CN104210946A - Aloft work control method - Google Patents
Aloft work control method Download PDFInfo
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- CN104210946A CN104210946A CN201410376474.6A CN201410376474A CN104210946A CN 104210946 A CN104210946 A CN 104210946A CN 201410376474 A CN201410376474 A CN 201410376474A CN 104210946 A CN104210946 A CN 104210946A
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- hand lever
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- tower crane
- control method
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Abstract
The invention provides an aloft work control method. Cameras are arranged on the lower side of the top end of a long arm of a tower crane and the left side and the right side of an aloft control table, and image signals of a front arm and the two sides of the tower crane are output; an image processing module transmits the image signals to a ground control table constructed on the ground through optical fibers; the ground control table comprises a displayer and manipulating hand levers, and the motion of an operator is sensed through the manipulating hand levers; the position of each manipulating hand lever is sensed through a travel switch arranged in an action groove in each manipulating hand lever; pressure signals of the manipulating hand levers are converted into electric signals through pressure sensors connected with the manipulating hand levers; the two ends of an electronic switch channel are connected to the pressure sensors and an AD converter respectively; a DSP(Digital Signal Processor) is connected to the AD converter, and therefore the pressure signals are encoded and are transmitted to a control box, arranged at a high position, of a tower type crane through a first gateway.
Description
Technical field
The present invention relates to automation field, refer to especially a kind of aloft work control method.
Background technology
Tower crane is that a kind of weight-lifting equipment the most frequently used on building ground has another name called tower crane, with a section spreading, is used for hanging the raw MAT'L of the constructions such as working reinforcing bar, wood are stupefied, cement concrete, steel pipe.
By having or not traveling gear can be divided into portable tower tower crane and fixed type tower crane.
Portable tower tower crane can be divided into again four kinds of rail mounteds, rubber-tyred, truck mounted, crawler type according to the difference of running gear.The tower tower crane tower body of rail mounted is fixed on walking underframe, can on ad hoc track, move, and good stability, can walk by on-load, and work efficiency is high, thereby is widely used in building installation engineering.The tower tower crane rail-free of rubber-tyred, truck mounted and crawler type device, conveniently moving, but can not on-load walking, less stable.
The tower tower crane of fixed type is according to the difference of installation position, is divided into again and adheres to two kinds of jack up and inner climbing types, adheres to from rising tower tower crane and can raise with building, be applicable to skyscraper, the horizontal load being transmitted by tower crane is only born in building structure, convenient attachment, but it is many to take structural steel; Inner climbing crane tower, at interior of building (elevator, stair case), climbs by a set of bracket and elevator system, and jacking is more loaded down with trivial details, but it is few to take structural steel, does not need installing basis, and all deadweight and load are born by building.
No matter be movable tower crane or fixed type tower crane, all need operating personal voluntarily or by elevator, arrive between the control at top and operate, stand the working environment of high temperature and heating summer or low temperature severe cold, and tower crane is higher, danger coefficient is also higher, and tower crane accident also happens occasionally, therefore, how realizing the Long-distance Control of high-order tower crane, is current problem demanding prompt solution.
Summary of the invention
The present invention proposes a kind of aloft work control method, has realized the Long-distance Control to high-order tower crane.
Technical scheme of the present invention is achieved in that
An aloft work control method, comprises the following steps:
Step (a), arranges camera at tower crane long-armed top downside and the control desk left and right sides, high-altitude, output tower crane forearm and both sides picture signal;
Step (b), receives described picture signal by image processing module, and image processing module is sent to picture signal by optical fiber the ground control cabinet of building on ground;
Step (c), ground control cabinet comprises telltale and handles hand lever, handles hand lever and actual hand lever 1:1 Proportionality design, by handling hand lever inductive operation personnel's action;
Step (d), by being arranged on the travel switch in each action slot of handling hand lever, the position of inductive control hand lever, output switching signal;
Step (e), is converted to electric signal by the pressure sensor being connected with described manipulation hand lever by the pressure signal of handling hand lever; Described travel switch is complete corresponding setting with pressure sensor;
Step (f), is connected respectively to described pressure sensor and AD converter by electronic switch passage two ends, and its control end is connected to described travel switch;
Step (g), is connected to described AD converter by dsp processor, by pressure signal coding, by the first gateway, pressure code signal is transferred to the control box of a tower crane high position;
Step (h), described control box comprises the second gateway, receives described pressure code signal, PLC controller is controlled startup and the rotating speed of respective electrical motivation in motor unit according to described pressure signal.
Alternatively, described travel switch is photoelectricity correlation switch.
Alternatively, described controller is dsp processor.
Alternatively, described controller is TMS320F2812DSP treater.
The invention has the beneficial effects as follows:
(1) multidimensional image of realizing camp site by being arranged on the camera of a plurality of positions gathers, and realizes scene and reduce in real time on a plurality of read-outs;
(2) build on the ground the simulation operations platform identical with actual platform, the control box transmission instruction by gateway to tower crane top, controls tower crane action, realizes tower crane Long-distance Control.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the diagram of circuit of aloft work control method of the present invention.
The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1, aloft work control method of the present invention comprises the following steps: step (a), arranges camera at tower crane long-armed top downside and the control desk left and right sides, high-altitude, output tower crane forearm and both sides picture signal;
Step (b), receives described picture signal by image processing module, and image processing module is sent to picture signal by optical fiber the ground control cabinet of building on ground;
Step (c), ground control cabinet comprises telltale and handles hand lever, handles hand lever and actual hand lever 1:1 Proportionality design, by handling hand lever inductive operation personnel's action;
Step (d), by being arranged on the travel switch in each action slot of handling hand lever, the position of inductive control hand lever, output switching signal;
Step (e), is converted to electric signal by the pressure sensor being connected with described manipulation hand lever by the pressure signal of handling hand lever; Described travel switch is complete corresponding setting with pressure sensor;
Step (f), is connected respectively to described pressure sensor and AD converter by electronic switch passage two ends, and its control end is connected to described travel switch;
Step (g), is connected to described AD converter by dsp processor, by pressure signal coding, by the first gateway, pressure code signal is transferred to the control box of a tower crane high position;
Step (h), described control box comprises the second gateway, receives described pressure code signal, PLC controller is controlled startup and the rotating speed of respective electrical motivation in motor unit according to described pressure signal.
Preferably, described travel switch is photoelectricity correlation switch.Correlation photoelectric switch is comprised of projector and receptor, and its principle of work is: the light sending by projector directly enters receptor, and while blocking light between object to be detected is through projector and receptor, photoelectric switch just produces on-off signal.
Preferably, described controller is dsp processor.
Preferably, described controller is TMS320F2812DSP treater.By TMS320F2812DSP treater, realize the transcoding of signal, transmit in real time tower crane control signal.
TMS320F2812DSP, is 32 fixed DSPs, and the AD data acquisition that it has EVA, EVB task manager and supporting 12 16 passages, has abundant Peripheral Interface, as CAN, SCI etc.The ADC module of TMS320F2812 is 12 bit resolutions, has the A and D converter of pipeline organization, the built-in dual-sampling hold circuit of TMS320F2812, and while keeping data acquisition, window has independently pre-calibration to control.And permission system is to same Channel-shifted repeatedly, allow user to carry out over-sampling algorithm, this more traditional single transformation result has increased more solution, is conducive to improve the precision of sampling.There are a plurality of trigger sources can start ADC conversion.Fast speed transfer time, ADC clock can be configured to 25MHz, and the highest sampling bandwidth is 12.5MSPS.While building data acquisition system with TMS320F2812, needn't external ADC, avoided complicated hardware design.
Aloft work control method of the present invention realizes camp site multidimensional image by being arranged on the camera of a plurality of positions gathers, and realizes scene and reduce in real time on a plurality of read-outs; Build on the ground the simulation operations platform identical with actual platform, the control box transmission instruction by network to tower crane top, controls tower crane action, realizes tower crane Long-distance Control.
The foregoing is only preferred embodiment of the present invention, in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (4)
1. an aloft work control method, is characterized in that, comprises the following steps:
Step (a), arranges camera at tower crane long-armed top downside and the control desk left and right sides, high-altitude, output tower crane forearm and both sides picture signal;
Step (b), receives described picture signal by image processing module, and image processing module is sent to picture signal by optical fiber the ground control cabinet of building on ground;
Step (c), ground control cabinet comprises telltale and handles hand lever, handles hand lever and actual hand lever 1:1 Proportionality design, by handling hand lever inductive operation personnel's action;
Step (d), by being arranged on the travel switch in each action slot of handling hand lever, the position of inductive control hand lever, output switching signal;
Step (e), is converted to electric signal by the pressure sensor being connected with described manipulation hand lever by the pressure signal of handling hand lever; Described travel switch is complete corresponding setting with pressure sensor;
Step (f), is connected respectively to described pressure sensor and AD converter by electronic switch passage two ends, and its control end is connected to described travel switch;
Step (g), is connected to described AD converter by dsp processor, by pressure signal coding, by the first gateway, pressure code signal is transferred to the control box of a tower crane high position;
Step (h), described control box comprises the second gateway, receives described pressure code signal, PLC controller is controlled startup and the rotating speed of respective electrical motivation in motor unit according to described pressure signal.
2. aloft work control method as claimed in claim 1, is characterized in that, described travel switch is photoelectricity correlation switch.
3. aloft work control method as claimed in claim 1, is characterized in that, described controller is dsp processor.
4. aloft work control method as claimed in claim 3, is characterized in that, described controller is TMS320F2812DSP treater.
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CN201410376474.6A CN104210946A (en) | 2014-08-01 | 2014-08-01 | Aloft work control method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104192717A (en) * | 2014-08-13 | 2014-12-10 | 青岛盛嘉信息科技有限公司 | High-altitude operation console |
CN112031063A (en) * | 2020-09-10 | 2020-12-04 | 上海三一重机股份有限公司 | Remote control system and method for excavator |
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JPH1179659A (en) * | 1997-09-02 | 1999-03-23 | Sumitomo Metal Ind Ltd | Semiautomatic operating method for crane |
CN2594239Y (en) * | 2003-01-16 | 2003-12-24 | 重庆海斯达高科技有限公司 | Linked operational mechanism of tower crane |
CN101362575A (en) * | 2008-09-25 | 2009-02-11 | 上海交通大学 | Modular and bus real-time monitoring system for tower crane |
CN201232012Y (en) * | 2008-04-18 | 2009-05-06 | 韩崇德 | Tower crane with electronic eye monitoring and earth surface operating |
CN102786002A (en) * | 2012-07-18 | 2012-11-21 | 三一重工股份有限公司 | Tower crane intelligent control system and tower crane |
CN103395694A (en) * | 2013-08-13 | 2013-11-20 | 哈尔滨东建机械制造有限公司 | Integral monitoring system for tower crane |
CN203345981U (en) * | 2013-05-14 | 2013-12-18 | 黄文平 | Intelligent monitoring tower type crane |
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2014
- 2014-08-01 CN CN201410376474.6A patent/CN104210946A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH1179659A (en) * | 1997-09-02 | 1999-03-23 | Sumitomo Metal Ind Ltd | Semiautomatic operating method for crane |
CN2594239Y (en) * | 2003-01-16 | 2003-12-24 | 重庆海斯达高科技有限公司 | Linked operational mechanism of tower crane |
CN201232012Y (en) * | 2008-04-18 | 2009-05-06 | 韩崇德 | Tower crane with electronic eye monitoring and earth surface operating |
CN101362575A (en) * | 2008-09-25 | 2009-02-11 | 上海交通大学 | Modular and bus real-time monitoring system for tower crane |
CN102786002A (en) * | 2012-07-18 | 2012-11-21 | 三一重工股份有限公司 | Tower crane intelligent control system and tower crane |
CN203345981U (en) * | 2013-05-14 | 2013-12-18 | 黄文平 | Intelligent monitoring tower type crane |
CN103395694A (en) * | 2013-08-13 | 2013-11-20 | 哈尔滨东建机械制造有限公司 | Integral monitoring system for tower crane |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104192717A (en) * | 2014-08-13 | 2014-12-10 | 青岛盛嘉信息科技有限公司 | High-altitude operation console |
CN112031063A (en) * | 2020-09-10 | 2020-12-04 | 上海三一重机股份有限公司 | Remote control system and method for excavator |
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