CN202717809U - A vertical quenching machine tool for automatically clamping workpieces with two fingers - Google Patents
A vertical quenching machine tool for automatically clamping workpieces with two fingers Download PDFInfo
- Publication number
- CN202717809U CN202717809U CN201220349525.2U CN201220349525U CN202717809U CN 202717809 U CN202717809 U CN 202717809U CN 201220349525 U CN201220349525 U CN 201220349525U CN 202717809 U CN202717809 U CN 202717809U
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- 238000010791 quenching Methods 0.000 title claims abstract description 78
- 230000000171 quenching effect Effects 0.000 title claims abstract description 58
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 abstract description 4
- 230000006698 induction Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000010010 raising Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The utility model discloses a double-finger vertical quenching machine tool for automatically clamping workpieces. The double-finger vertical quenching machine tool comprises a clamping device, a double-finger workpiece unloading/unloading device, a heating and quenching device and a feeding/discharging device, wherein the clamping device is used for clamping the workpieces between an upper centre and a lower center with adjustable spaces; the double-finger workpiece unloading/unloading device is arranged on a cross arm of a quenching machine tool body and comprises a clamping manipulator with two mechanical fingers and a turning air cylinder; the turning air cylinder drives the clamping manipulator to turn at an angle of 90 degrees for automatically clamping or discharging the workpieces from the clamping device; the heating and quenching device comprises an induction coil and a water jacket and is used for heating, cooling and quenching the workpieces which penetrate through the induction coil and the water jacket and vertically move; the feeding/discharging device comprises a finished product stacking frame and a feeding mechanism; and the finished product stacking frame and the feeding mechanism are respectively used for stacking finished products and transmitting workpieces to be processed to the clamping manipulator. According to the double-finger vertical quenching machine tool disclosed by the utility model, after the workpieces are automatically discharged, new workpieces are immediately clamped for quenching, so that the loading/unloading time is saved, the work efficiency is increased and economic benefits of users are increased.
Description
Technical field
The integral vertical type quenching machine of automated exchanged cutter workpiece when the utility model relates to a kind of double-manipulator and automatically unloads quenching workpiece, the mode of operation of lathe is vertical, the quenching mode of workpiece also is vertical.Specifically can be when automatically unloading quenching workpiece the integral vertical type quenching machine of automated exchanged cutter workpiece.
Background technology
At present, quenching machine mainly is comprised of intermediate frequency power supply (or high frequency electric source, ultrasonic frequency power supply, ultra-high frequency power supply), refrigerating unit and high-frequency quenching machine three parts; Mechanism, clamping and rotating system, induction hardening transformer and resonant groove path, cooling system, the hardening liquid recycle system, electric control system etc. form its high frequency quenching machine up and down by lathe bed, guide rail, quenching machine generally all is single station, also can adopt the double quenching machine when the quench treatment small diameter workpiece.Quenching machine has vertical and horizontal two large classes from structure, and the user can according to quenching technology selective quenching lathe, for peculiar part or special process, can require to manufacture and design special quenching machine according to heating process.Cooperated by quenching machine and intermediate frequency power supply (or high frequency electric source, ultrasonic frequency power supply, ultra-high frequency power supply), realization is usually used in quenching and the thermal treatment of gear, bearing, shaft element, valve, cylinder sleeve and all kinds of mechanical component by electric programme controlled induction hardening process.Can be divided between vertical quenching machine tool ruhmkorff coil and the workpiece: the motion of workpiece static transformer or workpiece motion s inductor block are static.
Vertical quenching machine tool operation all needs manually to unload the operation with clamping workpiece in the prior art, the integral vertical type quenching press of automated exchanged cutter workpiece when there is no full-automatic double-manipulator and automatically unload quenching workpiece.
The utility model content
The utility model purpose is that the defective for prior art provides a kind of and can refer to automated exchanged cutter workpiece vertical quenching machine tool by automated exchanged cutter workpiece both hands when automatically unloading quenching workpiece.
The utility model adopts following technical scheme for achieving the above object:
A kind of both hands refer to automated exchanged cutter workpiece vertical quenching machine tool, it is characterized in that: it comprises that clamping device, both hands refer to Work handling device, heating quenching device and handling equipment;
Described clamping device comprise up and down two spacings adjustable top with piece-holder two top between;
Described both hands refer to that Work handling device is arranged on the quenching machine body transverse arm, comprise clamping manipulator and upset cylinder with two mechanical fingers, described upset cylinder drives clamping manipulator and does 90 degree upsets, with workpiece from the clamping device under the automatic clamp loading or unloading;
Described heating quenching device is ruhmkorff coil and water jacket, carries out heating and cooling and quenches passing workpiece that ruhmkorff coil and water jacket move up and down;
Described handling equipment comprises finished product stand for piling up and feed mechanism, is respectively applied to pile up finished product and sends clamping manipulator to be processed.
It is further characterized in that: described clamping device drives by driving cylinder, moves up and down along rack guide rail; Distance is by the lead screw transmission mechanism adjustment between top up and down, and is upper top by upper top cylinder workpiece pressing; Described lower top when rack guide rail moves up and down, top swivel arrangement under the rack drives makes lower top rotation, rotates thereby drive the quench treatment workpiece; Described clamping device is provided with balancing weight for the balance clamping device at the opposite side of rack guide rail, alleviates transmission mechanism to the wearing and tearing of rack guide rail.
Clamping manipulator comprise A mechanical finger, B mechanical finger, clamping manipulator telescopic cylinder and about two AB finger exchange cylinders; Described A mechanical finger, B mechanical finger are respectively applied to clamping workpiece to be processed and finished work; Described clamping manipulator telescopic cylinder is used for the clamping of control A mechanical finger, B mechanical finger and unclamps, and AB finger exchange cylinder is used for switching A mechanical finger, the B mechanical finger position between top up and down.
Described both hands refer to be provided with on the Work handling device distance between centers from cylinder, drive the workpiece that is used for clamping by it and lift top height under the disengagement.
Feed mechanism comprises that stock shelf push rod and stock shelf eject cylinder; The stock shelf push rod ejects cylinder by stock shelf and drives and up and down workpiece to be processed to be ejected.
A kind of both hands of the utility model refer to that automated exchanged cutter workpiece vertical quenching machine tool is compared with existing vertical quenching machine tool and have realized that as long as clamping workpiece, workpiece quenching, workpiece discharging are finished automatically by the vertical quenching machine tool that the automated exchanged cutter workpiece unloads workpiece automatically pending axial workpiece or pipe part being placed on the predetermined station by the gross.And after automatically unloading finished work, mechanical manipulator can be loaded onto workpiece to be processed immediately.In the situation that safe and reliable, the raising effect, has improved working efficiency, increase user's economic benefit at the time of the loading and unloading material of saving in the use procedure.
Description of drawings
Fig. 1 is the front view of the utility model when automatically unloading workpiece and automated exchanged cutter workpiece;
Fig. 2 is the front view when workpiece and automatic Picking workpiece under the utility model automatic releasing;
Fig. 3 is that the workpiece after the utility model workpiece quenching is put into that finished product material falls and the partial view when grabbing workpiece.
Embodiment
A kind of both hands refer to automated exchanged cutter workpiece vertical quenching machine tool as shown in Figure 1, 2, and it comprises that clamping device, both hands refer to Work handling device, heating quenching device and handling equipment;
Described clamping device comprise up and down adjustable top of two spacings with piece-holder between two top 5,16;
Described both hands refer to that Work handling device is arranged on the quenching machine body transverse arm 3, comprise have two mechanical fingers 24,25 clamping manipulator and upset cylinder 30, described upset cylinder 30 drives clamping manipulators and does 90 degree upsets, with workpiece 15 from the clamping device under the automatic clamp loading or unloading;
Described heating quenching device is ruhmkorff coil and water jacket 22, carries out heating and cooling and quenches passing workpiece 15 that ruhmkorff coil and water jacket 22 move up and down;
Described handling equipment comprises finished product stand for piling up 34 and feed mechanism, is respectively applied to pile up finished product and sends clamping manipulator to be processed.
Described clamping device drives by driving cylinder 30, moves up and down along rack guide rail 14; Distance is adjusted by lead screw transmission mechanism 10 between top 5,16 up and down, and upper top 5 by upper top cylinder 4 workpiece pressings; Described lower top 16 when rack guide rail 14 moves up and down, and top swivel arrangement 18 under the rack drives makes lower top 16 to rotate, and rotates thereby drive the quench treatment workpiece; Described clamping device is provided with balancing weight 17 for the balance clamping device at the opposite side of rack guide rail 14, alleviates transmission mechanism to the wearing and tearing of rack guide rail 14.
Clamping manipulator comprise A mechanical finger 24, B mechanical finger 25, clamping manipulator telescopic cylinder 26 and about two AB finger exchange cylinders 13,23; Described A mechanical finger 24, B mechanical finger 25 are respectively applied to clamping workpiece to be processed and finished work; Described clamping manipulator telescopic cylinder 26 is used for the clamping of control A mechanical finger 24, B mechanical finger 25 and unclamps, and AB finger exchange cylinder 13,23 is used for switching A mechanical finger 24, B mechanical finger 25 position between top up and down.
Described both hands refer to be provided with on the Work handling device distance between centers from cylinder 2, drive to be used for workpiece with clamping by it and to lift under the disengagement top 16 height.
Feed mechanism comprises that stock shelf push rod 32 and stock shelf eject cylinder 33 as shown in Figure 3; Stock shelf push rod 32 ejects cylinder 33 by stock shelf and drives and up and down workpiece to be processed is ejected.
Its working process is as follows:
Hold out against quench treatment workpiece 15 between upper top 5 and lower top 16, by upper top cylinder 4 quench treatment workpiece 15 locked.Start working by operating panel and housing operation lathe.The driving cylinder hinge 20 fixing driving cylinders 19 that are installed on the machine body base 21 are started working, drive cylinder 19 piston rods and stretch out and promote balancing weight 17 balance chains 8 by balance chain pulley 6 and balance chain suspension ring 7, top cylinder 4, upper top 5, quench treatment workpiece 15, lower top 16, lead screw transmission mechanism 10 integral body are descended along rack guide rail 14.Rack guide rail 14 makes that top swivel arrangement 18 rotates under the rack drives when integral body descends, drives quench treatment workpiece 15 and rotates.Quench treatment workpiece 15 passes through quenching machine ruhmkorff coil and water jacket 22 simultaneously, Cooling Quenching in heating.Balance chain pulley 6 by in quenching machine digital assembly 11 numerical coding is carried out in the displacement of workpiece, feed back to housing and operating panel and realize automatically control.After quench treatment workpiece 15 needs to quench partly all by quenching machine ruhmkorff coil and water jacket 22, drive cylinder 19 piston rods and regain, quench treatment workpiece 15 is got back to original work starting position.
The piston rod that is installed in the clamping manipulator telescopic cylinder 26 in the clamping manipulator telescopic cylinder arm stretches out, and upper top cylinder 4 unclamps.A mechanical finger 25 clamps the quench treatment workpiece 15 that has quenched complete, be installed in the distance between centers of the quenching machine body transverse arm 3 on the machine body 12 from cylinder 2 work, piston rod is regained, cause pitch of centers compensation feed mechanism assembly 31 and top height of large arm 29 integral raisings of clamping manipulator, the piston rod of clamping manipulator telescopic cylinder 26 is regained, and makes A mechanical finger 25 take out the quench treatment workpiece 15 that has quenched complete.AB finger exchange cylinder 13,23 moves simultaneously, switch to the quench treatment workpiece 15 of B mechanical finger 24 clampings to the workpiece installation site, this moment, the piston rod of clamping manipulator telescopic cylinder 26 stretches out, distance between centers stretch out from cylinder 2, upper top cylinder 4 stretched out the quench treatment workpiece 15 of compression clamping after the centre hole of quench treatment workpiece 15 was installed to lower top 16.B mechanical finger 24 unclamps the piston rod of clamping manipulator telescopic cylinder 26 and regains.Upset cylinder 30 stretches out, and makes mechanical arm stretch (sagging) by clamping manipulator telescopic cylinder oblique pull cylinder hinge 27, clamping manipulator corner hinge assembly 28 and sees Fig. 2.
The piston rod of clamping manipulator telescopic cylinder 26 stretches out, and sees Fig. 3, and A mechanical finger 25 unclamps quench treatment workpiece 15 and is placed on the finished product stand for piling up 34.Stock shelf push rod 32 on the feed mechanism stretches out this moment, and B mechanical finger 24 clamping quench treatment workpiece 15 are held and pick up.
Lead screw transmission mechanism 10 just can change upper top 5 distances that drive between lower top 16, and this distance is determined by quench treatment workpiece 15.
Claims (5)
1. both hands refer to automated exchanged cutter workpiece vertical quenching machine tool, it is characterized in that: it comprises that clamping device, both hands refer to Work handling device, heating quenching device and handling equipment;
Described clamping device comprise up and down two spacings adjustable top with piece-holder two top between;
Described both hands refer to that Work handling device is arranged on the quenching machine body transverse arm, comprise clamping manipulator and upset cylinder with two mechanical fingers, described upset cylinder drives clamping manipulator and does 90 degree upsets, with workpiece from the clamping device under the automatic clamp loading or unloading;
Described heating quenching device is ruhmkorff coil and water jacket, carries out heating and cooling and quenches passing workpiece that ruhmkorff coil and water jacket move up and down;
Described handling equipment comprises finished product stand for piling up and feed mechanism, is respectively applied to pile up finished product and sends clamping manipulator to be processed.
2. a kind of both hands according to claim 1 refer to automated exchanged cutter workpiece vertical quenching machine tool, it is characterized in that: described clamping device drives by driving cylinder, moves up and down along rack guide rail; Distance is by the lead screw transmission mechanism adjustment between top up and down, and is upper top by upper top cylinder workpiece pressing; Described lower top when rack guide rail moves up and down, top swivel arrangement under the rack drives makes lower top rotation, rotates thereby drive the quench treatment workpiece; Described clamping device is provided with balancing weight for the balance clamping device at the opposite side of rack guide rail, alleviates transmission mechanism to the wearing and tearing of rack guide rail.
3. a kind of both hands according to claim 1 refer to automated exchanged cutter workpiece vertical quenching machine tool, it is characterized in that: clamping manipulator comprise A mechanical finger, B mechanical finger, clamping manipulator telescopic cylinder and about two AB finger exchange cylinders; Described A mechanical finger, B mechanical finger are respectively applied to clamping workpiece to be processed and finished work; Described clamping manipulator telescopic cylinder is used for the clamping of control A mechanical finger, B mechanical finger and unclamps, and AB finger exchange cylinder is used for switching A mechanical finger, the B mechanical finger position between top up and down.
4. a kind of both hands according to claim 1 refer to automated exchanged cutter workpiece vertical quenching machine tool, it is characterized in that: described both hands refer to be provided with on the Work handling device distance between centers from cylinder, drive the workpiece that is used for clamping by it and lift top height under the disengagement.
5. a kind of both hands according to claim 1 refer to automated exchanged cutter workpiece vertical quenching machine tool, it is characterized in that: feed mechanism comprises that stock shelf push rod and stock shelf eject cylinder; The stock shelf push rod ejects cylinder by stock shelf and drives and up and down workpiece to be processed to be ejected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220349525.2U CN202717809U (en) | 2012-07-19 | 2012-07-19 | A vertical quenching machine tool for automatically clamping workpieces with two fingers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220349525.2U CN202717809U (en) | 2012-07-19 | 2012-07-19 | A vertical quenching machine tool for automatically clamping workpieces with two fingers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202717809U true CN202717809U (en) | 2013-02-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220349525.2U Expired - Fee Related CN202717809U (en) | 2012-07-19 | 2012-07-19 | A vertical quenching machine tool for automatically clamping workpieces with two fingers |
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| Country | Link |
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| CN (1) | CN202717809U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102719632A (en) * | 2012-07-19 | 2012-10-10 | 无锡梁溪电炉有限公司 | Double-finger automatic workpiece clamping vertical type quenching machine tool |
| CN103898307A (en) * | 2014-04-21 | 2014-07-02 | 洛阳升华感应加热股份有限公司 | Loading and unloading mechanism for flaky workpiece induction quenching machining tool |
| CN107116393A (en) * | 2016-02-24 | 2017-09-01 | 上海希孚工业自动化设备有限公司 | A kind of truss-like automatic loading and unloading manipulator |
| CN107663577A (en) * | 2017-10-18 | 2018-02-06 | 浙江西维亚进出口有限公司 | Adjustment type mining machinery gear heat treatment device |
| CN110484700A (en) * | 2019-09-03 | 2019-11-22 | 湖南三特机械制造有限公司 | A kind of lifting turntable for engineering machinery guide wheel quenching apparatus |
| CN111041171A (en) * | 2019-12-23 | 2020-04-21 | 王俊华 | Closed torsion beam integral quenching treatment system for automobile |
-
2012
- 2012-07-19 CN CN201220349525.2U patent/CN202717809U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102719632A (en) * | 2012-07-19 | 2012-10-10 | 无锡梁溪电炉有限公司 | Double-finger automatic workpiece clamping vertical type quenching machine tool |
| CN103898307A (en) * | 2014-04-21 | 2014-07-02 | 洛阳升华感应加热股份有限公司 | Loading and unloading mechanism for flaky workpiece induction quenching machining tool |
| CN107116393A (en) * | 2016-02-24 | 2017-09-01 | 上海希孚工业自动化设备有限公司 | A kind of truss-like automatic loading and unloading manipulator |
| CN107663577A (en) * | 2017-10-18 | 2018-02-06 | 浙江西维亚进出口有限公司 | Adjustment type mining machinery gear heat treatment device |
| CN107663577B (en) * | 2017-10-18 | 2023-07-21 | 浙江西维亚进出口有限公司 | Gear heat treatment device for adjusting mining machinery |
| CN110484700A (en) * | 2019-09-03 | 2019-11-22 | 湖南三特机械制造有限公司 | A kind of lifting turntable for engineering machinery guide wheel quenching apparatus |
| CN111041171A (en) * | 2019-12-23 | 2020-04-21 | 王俊华 | Closed torsion beam integral quenching treatment system for automobile |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130206 Termination date: 20140719 |
|
| EXPY | Termination of patent right or utility model |