CN201737976U - High-frequency surface quenching machine - Google Patents

High-frequency surface quenching machine Download PDF

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Publication number
CN201737976U
CN201737976U CN2010202196790U CN201020219679U CN201737976U CN 201737976 U CN201737976 U CN 201737976U CN 2010202196790 U CN2010202196790 U CN 2010202196790U CN 201020219679 U CN201020219679 U CN 201020219679U CN 201737976 U CN201737976 U CN 201737976U
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CN
China
Prior art keywords
motor
surface quenching
belt pulley
lifting
frequency
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Expired - Lifetime
Application number
CN2010202196790U
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Chinese (zh)
Inventor
季建军
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JOUDER PRECISION INDUSTRIAL (KUNSHAN) Co Ltd
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JOUDER PRECISION INDUSTRIAL (KUNSHAN) Co Ltd
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Priority to CN2010202196790U priority Critical patent/CN201737976U/en
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Publication of CN201737976U publication Critical patent/CN201737976U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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Abstract

The utility model discloses a high-frequency surface quenching machine, and relates to a processing and heat treatment device. The high-frequency surface quenching machine comprises a base, a bracket, an autorotation motor, a high-frequency machine and a water tank, and is characterized in that a lifting screw rod is arranged on the base; a lifting motor is arranged on the lifting screw rod and can control a lifting slide plate to slide on the lifting screw rod; a lifting cylinder and the autorotation motor are arranged above the lifting slide plate; the lower end of the lifting cylinder is connected with an upper finial; the autorotation motor is connected with a transmission shaft; a small belt pulley is arranged at the bottom end of the transmission shaft and is connected with a large belt pulley through a belt; a lower finial is arranged above the large belt pulley; and a water spray nozzle and a high-frequency heating coil are arranged between the upper finial and the lower finial. The high-frequency surface quenching machine provided by the utility model solves the problem of uneven surface quenching rigidity of workpieces in the prior art, has low construction cost, achieves convenient use, and guarantees the even surface quenching rigidity of workpieces.

Description

High-frequency surface quenching machine
Technical field
The utility model relates to a kind of processing Equipment for Heating Processing, particularly relates to a kind of high-frequency surface quenching machine.
Background technology
Mould needs high-hardness wear-resistant with axial workpiece but needs toughness preferably simultaneously again.This just need carry out hard surfacing makes the top layer obtain high rigidity, and nexine is kept original soft to keep good toughness.The high frequency quenching press is meant and utilizes high-frequency current (30K-1000KHZ) to make the workpiece surface part heat, cool off, and obtains the heat treating method of cementation zone.This method is just to the surface strengthening of workpiece certain depth, and tissue and the performance of heart portion before keeping basically handling, thereby can obtain high strength, high-wearing feature and high tenacity comprehensive.Again because of being local heating,, falling and subtract energy consumption so can significantly reduce quenching strain.Thereby in mechanical processing industry, extensively be used.But similar high-frequency surface quenching machine on sale on the market at present, prevailing price is more expensive, and not necessarily is the mould shaft parts design, and hard-faced hardness is also inhomogeneous.
The utility model content
High-frequency surface quenching machine involves great expense and to the uneven problem of workpiece surface quenching hardness, it is low to the utility model proposes a kind of cost in order to solve in the prior art, the convenient use, and can guarantee the high-frequency surface quenching machine of workpiece surface uniform quenching.
In order to achieve the above object, technical solution adopted in the utility model is:
A kind of high-frequency surface quenching machine, comprise pedestal, support, lifting motor, pump motor, spinning motor, high frequency machine and tank, end at pedestal vertically is provided with support, pedestal is provided with tank and high frequency machine, described pump motor is arranged on an end of tank, it is characterized in that: also comprise elevating screw, lifter slide, the liftout cylinder, go up top, following top and sprinkler head, pedestal between tank and the support is provided with elevating screw, elevating screw is provided with lifting motor, lifting motor can be controlled lifter slide and slide on elevating screw, above lifter slide, be provided with the liftout cylinder, the lower end of liftout cylinder is connected with top, above lifter slide, also be provided with spinning motor, described spinning motor is connected with transmission shaft, bottom at transmission shaft is provided with small belt pulley, small belt pulley is connected with big belt pulley by belt, above big belt pulley, be provided with top down, described top position is with top position is relative down, be set with sprinkler head and high frequency heater coil last between top and down top, described sprinkler head is connected with pump motor by water pipe, and described high frequency heater coil is connected with the high frequency machine.
Aforesaid a kind of high-frequency surface quenching machine is characterized in that: the top at support inwardly is horizontally arranged with back up pad, and lifting motor is installed on back up pad.
Aforesaid a kind of high-frequency surface quenching machine is characterized in that: described tank is a stainless steel trough.
The beneficial effects of the utility model are: workpiece spinning motor, clamping workpiece Lifting Device and workpiece are connected on the lifter slide together during the work of this machine, move; The stroke that lifter slide moves up and down can be regulated with travel switch according to the length of workpiece; High frequency heater coil and sprinkler head are fixed; It is to prevent that water coolant from drenching motor that the workpiece spinning motor is installed in the top, causes machinery breakdown.The utility model outside framework is with old elevator repacking, the high frequency machine, and motor, water pump, accessory outsourcings such as liftout cylinder, cost is relatively low.Workpiece is being made uniform motion again up and down both in rotation during the work of this machine, guarantees the workpiece surface uniform quenching, adopts top holding workpiece easy accessibility simultaneously.
Description of drawings
Fig. 1 is the utility model structural representation.
Reference numeral among Fig. 1:
1. 15. times top 16. big belt pulleys, 17. belts, 18. small belt pulleys, 19. water coolants, 20. back up pads of top 12. workpiece, 13. high frequency heater coils, 14. sprinkler heads on lifting motor 2. spinning motors 3. lifter slides 4. elevating screws 5. supports 6. stainless steel troughs 7. pump motors 8. pedestals 9. liftout cylinders 10. transmission shafts 11.
Embodiment
Below in conjunction with accompanying drawing the utility model is further described.
As shown in Figure 1, a kind of high-frequency surface quenching machine comprises lifting motor 1, spinning motor 2, lifter slide 3, elevating screw 4, support 5, stainless steel trough 6, pump motor 7, pedestal 8, liftout cylinder 9, transmission shaft 10, goes up top 11, high frequency heater coil 13, sprinkler head 14, top 15, big belt pulley 16, belt 17, small belt pulley 18, water coolant 19 and back up pad 20 down.End at pedestal 8 vertically is provided with support 5, pedestal 8 is provided with stainless steel trough 6 and high frequency machine, stainless steel trough 6 is placed with water coolant 19, pump motor 7 is arranged on an end of stainless steel trough 6, pedestal 8 between stainless steel trough 6 and the support 5 is provided with elevating screw 4, elevating screw 4 is provided with lifting motor 1, lifting motor 1 can be controlled lifter slide 3 and slide on elevating screw 4, in order to strengthen the stability of whole device, top at support 5 inwardly is horizontally arranged with back up pad 20, and lifting motor 1 is installed on back up pad 20.Above lifter slide 3, be provided with liftout cylinder 9, the lower end of liftout cylinder 9 is connected with top 11, above lifter slide 3, also be provided with spinning motor 2, spinning motor 2 is connected with transmission shaft 10, be provided with small belt pulley 18 in the bottom of transmission shaft 10, small belt pulley 18 is connected with big belt pulley 16 by belt 17, above big belt pulley 16, be provided with following top 15, it is relative with following top 15 positions to go up top 11 positions, add man-hour shaft-like workpiece 12 vertically be installed on clamping workpiece last top 11 and down top 15 between, simultaneously last top 11 and time top between 15 be set with sprinkler head 14 and high frequency heater coil 13, sprinkler head 14 is connected with pump motor 7 by water pipe, and high frequency heater coil 13 is connected with the high frequency machine.
It is as follows that the utility model high-frequency surface quenching machine adds the man-hour operation steps: 1. workpiece 12 vertically is placed between top 11 and down top 15, and with liftout cylinder 9 top tight workpieces.2. open spinning motor 2 switches, workpiece spinning motor power warp → transmission shaft 10 → small belt pulley 18 → belt 17 → big belt pulley 16 → top 15 → drive workpiece 12 is around self axis rotation.3. open the workpiece switch that moves up and down, the power of lifting motor 1 drives lifter slide 3 and slides on elevating screw 4, the final purpose that realizes that drive workpiece 12 moves up and down, and the stroke that workpiece 12 moves up and down can be opened adjusting with stroke according to the length of workpiece.4. open high frequency machine switch, workpiece 12 produces the eddy current heating through the electromagnetic induction of high frequency heater coil 13 on workpiece 12 surfaces.5. pump motor 7 power switches of fetching boiling water, sprinkler head 14 begin water spray.Heating edge quench cooled in limit just can reach the purpose of high-frequency surface quenching like this.
Show and described ultimate principle of the present utility model and principal character and advantage of the present utility model.The technician of the industry should understand; the utility model is not restricted to the described embodiments; that describes in the foregoing description and the specification sheets just illustrates principle of the present utility model; under the prerequisite that does not break away from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof.

Claims (3)

1. high-frequency surface quenching machine, comprise pedestal, support, lifting motor, pump motor, spinning motor, high frequency machine and tank, end at pedestal vertically is provided with support, pedestal is provided with tank and high frequency machine, described pump motor is arranged on an end of tank, it is characterized in that: also comprise elevating screw, lifter slide, the liftout cylinder, go up top, following top and sprinkler head, pedestal between tank and the support is provided with elevating screw, elevating screw is provided with lifting motor, lifting motor can be controlled lifter slide and slide on elevating screw, above lifter slide, be provided with the liftout cylinder, the lower end of liftout cylinder is connected with top, above lifter slide, also be provided with spinning motor, described spinning motor is connected with transmission shaft, bottom at transmission shaft is provided with small belt pulley, small belt pulley is connected with big belt pulley by belt, above big belt pulley, be provided with top down, described top position is with top position is relative down, be set with sprinkler head and high frequency heater coil last between top and down top, described sprinkler head is connected with pump motor by water pipe, and described high frequency heater coil is connected with the high frequency machine.
2. a kind of high-frequency surface quenching machine according to claim 1 is characterized in that: the top at support inwardly is horizontally arranged with back up pad, and lifting motor is installed on back up pad.
3. a kind of high-frequency surface quenching machine according to claim 2 is characterized in that: described tank is a stainless steel trough.
CN2010202196790U 2010-06-08 2010-06-08 High-frequency surface quenching machine Expired - Lifetime CN201737976U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010202196790U CN201737976U (en) 2010-06-08 2010-06-08 High-frequency surface quenching machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010202196790U CN201737976U (en) 2010-06-08 2010-06-08 High-frequency surface quenching machine

Publications (1)

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CN201737976U true CN201737976U (en) 2011-02-09

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101892364A (en) * 2010-06-08 2010-11-24 优德精密工业(昆山)有限公司 High-frequency surface quenching machine
CN106755819A (en) * 2016-12-30 2017-05-31 无锡明珠钢球有限公司 Large-scale high-frequency induction hardening equipment
CN108453211A (en) * 2018-05-10 2018-08-28 嘉兴市乍浦杭湾重型机械有限公司 A kind of cooling device of automobile axle shaft forge die
CN114891973A (en) * 2022-05-05 2022-08-12 浙江博星工贸有限公司 Quenching device for camshaft machining and production line thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101892364A (en) * 2010-06-08 2010-11-24 优德精密工业(昆山)有限公司 High-frequency surface quenching machine
CN106755819A (en) * 2016-12-30 2017-05-31 无锡明珠钢球有限公司 Large-scale high-frequency induction hardening equipment
CN106755819B (en) * 2016-12-30 2018-11-06 无锡明珠钢球有限公司 Large-scale high-frequency induction hardening equipment
CN108453211A (en) * 2018-05-10 2018-08-28 嘉兴市乍浦杭湾重型机械有限公司 A kind of cooling device of automobile axle shaft forge die
CN114891973A (en) * 2022-05-05 2022-08-12 浙江博星工贸有限公司 Quenching device for camshaft machining and production line thereof

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20110209

Effective date of abandoning: 20120627