CN201817577U - Heat-insulating cage and ingot furnace with same - Google Patents
Heat-insulating cage and ingot furnace with same Download PDFInfo
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- CN201817577U CN201817577U CN201020263695XU CN201020263695U CN201817577U CN 201817577 U CN201817577 U CN 201817577U CN 201020263695X U CN201020263695X U CN 201020263695XU CN 201020263695 U CN201020263695 U CN 201020263695U CN 201817577 U CN201817577 U CN 201817577U
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Abstract
The utility model discloses a heat-insulating cage which is used for polycrystal ingot furnaces. The heat-insulating cage comprises a top plate and side plats and is characterized in that heat reflecting layers are formed on the inner sides of inner layers of the top plate and/or the side plates, wherein the material selection of the heat reflecting layer needs to meet the following condition: the reflecting amount of the heat entering the reflecting layers is larger than the reflecting amount of the heat entering the inner layers of the top plate and/or the side plates. Due to the adoption of the heat-insulating cage, the heat radiated to the heat-insulating cage is effectively reflected back to the inner part of a furnace body again, therefore, the problem of heat waste is solved to certain extent, and the heat power consumption is reduced. The utility model further discloses an ingot furnace with the heat-insulating cage.
Description
Technical field
The utility model relates to technical field of manufacturing semiconductors, particularly a kind of ingot furnace that is used for the heat-insulation cage of polycrystalline material ingot furnace and adopts this heat-insulation cage.
Background technology
In the production process of polycrystalline silicon used for solar battery sheet, adopt polycrystalline silicon ingot or purifying furnace to make the silicon melt directional freeze usually, thereby generate silicon ingot.
Existing ingot furnace generally comprises: upper furnace body; Lower furnace body, described lower furnace body match with described upper furnace body and are vertically removable; Be arranged on the bracing or strutting arrangement in the described lower furnace body, described bracing or strutting arrangement is provided with crucible; Be arranged on the heat shielding of the opening end of described crucible, the center of described heat shielding is provided with the gas entrance hole; At least one well heater, described well heater are used for when described lower furnace body and described upper furnace body closure described crucible being heated; And heat-insulation cage, described heat-insulation cage is arranged in the described upper furnace body, and covers described at least one well heater, and in the vertical direction can move up and down.
Cover the well heater of described ingot furnace and the heat-insulation cage of crucible and comprise top board and side plate, the material of side plate is the charcoal felt material normally, and the material of top board mainly is charcoal felt material and carbon-carbon composite.Therefore the shortcoming of prior art is, no matter is charcoal felt material or carbon-carbon composite, and its heat reflectivity is low, causes the silicon melt surface emissivity in well heater, crucible and the crucible can not usable reflection to the heat of heat-insulation cage, thereby causes a large amount of heat wastes.Because ingot casting process current consumption is very big, the ingot casting production of a 450Kg approximately needs thousands of degree electricity, even if so economize on electricity and 5% also can produce huge benefit.
The utility model content
In view of this, the purpose of this utility model is intended to solve at least one of above-mentioned technological deficiency, particularly solves in the semiconductor material growing process such as present polysilicon because the problem of the low heat waste that causes of heat-insulation cage material heat reflectivity.
For overcoming the above problems, the utility model has proposed a kind of heat-insulation cage on the one hand, be used for the polycrystalline ingot furnace, described heat-insulation cage comprises top board and side plate, it is characterized in that, inboard at the internal layer of described top board and/or side plate is formed with heat-reflecting layer, and wherein, the material of described heat-reflecting layer is chosen to, to the volume reflection that incides the heat on the described heat-reflecting layer volume reflection greater than on the internal layer that described heat is incided internally described top board and/or side plate the time.
According to an embodiment of the present utility model, wherein, described heat-reflecting layer comprises graphite by being selected from, silicon-containing compound, anti-2000 ℃ of metals, boride, carbide, any one or more material in the group of nitride forms, described silicon-containing compound comprises silicon carbide, silicon nitride, silicon boride, described anti-2000 ℃ of metals comprise tungsten, molybdenum, tantalum, niobium and alloy thereof, described boride comprises norbide, boron nitride, zirconium boride 99.5004323A8ure, lanthanum boride, titanium boride, tantalum boride, chromium boride, tungsten boride, molybdenum boride, vanadium boride, niobium (Nb) boride, described carbide comprises chromium carbide, tantalum carbide, vanadium carbide, zirconium carbide, wolfram varbide, molybdenum carbide, titanium carbide, niobium carbide, described nitride comprises titanium nitride, tungsten nitride, molybdenum nitride, chromium nitride, niobium nitride, zirconium nitride, tantalum nitride, vanadium nitride.
According to an embodiment of the present utility model, wherein, the surfaceness of the internal surface of described heat-reflecting layer is less than 25 μ m.
According to an embodiment of the present utility model, wherein, described heat-reflecting layer is made of the film that forms by CVD (Chemical Vapor Deposition) method.
According to an embodiment of the present utility model, wherein, described heat-reflecting layer is made of pad.
According to an embodiment of the present utility model, wherein, described pad is a plurality of, and described pad is connected to described heat-insulation cage by fastening piece.
Be formed with the heat-insulation cage of heat-reflecting layer by the internal surface of the utility model embodiment, because to the volume reflection that incides the heat on the described heat-reflecting layer volume reflection greater than on the internal layer of top board that described heat is incided heat-insulation cage and/or side plate the time, thereby can be with the heat that is radiated heat-insulation cage reflected back body of heater inside more, solve the problem of heat waste to a certain extent, reduced heat power consumption.
In addition, improve the smooth finish on heat-reflecting layer surface, can further improve this surperficial heat reflectivity.
Further, the utility model proposes a kind of ingot furnace, comprising: upper furnace body; Lower furnace body, described lower furnace body match with described upper furnace body and are vertically removable; Be arranged on the bracing or strutting arrangement in the described lower furnace body, described bracing or strutting arrangement is provided with crucible; Be arranged on the heat shielding of the opening end of described crucible, the center of described heat shielding is provided with the gas entrance hole; At least one well heater, described well heater are used for when described lower furnace body and described upper furnace body closure described crucible being heated; And heat-insulation cage, described heat-insulation cage is arranged in the described upper furnace body, and cover described at least one well heater, and in the vertical direction can move up and down, described heat-insulation cage comprises top board and side plate, wherein, be formed with heat-reflecting layer in the inboard of the internal layer of described top board and/or side plate, the material of described heat-reflecting layer is chosen to, to the volume reflection that incides the heat on the described heat-reflecting layer volume reflection greater than on the internal layer that described heat is incided described top board and/or side plate the time.
Ingot furnace according to the utility model embodiment proposes can improve heat reflectivity by heat-insulation cage, thereby reduces heat power consumption, reduces production costs, and the ingot furnace of process evidence the utility model embodiment can save energy more than 5%.And the ingot furnace that proposes of the utility model embodiment not only can be used for the preparation of polysilicon, also can be used for the preparation of directional solidification method growing single-crystal silicon, germanium or other compound semiconductors.
Additional aspect of the utility model and advantage part in the following description provide, and part will become obviously from the following description, or recognize by practice of the present utility model.
Description of drawings
The utility model above-mentioned and/or additional aspect and advantage from obviously and easily understanding becoming the description of embodiment, wherein below in conjunction with accompanying drawing:
Fig. 1 a has shown the cross sectional representation according to the heat-insulation cage top board of an embodiment of the present utility model;
Fig. 1 b shown according to the heat-insulation cage top board of an embodiment of the utility model, along the orthographic plan of the direction A of Fig. 1 a;
Fig. 1 c shown according to the heat-insulation cage top board of another embodiment of the utility model, along the orthographic plan of the direction A of Fig. 1 a;
Fig. 1 d has shown the cross sectional representation according to the heat-insulation cage of another embodiment of the utility model;
Fig. 2 a has shown the installment state synoptic diagram according to the polycrystalline silicon ingot or purifying furnace of an embodiment of the present utility model;
Fig. 2 b has shown the user mode synoptic diagram according to the polysilicon casting stove of an embodiment of the present utility model.
Embodiment
The heat-insulation cage that is generally used for polycrystalline furnace comprises top board and plate portion, and top board is made of carbon-carbon composite matrix and thermal insulation layer, and its thermal insulation layer can be positioned at the inboard of matrix, also can be positioned at the outside of matrix; Side plate mainly is made of thermal insulation layer, and certainly, side plate also can have multilayered structure, such as having identical structure with top board.And for simplicity, in the utility model, will be positioned at be referred to as " internal layer " of the top board of heat-insulation cage and/or side plate inboard, and be positioned at be referred to as " skin " in the outside, under the situation that side plate only is made of one deck, also it is called " internal layer ".Need to prove, the still structure in the outside no matter in inboard that the thermal insulation layer of top board is arranged in matrix, no matter side plate is can be suitable for the utility model in individual layer or the multiwalled structure, in following examples only be that the thermal insulation layer of top board is positioned at carbon-to-carbon based composites matrix downside and heat-insulation cage that side plate is made of thermal insulation layer is that example describes with the structure, but this example only is to be used to illustrate of the present utility model, and can not be interpreted as restriction of the present utility model.
The utility model further increases one or more heat-reflecting layers at the top board of heat-insulation cage and/or the inboard of internal layer of side plate, thereby can improve heat reflectivity effectively, can reduce heat power consumption widely, reduces production costs.Heat-insulation cage of the present utility model can be used in the various ingot furnaces, for example in the preparation equipment of polycrystalline and silicon single crystal ingot furnace, germanium or other compound semiconductors.Describe in detail below with reference to accompanying drawings according to heat-insulation cage of the present utility model.
Describe embodiment of the present utility model below in detail, the example of described embodiment is shown in the drawings, and wherein identical from start to finish or similar label is represented identical or similar elements or the element with identical or similar functions.Below by the embodiment that is described with reference to the drawings is exemplary, only is used to explain the utility model, and can not be interpreted as restriction of the present utility model.
As shown in Figure 1a, be the cross sectional representation of the top board 210 of the heat-insulation cage 200 of an embodiment of the present utility model.It is outer 211 that this top board 210 comprises, is positioned at the internal layer 212 under outer 211 and is positioned at heat-reflecting layer 213 under the internal layer 212.The material of described heat-reflecting layer 213 is chosen to, to the volume reflection that incides the heat on the described heat-reflecting layer 213 volume reflection when inciding described heat on the internal layer 212, and this heat-reflecting layer 213 can anti-high temperature more than 2000 ℃.
According to an embodiment of the present utility model, described heat-reflecting layer 213 can also have the smooth finish higher than the thermal insulation layer of routine, according to a preferred embodiment of the present utility model, the surfaceness (Ra) of this heat-reflecting material plate 213 can be processed into less than 25 μ m, so that the surface has high heat reflectivity.According to an embodiment of the present utility model, the surfaceness of described heat-reflecting layer 213 (Ra) is processed into less than 12.5 μ m, even in follow-up use, also can guarantee the heat reflection performance of this heat-reflecting layer 213 when its surface deposition has settling thus.
The applicant is through discovering, for satisfying these conditions, as preferred implementation of the present utility model, described heat-reflecting layer 213 can be formed by any one or more material that is selected from the group that comprises graphite, silicon-containing compound, anti-2000 ℃ of metals, boride, carbide, nitride.
Described silicon-containing compound comprises silicon carbide, silicon nitride, silicon boride.
Described anti-2000 ℃ of metals comprise tungsten, molybdenum, tantalum, niobium and alloy thereof.
Described boride comprises norbide, boron nitride, zirconium boride 99.5004323A8ure, lanthanum boride, titanium boride, tantalum boride, chromium boride, tungsten boride, molybdenum boride, vanadium boride, niobium (Nb) boride.
Described carbide comprises chromium carbide, tantalum carbide, vanadium carbide, zirconium carbide, wolfram varbide, molybdenum carbide, titanium carbide, niobium carbide.
Described nitride comprises titanium nitride, tungsten nitride, molybdenum nitride, chromium nitride, niobium nitride, zirconium nitride, tantalum nitride, vanadium nitride.
Need to prove; in the utility model embodiment, can under thermal insulation layer 212, directly increase heat-reflecting layer 213; but those skilled in the art should expect; can also between internal layer 212 and heat-reflecting layer 213, increase one or more layers transition layer again; perhaps be formed with cavity between internal layer 212 and heat-reflecting layer 213, these all should be included within the protection domain of the present utility model.In addition,, in Fig. 1, have tangible interface between internal layer 212 and the heat-reflecting layer 213 (for example graphite cake), but in practice owing to the interaction between two kinds of materials, its interface may not be clear for illustrated clear.
According to an embodiment of the present utility model, described heat-reflecting layer 213 is made of the film that forms on the internal surface of the top board of described heat-insulation cage by CVD (Chemical Vapor Deposition) method.
According to another embodiment of the present utility model, described heat-reflecting layer 213 is made of the pad of pad on described top board internal surface.Described pad promptly can cover top board integral body and form a monoblock, also can form a plurality of pads of suitable size, is connected to described top board by fastening piece.With reference to figure 1b, Fig. 1 c above-mentioned embodiment is described particularly.
Fig. 1 b shown according to first embodiment of the present utility model, along the upward view of the direction A of Fig. 1 a.According to an embodiment of the present utility model, described heat-reflecting layer 213 can comprise one or more heat-reflecting layer member.4 in Fig. 1 b, have been shown, promptly 2131,2132,2133,2134.Need to prove, be for exemplary purposes shown in Fig. 1 b, rather than in order to limit protection domain of the present utility model.
Fig. 1 c shown according to second embodiment of the present utility model, along the upward view of the direction A of Fig. 1 a.As shown in Fig. 1 c, on the internal layer 2120 of top board 2100, be fixed with a plurality of heat-reflecting layer members 2130 with fastening piece 2140 (for example screw or pin).Described fastening piece 2140 can be made by the material that forms above-mentioned heat-reflecting layer or carbon fibre material or carbon-carbon composite.
Fig. 1 d has shown the cross sectional representation of the heat-insulation cage 200 ' of another embodiment of the present utility model.In this embodiment, described heat-insulation cage 200 ' not only is formed with heat-reflecting layer 213a ' in the inboard of top board 210 ', also is formed with heat-reflecting layer 213b ' in the inboard of its side plate 220 '.Heat-reflecting layer 213a ' both can have identical structure, formed by identical materials with heat-reflecting layer 213b ', also can have different structures respectively, be formed by different materials as long as meet the requirement of heat-reflecting layer.
As mentioned above, this heat-insulation cage can be used in the various ingot furnaces, for example in the preparation equipment of polycrystalline and silicon single crystal ingot furnace, germanium or other compound semiconductors.Describe and to be applied to polycrystalline silicon ingot or purifying furnace according to heat-insulation cage of the present utility model with reference to Fig. 2 below.For being different from above-mentioned explanation to heat-insulation cage, in following, described heat-insulation cage is marked as 20.
Shown in Fig. 2 a and 2b, polycrystalline silicon ingot or purifying furnace installment state synoptic diagram and user mode synoptic diagram have been shown respectively.In Fig. 2 a, be provided with upper furnace body 101 and lower furnace body 102 in the polycrystalline silicon ingot or purifying furnace 100, be provided with the quartz crucible 1 that is positioned at crucible retainer 41,42 and 43 at lower furnace body 102, HIGH-PURITY SILICON material 61 can be put into the quartz crucible 1 of polycrystalline silicon ingot or purifying furnace 100.Described crucible retainer 41,42 and 43 can be formed by graphite cake.The supporting seat top edge of crucible retainer 41 bottoms be provided with breach so that for example the transportation means of fork truck carry.As shown in Fig. 2 a, 2b, in upper furnace body 101, be provided with heat-insulation cage 20, and at least one high temperature heater (HTH), described high temperature heater (HTH) can comprise top heater 31 and sidewall well heater 32, after upper furnace body 101 and lower furnace body 102 closures, described top heater 31 and sidewall well heater 32 cover above the reaching all around of described quartz crucible 1.This ingot furnace also comprises the heat shielding 5 that is arranged between quartz crucible 1 and the top heater 31, and the center of this heat shielding 5 has gas entrance hole 51, can be provided with a plurality of fixed part (not shown) that interfix with crucible retainer 41,42 and 43 around the heat shielding 2.Heat shielding 2 can stop volatile matter directly to deposit on the top heater 31 and other lagging materials of quartz crucible 1 top, gas entrance hole 51 by heat shielding 2 centers can also import to the rare gas element of for example argon gas (Ar) the silicon melt surface in the crucible 1, and a plurality of air outlet openings outflows that are provided with around the top by quartz crucible 1, thereby can take away various volatile matters by described rare gas element.
At the heat-insulation cage 20 that adopts in the ingot furnace of present embodiment shown in Fig. 2 a, this heat-insulation cage 20 comprises top board 21 and side plate 22, and the thermal insulation layer under the carbon-carbon composite matrix of top board and the thermal insulation layer inboard of side plate are formed with heat-reflecting layer 23.The material of described heat-reflecting layer 23 can be chosen to, to the volume reflection that incides the heat on the described heat-reflecting layer volume reflection when inciding described heat on the thermal insulation layer.Heat-reflecting layer 23 for example can be formed by the tungsten paper tinsel that wolfram varbide is plated on the surface in an embodiment of the present utility model.
After adding the silicon material, shown in Fig. 2 b, with upper furnace body 101 and lower furnace body 102 closures, make top heater 31 and sidewall well heater 32 be loaded into quartz crucible 1 around, and heat-insulation cage 20 entangles quartz crucible 1 and prevents the heat outflow.By vacuum port 103 space after the closure is aspirated to after the vacuum, under the heating of quartz crucible 1 top heater 31 and sidewall well heater 32, the silicon material in the quartz crucible 1 is melted fully.After this, by slow lifting heat-insulation cage 20, the thermal field in the heat-insulation cage 20 is controlled, made molten silicon begin upwards directional freeze from the bottom of quartz crucible 1, the bottom of quartz crucible 1 has been formed with the polysilicon 62 that solidifies shown in Fig. 2 b.
Certainly, in other embodiment of the present utility model, can also make some changes or increase some assemblies heat-insulation cage 20 to adapt to the ingot furnace of different structure form.Ingot furnace for different structure; those skilled in the art can make different modifications to the heat-insulation cage 20 that the utility model proposes; if but these modifications only are in order to make heat-insulation cage adapt to the structure of ingot furnace, so just should to be included within the protection domain of the present utility model.
The ingot furnace that the utility model embodiment proposes can improve heat reflectivity by the heat-insulation cage that is formed with heat-reflecting layer, to be used to heat the silicon material to body of heater inside from the heat reflection of well heater, thereby reduced heat power consumption, and then having reduced production cost, the ingot furnace of process evidence the utility model embodiment can save energy more than 5%.And the ingot furnace that proposes of the utility model embodiment not only can be used for the preparation of polysilicon, also can be used for the preparation of directional solidification method growing single-crystal silicon, germanium or other compound semiconductors.
Although illustrated and described embodiment of the present utility model, for the ordinary skill in the art, be appreciated that under the situation that does not break away from principle of the present utility model and spirit and can carry out multiple variation, modification, replacement and modification that scope of the present utility model is by claims and be equal to and limit to these embodiment.
Claims (8)
1. heat-insulation cage, be used for the polycrystalline ingot furnace, described heat-insulation cage comprises top board and side plate, it is characterized in that, inboard at the internal layer of described top board and/or side plate is formed with heat-reflecting layer, wherein, the material of described heat-reflecting layer be chosen to, to the volume reflection that incides the heat on the described heat-reflecting layer volume reflection greater than on the internal layer that described heat is incided described top board and/or side plate the time.
2. heat-insulation cage as claimed in claim 1 is characterized in that, the surfaceness of the internal surface of described heat-reflecting layer is less than 25 μ m.
3. heat-insulation cage as claimed in claim 1 is characterized in that described heat-reflecting layer is made of pad.
4. heat-insulation cage as claimed in claim 3 is characterized in that, described pad is a plurality of, and described pad is connected to described heat-insulation cage by fastening piece.
5. ingot furnace comprises:
Upper furnace body;
Lower furnace body, described lower furnace body match with described upper furnace body and are vertically removable;
Be arranged on the bracing or strutting arrangement in the described lower furnace body, described bracing or strutting arrangement is provided with crucible;
Be arranged on the heat shielding of the opening end of described crucible, the center of described heat shielding is provided with the gas entrance hole;
At least one well heater, described well heater are used for when described lower furnace body and described upper furnace body closure described crucible being heated; With
Heat-insulation cage, described heat-insulation cage is arranged in the described upper furnace body, and covers described at least one well heater, and in the vertical direction can move up and down, and described heat-insulation cage comprises top board and side plate, wherein,
Described top board and/or side plate the inboard of internal layer be formed with heat-reflecting layer, the material of described heat-reflecting layer is chosen to, to the volume reflection that incides the heat on the described heat-reflecting layer volume reflection greater than on the internal layer that described heat is incided described top board and/or side plate the time.
6. ingot furnace as claimed in claim 5 is characterized in that, the surfaceness of the internal surface of described heat-reflecting layer is less than 25 μ m.
7. ingot furnace as claimed in claim 5 is characterized in that described heat-reflecting layer is made of pad.
8. ingot furnace as claimed in claim 7 is characterized in that, described pad is a plurality of, and described pad is connected to described heat-insulation cage by fastening piece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020263695XU CN201817577U (en) | 2010-07-13 | 2010-07-13 | Heat-insulating cage and ingot furnace with same |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201020263695XU CN201817577U (en) | 2010-07-13 | 2010-07-13 | Heat-insulating cage and ingot furnace with same |
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| CN201817577U true CN201817577U (en) | 2011-05-04 |
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| CN201020263695XU Expired - Fee Related CN201817577U (en) | 2010-07-13 | 2010-07-13 | Heat-insulating cage and ingot furnace with same |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102628183A (en) * | 2012-04-18 | 2012-08-08 | 江苏协鑫软控设备科技发展有限公司 | Thermal insulation structure and high-temperature furnace |
| CN103320848A (en) * | 2013-07-11 | 2013-09-25 | 英利能源（中国）有限公司 | Polycrystalline ingot furnace |
-
2010
- 2010-07-13 CN CN201020263695XU patent/CN201817577U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102628183A (en) * | 2012-04-18 | 2012-08-08 | 江苏协鑫软控设备科技发展有限公司 | Thermal insulation structure and high-temperature furnace |
| CN102628183B (en) * | 2012-04-18 | 2016-04-27 | 江苏协鑫软控设备科技发展有限公司 | Insulation construction and High Temperature Furnaces Heating Apparatus |
| CN103320848A (en) * | 2013-07-11 | 2013-09-25 | 英利能源（中国）有限公司 | Polycrystalline ingot furnace |
| CN103320848B (en) * | 2013-07-11 | 2015-11-18 | 英利能源（中国）有限公司 | A kind of polycrystalline ingot furnace |
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Granted publication date: 20110504 Termination date: 20130713 |