of chart display is three, first telltale 40 shows the tower crane forearm image of the first camera collection, second display 41 shows the overhead console left-side images that second camera gathers, 3rd telltale 42 shows the overhead console image right of the 3rd camera collection, first telltale is placed between two parties, and second display and the 3rd telltale are placed on right position respectively.
Ground control cabinet comprises telltale and simulation operations platform 50, simulation operations platform and practical operation platform 1:1 Mimetic design, simulation operations platform comprises sensor, by the action of sensor sensing operating personal, the analog signal that sensor exports is converted to digital signal by AD converter 60, first controller 70 is connected to described AD converter 60, actuating signal is transcoded into tower crane control signal, and be sent to tower crane top overhead console by optical fiber, overhead console comprises second controller 80 and control box 90, second controller 80 receives tower crane control signal and decodes, export decoded signal to control box 90, control box controls each electrical motor work of tower crane.
Preferably, described controller is dsp processor.
Preferably, described controller is TMS320F2812 dsp processor.Realized the transcoding of signal by TMS320F2812 dsp processor, transmit tower crane control signal in real time.
TMS320F2812 DSP, be 32 fixed DSPs, it has the AD data acquisition of EVA, EVB task manager and supporting 12 16 passages, has abundant Peripheral Interface, as CAN, SCI etc.The ADC module of TMS320F2812 is 12 bit resolutions, has the A and D converter of pipeline organization, the built-in dual-sampling hold circuit of TMS320F2812, and when keeping data acquisition, window has and independently calibrates control in advance.And allow system to same Channel-shifted repeatedly, allow user to perform over-sampling algorithm, this more traditional single transformation result adds more solution, is conducive to the precision improving sampling.There is multiple trigger source can start ADC conversion.Fast speed transfer time, ADC clock can be configured to 25MHz, and the highest sampling bandwidth is 12.5MSPS.When building data acquisition system with TMS320F2812, need not external ADC, avoid complicated hardware design.
Electric control line of tower crane of the present invention realizes the multidimensional image collection of camp site by the camera being arranged on multiple position, multiple read-out realizes scene and reduces in real time; Build the simulation operations platform identical with actual platform on the ground, by the control box transmission instruction of network to tower crane top, control tower crane action, realize tower crane Long-distance Control.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (3)
1. an electric control line of tower crane, it is characterized in that, comprise: be arranged on the first camera on the downside of the long-armed top of tower crane and be arranged on second camera and the 3rd camera of the overhead console left and right sides, above-mentioned three cameras export tower crane forearm and both sides picture signal respectively to the first image processing module, the second image processing module and the 3rd image processing module, and picture signal is sent at chart display by corresponding first fibre circuit, the second fibre circuit and the 3rd fibre circuit by described image processing module;
The quantity of chart display is three, first telltale shows the tower crane forearm image of the first camera collection, the overhead console left-side images that second display display second camera gathers, the overhead console image right of the 3rd telltale display the 3rd camera collection, first telltale is placed between two parties, and second display and the 3rd telltale are placed on right position respectively;
Ground control cabinet comprises telltale and simulation operations platform, simulation operations platform and practical operation platform 1:1 Mimetic design, simulation operations platform comprises sensor, by the action of sensor sensing operating personal, the analog signal that sensor exports is converted to digital signal by AD converter, first controller is connected to described AD converter, actuating signal is transcoded into tower crane control signal, and be sent to tower crane top overhead console by optical fiber, overhead console comprises second controller and control box, second controller receives tower crane control signal and decodes, export decoded signal to control box, control box controls each electrical motor work of tower crane.
2. electric control line of tower crane as claimed in claim 1, it is characterized in that, described controller is dsp processor.
3. electric control line of tower crane as claimed in claim 2, it is characterized in that, described controller is TMS320F2812 dsp processor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410396243.1A CN104261261A (en) | 2014-08-13 | 2014-08-13 | Tower-type crane control system |
Applications Claiming Priority (1)
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CN201410396243.1A CN104261261A (en) | 2014-08-13 | 2014-08-13 | Tower-type crane control system |
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CN104261261A true CN104261261A (en) | 2015-01-07 |
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CN201410396243.1A Pending CN104261261A (en) | 2014-08-13 | 2014-08-13 | Tower-type crane control system |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08192987A (en) * | 1995-01-17 | 1996-07-30 | Fujita Corp | Indication system for remote operation of power crane |
CN201864485U (en) * | 2010-11-12 | 2011-06-15 | 卫华集团有限公司 | Three-dimensional configurable simulation control system of crane |
CN102786002A (en) * | 2012-07-18 | 2012-11-21 | 三一重工股份有限公司 | Tower crane intelligent control system and tower crane |
JP2013116773A (en) * | 2011-12-01 | 2013-06-13 | Shimizu Corp | Remote operation system of tower crane |
CN203667830U (en) * | 2013-11-28 | 2014-06-25 | 上海振华重工(集团)股份有限公司 | Shore bridge remote-operating system |
CN104176642A (en) * | 2014-08-01 | 2014-12-03 | 青岛盛嘉信息科技有限公司 | Control system of tower crane |
-
2014
- 2014-08-13 CN CN201410396243.1A patent/CN104261261A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08192987A (en) * | 1995-01-17 | 1996-07-30 | Fujita Corp | Indication system for remote operation of power crane |
CN201864485U (en) * | 2010-11-12 | 2011-06-15 | 卫华集团有限公司 | Three-dimensional configurable simulation control system of crane |
JP2013116773A (en) * | 2011-12-01 | 2013-06-13 | Shimizu Corp | Remote operation system of tower crane |
CN102786002A (en) * | 2012-07-18 | 2012-11-21 | 三一重工股份有限公司 | Tower crane intelligent control system and tower crane |
CN203667830U (en) * | 2013-11-28 | 2014-06-25 | 上海振华重工(集团)股份有限公司 | Shore bridge remote-operating system |
CN104176642A (en) * | 2014-08-01 | 2014-12-03 | 青岛盛嘉信息科技有限公司 | Control system of tower crane |
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Application publication date: 20150107 |