CN201857096U

CN201857096U - Bottle straightening machine

Info

Publication number: CN201857096U
Application number: CN2010205579183U
Authority: CN
Inventors: 王启民; 王涛
Original assignee: Individual
Current assignee: Individual
Priority date: 2010-10-12
Filing date: 2010-10-12
Publication date: 2011-06-08
Anticipated expiration: 2020-10-12

Abstract

The utility model discloses a bottle straightening machine comprising a supporting rack provided with a conveying belt, a locating plate mechanism, a bottle stirring mechanism, a bottle guiding mechanism and a bottle connecting wheel mechanism; the locating plate mechanism and the bottle stirring mechanism are positioned above the conveying belt; the bottle guiding mechanism and the bottle connecting wheel mechanism are positioned at one side of the outlet end of the conveying belt; the bottle guiding mechanism is positioned above the bottle connecting wheel mechanism; the conveying belt comprises a plurality of rotary shafts arranged in parallel; any two adjacent rotary shafts are connected through a second transmission device capable of realizing variable speed rotation; and one rotary shaft of the conveying belt is connected with a power device. The bottle straightening machine can overcome the defect in the prior art, can arrange and stack wine bottles automatically under the premise that the low damage rate of wine bottle is ensured, so that messed wine bottles are quickly sorted without large quantities of labor, thereby greatly improving the production efficiency and reducing the labor intensity of workers.

Description

Bottle managing machine

Technical field

The utility model relates to the bottle collating unit, the specifically a kind of bottle managing machine that can put bottle automatically in order.

Background technology

At present, in liquor industry, the processing mode that old bottle utilizes is generally: recovery, piling, case, transport, reach the standard grade, by Cargo unloader empty bottle is grabbed out to be put into to send in the bottle washing machine on the load-transfer device then and clean.In this serial link, in the piling process and after the cleaning process, need to adopt and manually bottle is put in order, stacked, in this process, need expend a large amount of manpowers, labor strength is very big, and damage bottle when stacking easily, production efficiency is low, the productive costs height.Existing all kinds of bottle-sorting device can be realized the reason bottle in theory, but in practical operation, has bottle damage rate height, and the bottle fragment is difficult to discharge, and easily blocks the action component of device, forces bottle-sorting device to shut down cleaning, the problem that is difficult to continuous working; Compare with artificial reason bottle, not only can't improve reason bottle efficient, reduce working strength of workers, a large amount of bottles are damaged can't be reclaimed, and has increased the productive costs of liquor-making enterprise.

The utility model content

The purpose of this utility model is to provide bottle managing machine, it can overcome the deficiencies in the prior art, can be under the prerequisite that guarantees the low damage rate of bottle, automatically bottle is put in order, stacked, mixed and disorderly bottle is made in order fast, need not a large amount of manpowers, improved production efficiency greatly, reduced labor strength.

The utility model is achieved through the following technical solutions for achieving the above object: bottle managing machine, comprise bracing frame, and load-transfer device, locating plate mechanism, bottle moving mechanism, bottle guide mechanism are installed on the bracing frame and are connect a bottle wheel mechanism; Locating plate mechanism and bottle moving mechanism are positioned at the top of load-transfer device, bottle guide mechanism and connect exit end one side that bottle wheel mechanism is positioned at load-transfer device, bottle guide mechanism is positioned at and connects a bottle wheel mechanism top, described load-transfer device is made of several rotating shafts that distribute side by side, connect by second driving device that can realize the speed change transmission between wantonly two adjacent rotating shafts, have a rotating shaft to be connected in the load-transfer device with engine installation.

For further realizing the purpose of this utility model, can also realize by the following technical solutions: described locating plate mechanism is connected and composed by hydraulic actuating cylinder, retaining bottle board S. A., rocking bar and retaining bottle board, one end of hydraulic actuating cylinder and bracing frame are hinged, retaining bottle board is connected with bracing frame by the retaining bottle board S. A., rocking bar is installed on the retaining bottle board, and the piston rod of rocking bar and hydraulic actuating cylinder is hinged.Described bottle guide mechanism is to rotate roller.Described bottle moving mechanism is connected and composed by several bottle-shifting boards, second messenger chain and two retaining bottle board sprocket wheels, between the retaining bottle board sprocket wheel second messenger chain is installed on two, on second messenger chain bottle-shifting board is installed.Described second driving device is a gear drive.Described second driving device is a chain wheel driving mechanism.Ratchet reason bottle platform is installed on the bracing frame, and ratchet reason bottle platform is managed bottle rack, driving band, ratchet shaft and bottle tidying plate by ratchet and is connected and composed; Several driving band arrangement in parallels, the parallel distribution of several ratchet shafts, ratchet shaft is vertical with driving band, and bottle tidying plate is installed on the ratchet shaft, and bottle tidying plate is between adjacent two driving bands; Described driving band is connected and composed by driving band driving wheel, driving band flower wheel and the 3rd messenger chain, on the every ratchet shaft sprocket wheel is installed, sprocket wheel and the engagement of the 3rd messenger chain.Described bottle tidying plate is the wheel disc that is provided with three guide plates, three rounded rectangular distributions of guide plate.Roller reason bottle platform is installed on the bracing frame, roller reason bottle platform comprises erecting frame, at least one gear unit is installed on the erecting frame, each gear unit is made up of the first arrangement axle, the second arrangement axle and two transmission shafts, a transmission shaft is between the first arrangement axle and the second arrangement axle, and another root transmission shaft is positioned at a side of the first arrangement axle or the second arrangement axle; The first arrangement axle is gone up at least two big transmission rubber tires is installed, the second arrangement axle is gone up at least two big transmission rubber tires is installed, the direction that above-mentioned all big transmission rubber tires advance along bottle is divided into number row, and row's number equates that with the quantity of big transmission rubber tire promptly each big transmission rubber tire accounts for a row separately; The transmission device that is rotated by speed change between wantonly two adjacent shafts in the described gear unit connects; Electrical motor is installed on the erecting frame, and electrical motor is connected with a axle in the gear unit, with electrical motor bonded assembly axle be imput shaft, other axles all are driven shafts.Every first arrangement axle is gone up the moving rubber tire of brief biography is installed, the quantity of the moving rubber tire of brief biography total identical with big transmission rubber tire in the gear unit, and the moving rubber tire of each brief biography is corresponding one by one with big transmission rubber tire with gear unit, is positioned at together and arranges.

Good effect of the present utility model is: it can make bottle in order automatically, and it is neat that mixed and disorderly bottle bottom is put down automatically, need not manual sorting, can significantly reduce manpower requirement, enhances productivity, and reduces production costs.Its load-transfer device is made of side by side several rotating shafts; there is the gap between adjacent two rotating shafts; when in case fragmentation appears in bottle; fragment can be discharged smoothly by the gap; thereby can solve the working part that the bottle fragment that exists in the former reasonable bottle equipment easily blocks equipment; force the problem of equipment downtime, work efficiency is higher, and stability is better.The bottle moving device adopts the belt conveyor mode, and push rod comes and keeps parallel motion when promoting bottle, promotes bottle and accurately puts in place, guarantees that bottle falls in the bottleneck, improves stabilization of equipment performance; The bottleneck bottom that falls is provided with delivery wheel and product conveying belt, can automatically the bottle of making in order be transported to subsequent processing, need not a dead lift, reduces labour intensity, enhances productivity; Wide accommodation can be used for cleaning different big quarter bottles; Simple for structure rationally etc.

Description of drawings

Fig. 1 is a structural representation of the present utility model; Fig. 2 is that the utility model is equipped with roller reason bottle platform and ratchet reason bottle flat-bed structural representation; Fig. 3 is that the A of Fig. 2 is to amplifying the TV structure scheme drawing.

Reference numeral: moving rubber tire 3 large transmission rubber tire 4 transmission mechanisms 5 first arrangement axles 6 motor 7 power transmission shafts 8 second arrangement axles 9 hydraulic cylinders 10 retaining bottle board rotating shafts 11 retaining bottle boards 12 gearboxes 13 second retaining bottle board driving-discs 14 first driving-chains 15 hold down gags 16 first platforms 17 bottle-shifting boards 18 second driving-chains 19 retaining bottle board sprocket wheels 20 bracing frames 21 of 1 installing rack, 2 brief biographies rotate roller 22 delivery wheels 23 conveyer belts 24 driven gears 25 first motors 26 driving gears 27 second transmission mechanisms 28 second motors 29 bottle-shifting boards 30 second travelling gears 31 first driving shafts 32 ratchets reason bottle rack 33 ratchet shafts 34 the 3rd driving-chain 36 rotating shafts 37 rocking bars.

The specific embodiment

The utility model is described in further detail for the contrast accompanying drawing:

Bottle managing machine of the present utility model comprises bracing frame 20, load-transfer device, locating plate mechanism, bottle moving mechanism, bottle guide mechanism is installed on the bracing frame 20 and is connect a bottle wheel mechanism; Locating plate mechanism and bottle moving mechanism are positioned at the top of load-transfer device, bottle guide mechanism and connect exit end one side that bottle wheel mechanism is positioned at load-transfer device, bottle guide mechanism is positioned at and connects a bottle wheel mechanism top, described load-transfer device is made of several rotating shafts 36 that distribute side by side, connect by second driving device 27 that can realize the speed change transmission between wantonly two adjacent rotating shafts 36, have a rotating shaft 36 to be connected in the load-transfer device with engine installation; For the bottle that moves is suitably slowed down, prevent that bottle from shifting out at a high speed, can't be as required under mouthful on the position fall, first platform 16 can be installed on the bracing frame 20, first platform 16 is positioned at the exit end of load-transfer device, and the gap between the bottle guide mechanism and first platform 16 is the bottleneck that falls.Can realize second driving device 27 of speed change transmission, make the rotating speed of all rotating shafts 36 of load-transfer device to increase successively from load-transfer device entrance point to exit end.

During work, described load-transfer device drives bottle and moves to the bottleneck direction that falls, and the spacings in moving process between the two row's bottles of front and back are widened gradually, thus two row's bottle collision fragmentations before and after preventing effectively; Bottle moves to locating plate mechanism place, and the locating plate mechanism action blocks row's bottle, and effect is with the bottle alignment of arranging, and makes with each bottle of row all equal apart from the distance of the bottleneck that falls.Locating plate mechanism opens after stopping the bottle certain hour, be arranged neat bottle and under the drive of load-transfer device, advance to bottle moving mechanism when place, bottle by load-transfer device move on first platform 16 slow down after, bottle moving mechanism continues bottle to stir to the bottleneck that falls by first platform 16 again.In the process of stirring, with bottle end bottle forward in row's bottle because the bottle end, is heavier, can fall early than bottleneck bottle forward, and bottleneck upwards the bottle end downward; Bottleneck bottle forward in addition and since self center of gravity partially after, therefore, need under further the stirring of bottle moving mechanism, to continue to move forward to the bottle guide mechanism place, bottleneck is lifted by bottle guide mechanism, when shifting out first platform 16 fully at the bottom of the bottle, can by the bottle mouth position that falls with bottle at the bottom of downward state fall.The bottle that falls through the bottleneck that falls all can fall on the delivery wheel 22, is rotated to place on the belt conveyor 23 by delivery wheel 22 again and transports.Through the arrangement of described bottle managing machine, originally the mixed and disorderly bottle of front and back position is just by efficient quick ground marshalling, and stacks by the state on beneath mouthful.Locating plate mechanism stops that the time of bottle can be according to the speed setting of load-transfer device shaft 36.

Described locating plate mechanism can be in China's application, and Granted publication number is 201458317U, Granted publication day be put down in writing in the patent document on May 12nd, 2010 connect and compose the mechanism that stops that bottle advances by " thrust unit 17 " and " retaining bottle board 8 ".

As shown in Figure 1, described locating plate mechanism can be connected and composed by hydraulic actuating cylinder 9, retaining bottle board S. A. 10, rocking bar 37 and retaining bottle board 11, one end of hydraulic actuating cylinder 9 and bracing frame 20 are hinged, retaining bottle board 11 is connected with bracing frame 20 by retaining bottle board S. A. 10, rocking bar 37 is installed on the retaining bottle board 11, and rocking bar 37 is hinged with the piston rod of hydraulic actuating cylinder 9.During use, hydraulic actuating cylinder 9 drives retaining bottle board 11 by rocking bar 37 and rotates relative to bracing frame 20, realize retaining bottle board 11 on lift and fall, retaining bottle board 11 can stop bottle when falling, can decontrol by row's bottle that arrangement is neat when lifting on the retaining bottle board 11, make it move on, control the opportunity of carrying bottle to bottle moving mechanism bottom, guarantee that the parts of stirring of bottle moving mechanism are only stirred row's bottle and advanced and fallen by the bottleneck that falls with this.Retaining bottle board 11 is the parts that stop bottle, and the width of retaining bottle board 11 should be can stop enough that all bottles with row are as the criterion on the load-transfer device.The locating plate mechanism of this scheme can overcome the deficiency of the scheme of putting down in writing in the patent document that Granted publication number is 201458317U, can prevent effectively that " thrust unit 17 " will upwards hold up through the bottle on it, cause the situation of the damage of bottle to take place.

As shown in Figure 1, described bottle guide mechanism is to rotate roller 21, and the rotation direction of rotating roller 21 is identical with rotating shaft 36, after bottleneck bottle forward is in contact with it, rotate 21 pairs of bottles of roller and play pulling function, make it shift out first platform 16 fully, thereby move down at the bottom of making bottle.Rotate roller 21 and also can prevent effectively and bottle generation rigid collision, avoid bottle to damage.Rotating roller 21 can be by the motor-driven of a platform independent, so that adjust its rotating speed according to user's needs.

As shown in Figure 1, described bottle moving mechanism can be connected and composed by several bottle-shifting boards 17, second messenger chain 18 and two retaining bottle board sprocket wheels 19, installs between the retaining bottle board sprocket wheel 19 on two bottle-shifting board 17 is installed on second messenger chain, 18, the second messenger chains 18.Two retaining bottle board sprocket wheels 19 drive second messenger chain 18 and rotate under the drive of actuating devices such as electrical motor, second messenger chain 18 drives several bottle-shifting boards 17 and stirs bottle.Described bottle moving mechanism can be in China's application, and Granted publication number is 201458317U, and Granted publication day is " bottle pushing apparatus 10 " put down in writing in the patent document on May 12nd, 2010.

Described second driving device 27 is gear drives, be in adjacent two rotating shafts 36 the different gear of the number of teeth to be installed respectively, the number of teeth that the rotating shaft 36 of close described load-transfer device exit end cogs is less than the gear number of teeth near the rotating shaft 36 of entrance point, thereby realizes that several rotating shaft 36 rotating speeds increase successively.

Described second driving device 27 is chain wheel driving mechanisms, in promptly adjacent two rotating shafts 36 the different sprocket wheel of the number of teeth is installed respectively, increases successively so that realize the rotating speed of several rotating shafts 36.

For making bottle enter load-transfer device arrangement before branch, to improve reason bottle efficient, as shown in Figures 2 and 3, a ratchet reason bottle platform is installed on the bracing frame 20, ratchet reason bottle platform is connected and composed by ratchet reason bottle rack 32, driving band, ratchet shaft 33 and bottle tidying plate 29; Several driving band arrangement in parallels, several ratchet shaft 33 parallel distributions, ratchet shaft 33 is vertical with driving band, and bottle tidying plate 29 is installed on the ratchet shaft 33, and bottle tidying plate 29 is between adjacent two driving bands; Described driving band is connected and composed by driving band driving wheel 31, driving band flower wheel 30 and the 3rd messenger chain 34, on the every ratchet shaft 33 sprocket wheel is installed, sprocket wheel and 34 engagements of the 3rd messenger chain.Driving band drives bottle and moves under the drive of engine installation, bottle tidying plate 29 is with bottle arrangement branch.

As shown in Figure 1, described bottle tidying plate 29 is the wheel discs that are provided with three guide plates, three rounded rectangular distributions of guide plate.The efficient that the bottle tidying plate 29 of this structure is made bottle in order is higher.

In order further rambling bottle efficiently to be handled, as shown in Figures 2 and 3, roller reason bottle platform is installed on the bracing frame 20, and roller reason bottle platform comprises erecting frame 1, and at least one gear unit is installed on the erecting frame 1, each gear unit is made up of 8 and two transmission shafts 7 of the first arrangement axle, 5, the second arrangement axle, gear unit is the passage that bottle advances, and for bottle provides the power that advances, and bottle is made in order, that is, the bottleneck that makes bottle towards or the bottle direction of advancing dorsad.Between the first arrangement axle, the 5 and second arrangement axle 8, another root transmission shaft 7 is positioned at a side of the first arrangement axle, the 5 or second arrangement axle 8 to each gear unit by a transmission shaft 7; On the first arrangement axle 5 at least two big transmission rubber tires 3 are installed, on the second arrangement axle 8 at least two big transmission rubber tires 3 are installed, the direction that above-mentioned all big transmission rubber tires 3 advance along bottle is divided into number row, row's number equates with the quantity of big transmission rubber tire 3, be that each big transmission rubber tire 3 accounts for a row separately, big transmission rubber tire 3 is arranged in a manner described, make the height of the spacing of the adjacent two big transmission rubber tires of arranging 3 less than bottle, thereby can guarantee, all non-bottles of making state in order will inevitably be run into big transmission rubber tire 3 in the process of advancing, guarantee that all bottles all can be made in order; The transmission device 4 that is rotated by speed change between wantonly two adjacent shafts in the described gear unit connects.Transmission device 4 need guarantee that the rotation direction of all is identical, and guarantees that the rotating speed of the axis of orientation that advances along bottle increases successively.The direction rotating speed that axle in the gear unit is advanced along bottle increases successively, can prevent bottle mutual damaged in collision in the process of advancing with bottle along its direction space out that advances.Electrical motor 6 is installed on the erecting frame 1, and electrical motor 6 is connected with a axle in the gear unit, with electrical motor 6 bonded assembly axles are imput shaft, other all are driven shafts.

During the reason bottle, pour on the described roller reason bottle platform stacking mixed and disorderly bottle, bottle moves forward under the rotation of the first arrangement axle, 5, second arrangement axle 8 and transmission shaft 7; In the moving process, when the non-bottle of making state in order runs into big transmission rubber tire 3, big transmission rubber tire 3 can't be crossed in the bottleneck of bottle or the bottle end, big transmission rubber tire 3 forces the two ends speed of advance difference of bottle and rotates, thereby make bottle obtain adjusting for the first time, when adjusted bottle is met another big transmission rubber tire 3 again, carry out the second time and adjust, a common bottle just can be in bottleneck or the bottle end state of making in order towards the bottle working direction through twice adjustment.

For improving reason bottle effect, preventing only has a gear unit on the erecting frame 1, the transmission stroke is shorter, have bottle and have little time situation about being made in order, can two, three, four or more a plurality of gear unit be installed successively along the direction that bottle advances on the erecting frame 1, with stroke that increases bottle and the probability of meeting, thereby guarantee that all bottles are all made in order with big transmission rubber tire 3.In adjacent two gear units, at a distance of also connecting between two nearest axles by transmission device 4.Along the direction that bottle advances, its rotating speed of axle of all gear units increases successively.

For reducing the area of contact of the first arrangement axle 5 and bottle, make bottle advance and rotate in the adjustment process, the moving rubber tire 2 of brief biography is installed on the every first arrangement axle 5, the quantity of the moving rubber tire 2 of brief biography with transmission rubber tire 3 total identical greatly in the gear unit, the moving rubber tire 2 of each brief biography is corresponding one by one with big transmission rubber tire 3 with gear unit, is positioned at same row.Between the coaxial two adjacent big transmission rubber tires 3 on the first arrangement axle, the 5 and second arrangement axle 8 the moving rubber tire 2 of a brief biography can be installed also, to reduce the resistance that bottle changes.

Described delivery wheel 22 can be in China application, and Granted publication number is 201458317U, and Granted publication day is " delivery wheel 15 " put down in writing in the patent document on May 12nd, 2010.When bottle is fallen by the bottleneck that falls, control " delivery wheel 15 ", bottle is fallen on " material receiving 24 ", rotate then " delivery wheel 15 ", " plate 25 connects material " promotes bottle and falls on the finished product belt conveyor 23, and automatic transport reduces a dead lift to subsequent processing, reduce labour intensity, enhance productivity.

The utility model not technology contents of detailed description is known technology.

Claims

1. bottle managing machine comprises bracing frame (20), and bracing frame (20) is gone up and load-transfer device, locating plate mechanism, bottle moving mechanism, bottle guide mechanism is installed and connect a bottle wheel mechanism; Locating plate mechanism and bottle moving mechanism are positioned at the top of load-transfer device, bottle guide mechanism and connect exit end one side that bottle wheel mechanism is positioned at load-transfer device, bottle guide mechanism is positioned at and connects a bottle wheel mechanism top, it is characterized in that: described load-transfer device is made of several rotating shafts (36) that distribute side by side, connect by second driving device (27) that can realize the speed change transmission between wantonly two adjacent rotating shafts (36), have a rotating shaft (36) to be connected in the load-transfer device with engine installation.

2. bottle managing machine according to claim 1, it is characterized in that: described locating plate mechanism is connected and composed by hydraulic actuating cylinder (9), retaining bottle board S. A. (10), rocking bar (37) and retaining bottle board (11), one end of hydraulic actuating cylinder (9) and bracing frame (20) are hinged, retaining bottle board (11) is connected with bracing frame (20) by retaining bottle board S. A. (10), retaining bottle board (11) is gone up rocking bar (37) is installed, and rocking bar (37) is hinged with the piston rod of hydraulic actuating cylinder (9).

3. bottle managing machine according to claim 1 is characterized in that: described bottle guide mechanism is to rotate roller (21).

4. bottle managing machine according to claim 1, it is characterized in that: described bottle moving mechanism is connected and composed by several bottle-shifting boards (17), second messenger chain (18) and two retaining bottle board sprocket wheels (19), second messenger chain (18) is installed between the retaining bottle board sprocket wheel (19) on two, and second messenger chain (18) is gone up bottle-shifting board (17) is installed.

5. bottle managing machine according to claim 1 is characterized in that: described second driving device (27) is a gear drive.

6. bottle managing machine according to claim 1 is characterized in that: described second driving device (27) is a chain wheel driving mechanism.

7. bottle managing machine according to claim 1 is characterized in that: bracing frame (20) is gone up ratchet reason bottle platform is installed, and ratchet reason bottle platform is managed bottle rack (32), driving band, ratchet shaft (33) and bottle tidying plate (29) by ratchet and connected and composed; Several driving band arrangement in parallels, the parallel distribution of several ratchet shafts (33), ratchet shaft (33) is vertical with driving band, and ratchet shaft (33) is gone up bottle tidying plate (29) is installed, and bottle tidying plate (29) is between adjacent two driving bands; Described driving band is connected and composed by driving band driving wheel (31), driving band flower wheel (30) and the 3rd messenger chain (34), and every ratchet shaft (33) is gone up sprocket wheel is installed, sprocket wheel and the 3rd messenger chain (34) engagement.

8. bottle managing machine according to claim 7 is characterized in that: described bottle tidying plate (29) is the wheel disc that is provided with three guide plates, three rounded rectangular distributions of guide plate.

9. bottle managing machine according to claim 1, it is characterized in that: bracing frame (20) is gone up roller reason bottle platform is installed, roller reason bottle platform comprises erecting frame (1), erecting frame (1) is gone up at least one gear unit is installed, each gear unit is made up of the first arrangement axle (5), the second arrangement axle (8) and two transmission shafts (7), a transmission shaft (7) is positioned between the first arrangement axle (5) and the second arrangement axle (8), and another root transmission shaft (7) is positioned at a side of the first arrangement axle (5) or the second arrangement axle (8); The first arrangement axle (5) is gone up at least two big transmission rubber tires (3) is installed, the second arrangement axle (8) is gone up at least two big transmission rubber tires (3) is installed, the direction that above-mentioned all big transmission rubber tires (3) advance along bottle is divided into number row, row's number equates that with the quantity of big transmission rubber tire (3) promptly each big transmission rubber tire (3) accounts for a row separately; The transmission device (4) that is rotated by speed change between wantonly two adjacent shafts in the described gear unit connects; Erecting frame (1) go up to be installed electrical motor (6), and electrical motor (6) is connected with a axle in the gear unit, with electrical motor (6) bonded assembly axle be imput shaft, other all are driven shafts.

10. bottle managing machine according to claim 1, it is characterized in that: every first arrangement axle (5) is gone up the moving rubber tire (2) of brief biography is installed, the quantity that brief biography moves rubber tire (2) total identical with big transmission rubber tire (3) in the gear unit, it is corresponding one by one with big transmission rubber tire (3) with gear unit that each brief biography moves rubber tire (2), is positioned at row.