CN203345981U - Intelligent monitoring tower type crane - Google Patents

Intelligent monitoring tower type crane Download PDF

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Publication number
CN203345981U
CN203345981U CN 201320261638 CN201320261638U CN203345981U CN 203345981 U CN203345981 U CN 203345981U CN 201320261638 CN201320261638 CN 201320261638 CN 201320261638 U CN201320261638 U CN 201320261638U CN 203345981 U CN203345981 U CN 203345981U
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CN
China
Prior art keywords
tower
controller
electrically
ground
sensor
Prior art date
Application number
CN 201320261638
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Chinese (zh)
Inventor
黄文平
Original Assignee
黄文平
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Publication date
Application filed by 黄文平 filed Critical 黄文平
Priority to CN 201320261638 priority Critical patent/CN203345981U/en
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Publication of CN203345981U publication Critical patent/CN203345981U/en

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Abstract

The utility model discloses an intelligent monitoring tower type crane which comprises a tower frame, a tower head, a long arm support, a trolley, a hook and a counterweight as well as a ground controller and a tower body controller, wherein a rotary motor and a rotary angle sensor are arranged on a rotary assembly; a trolley moving motor and a trolley displacement sensor are arranged on a trolley moving mechanism; and a hook lifting motor, a hook lifting amplitude sensor, a weight sensor and a state camera are arranged on a hook lifting mechanism. According to the intelligent monitoring tower type crane, the sensors, the camera, the on-line ground controller and the tower body controller are creatively adopted for intelligently monitoring and controlling all motors of a tower body, manual high-altitude operation is saved, potential safety hazards are reduced, working conditions are intelligently monitored, and the working efficiency is improved.

Description

A kind of intelligent monitoring tower crane
Technical field
The utility model relates to a kind of tower crane, is specifically related to a kind of intelligent tower crane of realizing that ground monitoring and operation are controlled, belongs to the Architectural Equipment field.
Background technology
Tower crane is building engineering weight commonly used lifting haulage equipment, and it includes the keystone configurations such as pylon, climbing device, tower head, long-armed, rotating assembly.Being provided with pull bar between long-armed and tower head, to carry out balance firm.The postbrachium of long-armed is provided with counterweight, and forearm is provided with carriage device, and carriage device includes dolly and trolley moving mechanism, on described dolly, cargo hook gear is installed, and cargo hook gear includes suspension hook and suspension hook lift system.Existing tower crane all adopts the artificial indoor field operation that carries out of high-altitude driver behavior on tower crane, it is all judge artificially and operate that all working of tower crane is carried out, the aloft work danger factor are large, and adopt manual operation easily because human element causes serious accident, as error in judgement, tired operation, operation after drinking etc.And existing tower crane is single-set operation, can't realize remote monitor and control, can't carry out the overall coordination that region security and work are carried out, work efficiency is relatively low.
The utility model content
The purpose of this utility model is for the problems referred to above weak point, and a kind of intelligent tower crane of realizing that ground monitoring and operation are controlled is provided, and it removes artificial high-altitude application from, reduces potential safety hazard, and the intelligent monitoring operating mode, increase work efficiency.
To achieve these goals, the utility model is by the following technical solutions:
A kind of intelligent monitoring tower crane, comprise pylon, tower head, long-armed, dolly, suspension hook and counterweight, and it also comprises:
Ground controller;
The tower body controller, itself and ground controller adopt the wired or wireless data exchange communication of carrying out;
Rotating assembly, it is provided with turning motor and degreeof turn sensor, and described turning motor and degreeof turn sensor are electrically connected to the tower body controller;
Trolley moving mechanism, it is provided with dolly mobile motor and dolly displacement pickup, and described dolly mobile motor and dolly displacement pickup are electrically connected to the tower body controller;
The suspension hook lift system, it is provided with suspension hook lifting motor, hook lifting amplitude sensor and weight sensor, and described suspension hook lifting motor, hook lifting amplitude sensor and weight sensor all are electrically connected to the tower body controller; And
The state pick up camera, it is electrically connected to the tower body controller.
Described tower body controller gathers above-mentioned each motor and sensor and state pick up camera feedack, process and be sent to ground controller, and the tower body controller is controlled to the operation of rotating assembly, trolley moving mechanism and suspension hook lift system according to default data setting or with the control command of ground controller feedback.
As preferably, the utility model also includes counterweight travel mechanism, and this counterweight travel mechanism is provided with counterweight mobile motor, counterweight moving track and balance position sensor, and described counterweight mobile motor and balance position sensor are electrically connected to the tower body controller.
Further, described ground controller comprises:
The ground central process unit;
The ground data transceiver module, be electrically connected to the ground central process unit, its be provided with the cable data interface or and the wireless receiving and dispatching antenna;
The ground data storage module, it has a ground black box screened housing, and is electrically connected to the ground central process unit;
Image and data display screen module, it is electrically connected to the ground central process unit;
The control button module, it is electrically connected to the ground central process unit.
Alarm module, it is electrically connected to the ground central process unit.
As preferably, described control button module includes dolly and moves control key, hook lifting control key, counterweight shifting bond(s), emergency stop switch, source switch and revolution control key.
Further, described tower body controller comprises:
The tower body central process unit;
The tower body data transmit-receive module, be electrically connected to the tower body central process unit, its be provided with the cable data interface or and the wireless receiving and dispatching antenna;
The tower body data acquisition module, it is electrically connected to the tower body central process unit;
The tower body data storage module, it has a tower body black box screened housing, and is electrically connected to the tower body central process unit.
As preferably, this intelligent monitoring tower crane also comprises air velocity transducer, and it is located on tower head and with the tower body controller and is electrically connected to.
As preferably, this intelligent monitoring tower crane also comprises the tower body inclination sensor, and it is located on tower head and with the tower body controller and is electrically connected to.
As preferably, this intelligent monitoring tower crane also comprises obstacle sensor, and it is located on dolly, suspension hook, the forearm of long-armed and postbrachium and is electrically connected to the tower body controller.
As preferably, described state pick up camera is located at respectively on tower head, dolly, suspension hook, the forearm and postbrachium of long-armed.
Further preferably, this intelligent monitoring tower crane also comprises the ground based terminal management platform, and it is provided with network communication module, and carries out connected network communication by network communication module and ground controller and other external management platforms.
Intelligent monitoring tower crane described in the utility model adopts sensor, pick up camera and online ground controller and tower body controller to carry out intellectual monitoring and control to each motor of tower body innovatively, it removes artificial high-altitude application from, reduce potential safety hazard, the intelligent monitoring operating mode, increase work efficiency.
The accompanying drawing explanation
Fig. 1 is intelligent monitoring tower crane embodiment described in the utility model 1 structural representation.
Fig. 2 is the utility model embodiment 1 electric control theory sketch.
The electric control theory sketch that Fig. 3 is tower body controller described in the utility model.
The electric control theory sketch that Fig. 4 is ground controller described in the utility model.
Fig. 5 is intelligent monitoring tower crane embodiment described in the utility model 2 structural representations.
Fig. 6 is the utility model embodiment 3 electric control theory sketches.
Fig. 7 is the utility model embodiment 4 electric control theory sketches.
Below by the drawings and specific embodiments, the utility model is further described:
The specific embodiment
Embodiment 1
As shown in Figures 1 to 4, intelligent monitoring tower crane described in the utility model includes the keystone configurations such as pedestal 1, pylon 11, climbing device 12, tower head 13, long-armed 14, rotating assembly 15.Described pylon 11 can move on pedestal 1.Being provided with pull bar 10 between long-armed 14 and tower head 13, to carry out balance firm.The postbrachium 142 of long-armed 14 is provided with counterweight 21, and forearm 141 is provided with carriage device, and carriage device includes dolly 31 and trolley moving mechanism 32, on described dolly 31, cargo hook gear is installed, and cargo hook gear includes suspension hook 41 and suspension hook lift system 42.
As illustrated in fig. 1 and 2, in order to realize intelligent monitoring, the utility model also comprises: ground controller 6 and tower body controller 5.
Described tower body controller 5 adopts wired data exchange communication of carrying out with ground controller 6, and as it, both adopt data line to be connected, and realize the data exchange communication, and tower body controller 5 is connected with each motor and the sensor of tower crane, specific as follows:
Described rotating assembly 15 is provided with turning motor 151 and degreeof turn sensor 152, and described turning motor 151 and degreeof turn sensor 152 are electrically connected to tower body controller 5, turning motor 151 is for driving the rotation of rotating assembly, degreeof turn sensor 152 is for feeding back the rotational angle of rotating assembly, tower body controller 5 is according to the feedback data of control command or preset data contrast degreeof turn sensor 152, rotation action to turning motor 151 is controlled, as startup, emergency braking etc.
Described trolley moving mechanism 32 is provided with dolly mobile motor 321 and dolly displacement pickup 322, and described dolly mobile motor 321 and dolly displacement pickup 322 are electrically connected to tower body controller 5, described dolly mobile motor 321 drives dolly to move around on forearm, dolly displacement pickup 322 is for feeding back the displacement data of dolly 31, tower body controller 5 is according to the feedback data of control command or preset data contrast dolly displacement pickup 322, rotation action to dolly mobile motor 321 is controlled, as startup, emergency braking etc.
Described suspension hook lift system 42 is provided with suspension hook lifting motor 421, hook lifting amplitude sensor 422 and weight sensor 423, and described suspension hook lifting motor 421, hook lifting amplitude sensor 422 and weight sensor 423 all are electrically connected to tower body controller 5, described suspension hook lifting motor 421 is for driving the lifting of suspension hook 41, hook lifting amplitude sensor 422 is for feeding back the height of suspension hook 41, and weight sensor 423 is for feeding back the load weight of suspension hook 41.
Described state pick up camera 81 is electrically connected to tower body controller 5, for taking the mode of operation of tower crane, is specially described state pick up camera 81 and is located at respectively on tower head 13, dolly 31, suspension hook 41, the forearm 141 and postbrachium 142 of long-armed 14.
This intelligent monitoring tower crane also comprises air velocity transducer 82, tower body inclination sensor 83 and obstacle sensor 84.Described air velocity transducer 82 is located on tower head 13 and with tower body controller 5 and is electrically connected to, for feeding back the suffered wind-force size of tower crane; Described tower body inclination sensor 83 is located on tower head 13 and with tower body controller 5 and is electrically connected to, the amplitude data that whether occurs tilting and tilt for feeding back tower crane; Described obstacle sensor 84 is located on dolly 31, suspension hook 41, the forearm 141 of long-armed and postbrachium 142 and is electrically connected to tower body controller 5, for whether there being obstacle in the operating range of feeding back tower crane, prevents collision.
Further, as described in Figure 3, described tower body controller 5 comprises: tower body central process unit 51, tower body data transmit-receive module 52, tower body data acquisition module 53 and tower body data storage module 54.
Described tower body data transmit-receive module 52 is electrically connected to tower body central process unit 51, and it is provided with the cable data interface, for ground controller 6, by data line, carrying out connecting communication.
Described tower body data acquisition module 53 is electrically connected to tower body central process unit 51, and is connected with above-mentioned each work drive motor and sensor electrical, for the data that gather above-mentioned each work drive motor and sensor feedback and flow to tower body central process unit 5;
Institute's tower body data storage module 54 has a tower body black box screened housing (not drawing in figure), and tower body data storage module 54 is electrically connected to tower body central process unit 51, for storing and record the working data of tower crane, the effect of tower body black box screened housing is protected tower body data storage module 54, guarantee that tower body still can protect tower body data storage module 54 when meeting accident accident, the working data that guarantees its storage and record tower crane can be read after the accident of meeting accident, thereby know effective record data and information before accident, help to analyze accident causation.
Further concrete, as shown in Figure 5, described ground controller 6 comprises: ground central process unit 61, ground data transceiver module 62, ground data storage module 63, image and data display screen module 64, control button module 65 and alarm module 66, and concrete annexation is as follows:
Described ground data transceiver module 62 is electrically connected to ground central process unit 61, and it is provided with the cable data interface, for tower body controller 5, by data line, carrying out connecting communication.
Described ground data storage module 63 has a ground black box screened housing, and ground data storage module 63 is electrically connected to ground central process unit 61, for storing and record the working data of tower crane.The effect of ground black box screened housing is protected ground data storage module 63; guarantee that building site still can protect ground data storage module 63 when meeting accident accident; guarantee its storage and record the working data of tower crane and other networking data can be read after the accident of meeting accident; thereby know effective record data and information before accident, help to analyze accident causation.
Described image and data display screen module 64 are electrically connected to ground central process unit 61, for showing by the graphicinformation of state pick up camera 81 shootings and the working data of tower crane.
Described control button module 65 is electrically connected to ground central process unit 61, for input and setup control instruction, be specially, described control button module 65 includes dolly and moves control key 651, hook lifting control key 652, counterweight shifting bond(s) 653, emergency stop switch 654, source switch 655 and revolution control key 656.
As preferably, described ground controller 6 also comprises that alarm module 66 is electrically connected to ground central process unit 61, surpass default range of safety operation for the data parameters when monitoring each sensor and work drive motor feedback, will give the alarm, remind the staff carry out safe in operation and remedy.
Described tower body controller 5 gathers above-mentioned each motor and sensor and state pick up camera 81 feedacks, process and be sent to ground controller 6, and tower body controller 5 according to default data setting or and the control command (manual operation) of ground controller feedback to rotating assembly 15, trolley moving mechanism 32, the operation of suspension hook lift system 42 and counterweight travel mechanism 22 is controlled, to specifically to turning motor 151, dolly mobile motor 321 and suspension hook lifting motor 421 are controlled, as started, emergency braking, reversion etc., so that the tower crane normal safe mode of operation controlled in intelligence.
Embodiment 2
As shown in Figure 5, in the present embodiment, the tower body data transmit-receive module is provided with wireless receiving and dispatching antenna 7, and the ground data transceiver module also is provided with wireless receiving and dispatching antenna 7, realizes tower body controller 5 and ground controller 6 wireless data exchanges.
Other structures of the present embodiment as described in Example 1, are no longer gone to live in the household of one's in-laws on getting married and are said at this.
Embodiment 3
As shown in Figure 6, in order to realize collective's monitoring of a plurality of intelligent monitoring tower cranes, in embodiment 3, the utility model also comprises ground based terminal management platform 91, it is provided with network communication module, and by network communication module and each ground controller 6 and other external management platforms 92(as supervising platform, security platform or construction unit's platform etc.) carry out connected network communication, realize remote real-time monitoring.Particularly, described network communication module can include internet card and interface, perhaps comprise GPRS or 3G network module and respective card slot, corresponding ground controller also correspondence is provided with internet card and interface, perhaps GPRS or 3G network module and respective card slot, realize communication by internet or mobile Internet.
Other structures of the present embodiment as described in Example 1, are no longer gone to live in the household of one's in-laws on getting married and are said at this.
Embodiment 4
As shown in Figure 7, in order further to improve tower body 11 and long-armed 's 14 intelligent balance level, on the basis of embodiment 1, the present embodiment increases counterweight travel mechanism 22, described counterweight travel mechanism 22 is connected with counterweight 21, for driving counterweight to move, this counterweight travel mechanism 22 is provided with counterweight mobile motor 221, counterweight moving guide rail and balance position sensor 222, counterweight 21 is installed on described counterweight moving guide rail, described counterweight mobile motor 221 and balance position sensor 222 are electrically connected to tower body controller 5, described counterweight mobile motor 221 is for driving the movement of counterweight 21, load in order to balancing suspension hook 41, make long-armed 14 to reach dynamical equilibrium, balance position sensor 222 is for feeding back the displacement information of counterweight 21.
Existing tower crane comprises that its counterweight of tower crane of embodiment 1 is all fixed, therefore in load and the mobile moment variations produced of dolly 31 and suspension hook 41, can only lean on the relational balance stay cord to carry out load balance, because the balance stay cord has load limit, cause the load-carrying capacity of dolly 31 and action radius limited.Therefore increase by 22 burdens that can alleviate the balance stay cord of counterweight travel mechanism as the present embodiment, and the balance control accuracy is higher, more easily by intelligent platform, realizes Based Intelligent Control.
Intelligent monitoring tower crane described in the utility model adopts sensor, pick up camera and online ground controller and tower body controller to carry out intellectual monitoring and control to each motor of tower body innovatively, it removes artificial high-altitude application from, reduce potential safety hazard, the intelligent monitoring operating mode, increase work efficiency.

Claims (10)

1. an intelligent monitoring tower crane, comprise pylon, tower head, long-armed, dolly, suspension hook and counterweight, it is characterized in that comprising:
Ground controller;
The tower body controller, itself and ground controller adopt the wired or wireless data exchange communication of carrying out;
Rotating assembly, it is provided with turning motor and degreeof turn sensor, and described turning motor and degreeof turn sensor are electrically connected to the tower body controller;
Trolley moving mechanism, it is provided with dolly mobile motor and dolly displacement pickup, and described dolly mobile motor and dolly displacement pickup are electrically connected to the tower body controller;
The suspension hook lift system, it is provided with suspension hook lifting motor, hook lifting amplitude sensor and weight sensor, and described suspension hook lifting motor, hook lifting amplitude sensor and weight sensor all are electrically connected to the tower body controller; And
The state pick up camera, it is electrically connected to the tower body controller.
Described tower body controller gathers above-mentioned each motor and sensor and state pick up camera feedack, process and be sent to ground controller, and the tower body controller is controlled to the operation of rotating assembly, trolley moving mechanism and suspension hook lift system according to default data setting or with the control command of ground controller feedback.
2. intelligent monitoring tower crane according to claim 1, it is characterized in that: also include counterweight travel mechanism, this counterweight travel mechanism is provided with counterweight mobile motor, counterweight moving track and balance position sensor, and described counterweight mobile motor and balance position sensor are electrically connected to the tower body controller.
3. intelligent monitoring tower crane according to claim 1, it is characterized in that: described ground controller comprises:
The ground central process unit;
The ground data transceiver module, be electrically connected to the ground central process unit, its be provided with the cable data interface or and the wireless receiving and dispatching antenna;
The ground data storage module, it has a ground black box screened housing, and is electrically connected to the ground central process unit;
Image and data display screen module, it is electrically connected to the ground central process unit;
The control button module, it is electrically connected to the ground central process unit; And
Alarm module, it is electrically connected to the ground central process unit.
4. intelligent monitoring tower crane according to claim 3, it is characterized in that: described control button module includes dolly and moves control key, hook lifting control key, counterweight shifting bond(s), emergency stop switch, source switch and revolution control key.
5. intelligent monitoring tower crane according to claim 1, it is characterized in that: described tower body controller comprises:
The tower body central process unit;
The tower body data transmit-receive module, be electrically connected to the tower body central process unit, its be provided with the cable data interface or and the wireless receiving and dispatching antenna;
The tower body data acquisition module, it is electrically connected to the tower body central process unit;
The tower body data storage module, it has a tower body black box screened housing, and is electrically connected to the tower body central process unit.
6. intelligent monitoring tower crane according to claim 1, it is characterized in that: also comprise air velocity transducer, it is located on tower head and with the tower body controller and is electrically connected to.
7. intelligent monitoring tower crane according to claim 1, it is characterized in that: also comprise the tower body inclination sensor, it is located on tower head and with the tower body controller and is electrically connected to.
8. intelligent monitoring tower crane according to claim 1 is characterized in that: also comprise obstacle sensor, it is located on dolly, suspension hook, the forearm of long-armed and postbrachium and is electrically connected to the tower body controller.
9. intelligent monitoring tower crane according to claim 1 is characterized in that: described state pick up camera is located at respectively on tower head, dolly, suspension hook, the forearm and postbrachium of long-armed.
10. intelligent monitoring tower crane according to claim 1, it is characterized in that: also comprise the ground based terminal management platform, it is provided with network communication module, and carries out connected network communication by network communication module and ground controller and other external management platforms.
CN 201320261638 2013-05-14 2013-05-14 Intelligent monitoring tower type crane CN203345981U (en)

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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103956103A (en) * 2014-04-15 2014-07-30 江苏省诚信教学设备有限公司 Automatic tower crane model for teaching
CN104150360A (en) * 2014-08-15 2014-11-19 青岛盛嘉信息科技有限公司 A novel tower crane
CN104150381A (en) * 2013-05-14 2014-11-19 黄文平 Intelligent monitoring tower crane
CN104150364A (en) * 2014-08-01 2014-11-19 青岛盛嘉信息科技有限公司 Crane
CN104176642A (en) * 2014-08-01 2014-12-03 青岛盛嘉信息科技有限公司 Control system of tower crane
CN104192715A (en) * 2014-08-01 2014-12-10 青岛盛嘉信息科技有限公司 Separate-type tower crane control method
CN104210954A (en) * 2014-08-15 2014-12-17 青岛盛嘉信息科技有限公司 Remote control method
CN104210946A (en) * 2014-08-01 2014-12-17 青岛盛嘉信息科技有限公司 Aloft work control method
CN104210947A (en) * 2014-08-01 2014-12-17 青岛盛嘉信息科技有限公司 Remote control circuit of tower crane
CN104310233A (en) * 2014-08-21 2015-01-28 四川金锋建设有限公司 An intelligent tower crane
CN104444858A (en) * 2014-12-08 2015-03-25 苏州汇诚智造工业设计有限公司 Tower crane with watering function and manufacturing method thereof
CN104495627A (en) * 2014-12-23 2015-04-08 江苏一箭建设工程有限公司常熟分公司 High-safety crane
CN104843600A (en) * 2015-06-10 2015-08-19 马妮 Tower crane structure with weight detection
CN104986676A (en) * 2015-07-27 2015-10-21 山东华辉自动化设备有限公司 Tower crane comprehensive intelligent monitoring device
CN104150381B (en) * 2013-05-14 2016-11-30 黄文平 A kind of intelligent monitoring derrick crane
CN106494290A (en) * 2016-11-11 2017-03-15 温州雏鹰科技有限公司 Electric power rush-repair vehicle
CN106629495A (en) * 2017-03-07 2017-05-10 安徽江淮银联重型工程机械有限公司 Forklift portal frame and safety protection system
CN109850768A (en) * 2018-12-03 2019-06-07 中国建筑第八工程局有限公司 Vertical transport equipment for assembled architecture

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104150381B (en) * 2013-05-14 2016-11-30 黄文平 A kind of intelligent monitoring derrick crane
CN104150381A (en) * 2013-05-14 2014-11-19 黄文平 Intelligent monitoring tower crane
CN103956103A (en) * 2014-04-15 2014-07-30 江苏省诚信教学设备有限公司 Automatic tower crane model for teaching
CN104210946A (en) * 2014-08-01 2014-12-17 青岛盛嘉信息科技有限公司 Aloft work control method
CN104176642A (en) * 2014-08-01 2014-12-03 青岛盛嘉信息科技有限公司 Control system of tower crane
CN104192715A (en) * 2014-08-01 2014-12-10 青岛盛嘉信息科技有限公司 Separate-type tower crane control method
CN104210947A (en) * 2014-08-01 2014-12-17 青岛盛嘉信息科技有限公司 Remote control circuit of tower crane
CN104150364A (en) * 2014-08-01 2014-11-19 青岛盛嘉信息科技有限公司 Crane
CN104210954A (en) * 2014-08-15 2014-12-17 青岛盛嘉信息科技有限公司 Remote control method
CN104150360A (en) * 2014-08-15 2014-11-19 青岛盛嘉信息科技有限公司 A novel tower crane
CN104310233A (en) * 2014-08-21 2015-01-28 四川金锋建设有限公司 An intelligent tower crane
CN104444858A (en) * 2014-12-08 2015-03-25 苏州汇诚智造工业设计有限公司 Tower crane with watering function and manufacturing method thereof
CN104495627A (en) * 2014-12-23 2015-04-08 江苏一箭建设工程有限公司常熟分公司 High-safety crane
CN104843600A (en) * 2015-06-10 2015-08-19 马妮 Tower crane structure with weight detection
CN104843600B (en) * 2015-06-10 2017-04-26 上海水纹信息科技有限公司 Tower crane structure with weight detection
CN104986676A (en) * 2015-07-27 2015-10-21 山东华辉自动化设备有限公司 Tower crane comprehensive intelligent monitoring device
CN106494290A (en) * 2016-11-11 2017-03-15 温州雏鹰科技有限公司 Electric power rush-repair vehicle
CN106629495A (en) * 2017-03-07 2017-05-10 安徽江淮银联重型工程机械有限公司 Forklift portal frame and safety protection system
CN109850768A (en) * 2018-12-03 2019-06-07 中国建筑第八工程局有限公司 Vertical transport equipment for assembled architecture

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