CN201736806U - Directly connected-type small wheel tractor transmission with 6+2 gears - Google Patents
Directly connected-type small wheel tractor transmission with 6+2 gears Download PDFInfo
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- CN201736806U CN201736806U CN201020172460XU CN201020172460U CN201736806U CN 201736806 U CN201736806 U CN 201736806U CN 201020172460X U CN201020172460X U CN 201020172460XU CN 201020172460 U CN201020172460 U CN 201020172460U CN 201736806 U CN201736806 U CN 201736806U
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Abstract
Description
技术领域technical field
本实用新型涉及拖拉机传动装置技术领域,尤其涉及一种适于25马力以下的拖拉机的6+2档位的直联式小四轮拖拉机传动装置。The utility model relates to the technical field of tractor transmission devices, in particular to a direct-connected small four-wheel tractor transmission device suitable for 6+2 gears of tractors below 25 horsepower.
背景技术Background technique
目前,我国生产的25马力以上的直联式四轮拖拉机,大多采用纵置式变速箱,无侧动力输出,且价格相对较高;25马力以下的直联式小四轮拖拉机因价格合理,用户对其需求日渐突出,小四轮拖拉机多为皮带传动,传动效率较低,重负荷工作时容易打滑,功率提升受到限制。现有直联小四轮传动又因结构不合理,性能差,特别是后动力输出强度差、易脱档,不能满足用户高性能的需求。At present, most of the direct-coupled four-wheel tractors with more than 25 horsepower produced in our country adopt longitudinal gearboxes, have no side power output, and the price is relatively high; the direct-coupled small four-wheel tractors with less than 25 horsepower are reasonable in price. The demand for it is becoming more and more prominent. Most of the small four-wheel tractors are driven by belts, the transmission efficiency is low, they are easy to slip when working under heavy loads, and the power increase is limited. The existing direct-coupled small four-wheel transmission is unreasonable in structure and poor in performance, especially the poor power output strength of the rear and easy out-of-gear, which cannot meet the high-performance needs of users.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种结构紧凑、柴油机功率损失小,性能好的适于25马力以下的拖拉机且可以充分利用现有技术的小四轮拖拉机变速箱生产线,既能保证工艺的继承性,又能有效的节省资源的6+2档位的直联式小四轮拖拉机传动装置。The technical problem to be solved by the utility model is to provide a small four-wheel tractor gearbox production line with compact structure, small diesel engine power loss, good performance, suitable for tractors below 25 horsepower and can make full use of the existing technology. The 6+2-gear direct-coupled small four-wheel tractor transmission that can effectively save resources.
为解决上述技术问题,本实用新型的技术方案是:6+2档位的直联式小四轮拖拉机传动装置,包括横置式变速箱,所述横置式变速箱包括变速箱箱体和设置于所述变速箱箱体内的用于驱动拖拉机半轴转动的第一齿轮传动装置,所述第一齿轮传动装置包括设置于所述变速箱箱体内的纵向空心轴合件及锥齿轮副和多根变速箱横向中间轴及多对齿轮副;离合器壳总成,所述离合器壳总成包括离合器壳体和纵向设置于所述离合器壳体内的用于将发动机的动力传递给所述横置式变速箱的第二齿轮传动装置;所述变速箱箱体与离合器壳体固定连接;后动力输出装置,所述后动力输出装置包括纵向设置在所述变速箱箱体及离合器壳体内的纵传动轴,中间传动轴,后动力输出轴,后动力输出操纵机构。In order to solve the above-mentioned technical problems, the technical solution of the utility model is: the transmission device of the direct-connected small four-wheel tractor with 6+2 gears, including a horizontal gearbox, and the horizontal gearbox includes a gearbox box and is arranged on The first gear transmission device used to drive the half shaft of the tractor to rotate in the gearbox case, the first gear transmission device includes a longitudinal hollow shaft joint, a bevel gear pair and a plurality of Transverse intermediate shaft of the gearbox and multiple pairs of gear pairs; clutch housing assembly, the clutch housing assembly includes a clutch housing and a clutch housing longitudinally arranged in the clutch housing for transmitting the power of the engine to the horizontal gearbox The second gear transmission device; the gearbox case is fixedly connected with the clutch housing; the rear power output device, the rear power output device includes a longitudinal drive shaft arranged longitudinally in the gearbox case and the clutch housing, Intermediate drive shaft, rear PTO shaft, rear PTO control mechanism.
作为优选的技术方案,所述第一齿轮传动装置还包括差速器,所述差速器设置在所述变速箱箱体内,并位于第一齿轮传动装置的传动末端,用于将经过变速后的动力传递给驱动拖拉机车轮转动的两个半轴。As a preferred technical solution, the first gear transmission device further includes a differential, the differential device is arranged in the gearbox case and is located at the transmission end of the first gear transmission device, and is used to transfer the The power is transmitted to the two half shafts that drive the wheels of the tractor.
作为对上述技术方案的改进,所述第二齿轮传动装置包括离合器壳总成I轴、滑移齿轮和离合器壳总成II轴。所述离合器壳总成I轴通过离合器与发动机连接,所述离合器壳总成I轴上安装有动力输入主动齿轮;所述滑移齿轮安装在空心轴合件的前端,通过副变速换档机构、拨叉、锁定钢球控制所述滑移齿轮的滑移位置;所述离合器壳总成II轴上安装有中间齿轮和一双联齿轮,所述中间齿轮与安装在所述离合器壳总成I轴上的动力输入主动齿轮啮合;所述双联齿轮的大齿轮与安装在空心轴合件前端的所述滑移齿轮的小齿轮啮合。As an improvement to the above technical solution, the second gear transmission device includes the I shaft of the clutch housing assembly, the slip gear and the II shaft of the clutch housing assembly. The I shaft of the clutch housing assembly is connected with the engine through a clutch, and the power input driving gear is installed on the I shaft of the clutch housing assembly; , a shift fork, and a locking steel ball control the slipping position of the sliding gear; an intermediate gear and a double gear are installed on the shaft of the clutch housing assembly II, and the intermediate gear and the clutch housing assembly I The power input drive gear on the shaft meshes; the large gear of the double gear meshes with the pinion of the slip gear installed at the front end of the hollow shaft joint.
作为对上述技术方案的改进,所述变速箱还设有后动力输出装置,所述后动力输出装置包括纵向设置在所述变速箱箱体及离合器壳体内的纵传动轴,所述纵传动轴的前端穿过空心轴合件与安装在所述离合器壳总成I轴上的动力输入主动齿轮通过渐开线花键连接,所述纵传动轴的后端通过滑移啮合套与中间传动轴连接;中间传动轴,所述中间传动轴的前端安装有啮合套,通过滑移啮合套与纵传动轴后端连接,后端安装有后动力输出主动齿轮;后动力输出轴,所述后动力输出轴安装在所述变速箱箱体的后部,所述后动力输出轴位于所述变速箱箱体内的一端安装有后动力输出从动齿轮,所述后动力输出从动齿轮与所述后动力输出主动齿轮啮合;后动力输出操纵机构,用于控制所述啮合套与所述纵传动轴的后端接合或分离。As an improvement to the above technical solution, the gearbox is also provided with a rear power output device, the rear power output device includes a longitudinal drive shaft arranged longitudinally in the gearbox case and clutch housing, the longitudinal drive shaft The front end of the shaft passes through the hollow shaft joint and is connected with the power input drive gear installed on the I shaft of the clutch housing assembly through an involute spline connection, and the rear end of the longitudinal transmission shaft is connected with the intermediate transmission shaft through a sliding engagement sleeve. Connection; the intermediate transmission shaft, the front end of the intermediate transmission shaft is equipped with a meshing sleeve, which is connected to the rear end of the longitudinal transmission shaft through a sliding meshing sleeve, and the rear end is equipped with a rear power output driving gear; the rear power output shaft, the rear power output shaft The output shaft is installed at the rear of the gearbox case, and one end of the rear power output shaft located in the gearbox case is equipped with a rear power output driven gear, and the rear power output driven gear is connected to the rear The power output driving gear is meshed; the rear power output control mechanism is used to control the engaging or separating of the engaging sleeve and the rear end of the longitudinal transmission shaft.
作为对上述技术方案的改进,所述变速箱的左侧设有侧动力输出端口。As an improvement to the above technical solution, a side power output port is provided on the left side of the gearbox.
作为对上述技术方案的改进,所述变速箱第一锥齿轮轴的左端伸出所述变速箱箱体,形成所述的侧动力输出端口。As an improvement to the above technical solution, the left end of the first bevel gear shaft of the gearbox extends out of the gearbox case to form the side power output port.
由于采用了上述技术方案,6+2档位的直联式小四轮拖拉机传动装置,包括横置式变速箱,所述横置式变速箱包括变速箱箱体和设置于所述变速箱箱体内的用于驱动拖拉机半轴转动的第一齿轮传动装置,所述第一齿轮传动装置包括设置于所述变速箱箱体内的纵向空心轴合件及锥齿轮副和多根变速箱横向中间轴及多对齿轮副;离合器壳总成,所述离合器壳总成包括离合器壳体和纵向设置于所述离合器壳体内的用于将发动机的动力传递给所述横置式变速箱的第二齿轮传动装置;所述变速箱箱体与离合器壳体固定连接;后动力输出装置,所述后动力输出装置包括纵向设置在所述变速箱箱体及离合器壳体内的纵传动轴,中间传动轴,后动力输出轴,后动力输出操纵机构;整个传动装置结构紧凑、体积小,柴油机的功率损失小,传动效率高;本实用新型是在现有小四轮拖拉机变速箱的基础上作出的进一步改进,使现有的小四轮拖拉机变速箱加工生产线既能得到充分利用,避免浪费资源,又有效地保证了良好的工艺继承性。Due to the adoption of the above-mentioned technical scheme, the 6+2 gear direct-coupled small four-wheel tractor transmission device includes a transverse gearbox, and the transverse gearbox includes a gearbox case and a transmission box arranged in the gearbox case. The first gear transmission device used to drive the rotation of the tractor half shaft, the first gear transmission device includes a longitudinal hollow shaft assembly and a bevel gear pair arranged in the gearbox case, multiple gearbox transverse intermediate shafts and multiple For the gear pair; the clutch housing assembly, the clutch housing assembly includes a clutch housing and a second gear transmission device longitudinally arranged in the clutch housing for transmitting the power of the engine to the transverse gearbox; The gearbox case is fixedly connected with the clutch housing; the rear power output device, the rear power output device includes a longitudinal transmission shaft arranged longitudinally in the transmission case and the clutch housing, an intermediate transmission shaft, and a rear power output Shaft, rear power output control mechanism; the entire transmission device is compact in structure, small in size, low in power loss of the diesel engine, and high in transmission efficiency; the utility model is a further improvement made on the basis of the existing small four-wheel tractor gearbox. Some small four-wheel tractor gearbox processing production lines can be fully utilized to avoid wasting resources and effectively ensure good process inheritance.
附图说明Description of drawings
下面结合附图和实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型实施例的结构示意图;Fig. 1 is the structural representation of the utility model embodiment;
图2是图1中A-A向剖视图;Fig. 2 is A-A direction sectional view among Fig. 1;
图3是图1中B-B向剖视图;Fig. 3 is B-B direction sectional view in Fig. 1;
图中:1-离合器壳体;2-离合器壳总成I轴;3-离合器壳总成II轴;4-中间齿轮;5-双联齿轮;6-圆螺母;7-动力输出轴盖;8-后动力输出轴;9-后动力输出从动齿轮;10-中间传动轴;11-后动力输出主动齿轮;12-滑移啮合套;13-纵传动轴;14-滑移齿轮;15-锁定钢球;16-副变速换档机构;17-拨叉;19-动力输入主动齿轮;20-变速箱II轴;21-II、V档齿轮;22-IV、VI档齿轮;23-变速箱III轴;24-I、III档主动齿轮;25-变速箱IV轴;26-I、III、IV、VI档滑移齿轮;27-变速箱V轴;28-差速器;29-变速箱箱体;30-减速大齿轮;31-II、V倒档滑移齿轮;32-被动齿轮;33-常啮合被动齿轮;34-主动齿轮;35-倒档主动齿轮;36-主动锥齿轮;37-变速箱第一锥齿轮轴;38-侧动力输出轴罩;39-调整垫片;40-常啮合主动齿轮;41-空心轴合件;42-后动力输出操纵机构。In the figure: 1-clutch housing; 2-clutch housing assembly I shaft; 3-clutch housing assembly II shaft; 4-intermediate gear; 5-duplex gear; 6-round nut; 7-power output shaft cover; 8-rear power output shaft; 9-rear power output driven gear; 10-intermediate transmission shaft; 11-rear power output driving gear; 12-slip engagement sleeve; 13-longitudinal transmission shaft; 14-slip gear; 15 -Locking steel ball; 16-Auxiliary gear shift mechanism; 17-Fork; 19-Power input drive gear; 20-Transmission II shaft; 21-II, V gear; 22-IV, VI gear; 23- Gearbox III shaft; 24-I, III gear drive gear; 25-gearbox IV shaft; 26-I, III, IV, VI gear slip gear; 27-gearbox V shaft; 28-differential; 29- Gear box; 30-reduction gear; 31-II, V reverse slip gear; 32-passive gear; 33-constantly meshed passive gear; 34-driving gear; 35-reverse driving gear; 36-driving cone Gear; 37-the first bevel gear shaft of the gearbox; 38-side PTO shaft cover; 39-adjusting gasket; 40-constantly meshed driving gear; 41-hollow shaft assembly;
具体实施方式Detailed ways
为了便于说明,将平行于拖拉机行进方向的方向定义为纵向,将垂直于拖拉机行进方向的方向定义为横向。For ease of description, the direction parallel to the tractor's traveling direction is defined as the longitudinal direction, and the direction perpendicular to the tractor's traveling direction is defined as the transverse direction.
如图1、图2和图3所示,6+2档位的直联式小四轮拖拉机传动装置,包括横置式变速箱,所述横置式变速箱包括变速箱箱体29和横向设置于所述变速箱箱体29内的用于驱动拖拉机半轴转动的第一齿轮传动装置,所述第一齿轮传动装置包括横向设置于所述变速箱箱体29内的纵向空心轴合件41及锥齿轮副和多根变速箱横向中间轴及多对齿轮副;离合器壳总成,所述离合器壳总成包括离合器壳体1和纵向设置于所述离合器壳体1内的用于将发动机的动力传递给所述横置式变速箱的第二齿轮传动装置;所述变速箱箱体29与离合器壳体1通过螺栓固定连接在一起。由于所述横置式变速箱的前端固定连接有离合器壳总成,所述离合器壳总成经副变速操纵机构16拨动滑移齿轮14的小、大齿轮分别与双联齿轮5的大、小齿轮啮合,得到高低两种转速。As shown in Figure 1, Figure 2 and Figure 3, the direct-coupled small four-wheel tractor transmission device with 6+2 gears includes a horizontal gearbox, and the horizontal gearbox includes a
所述第一齿轮传动装置还包括差速器28,所述差速器28设置在所述变速箱箱体29内,并位于第一齿轮传动装置的传动末端,用于将经过变速后的动力传递给驱动拖拉机车轮转动的两个半轴。The first gear transmission also includes a
所述第二齿轮传动装置包括离合器壳总成I轴2、滑移齿轮14和离合器壳总成II轴3。所述离合器壳总成I轴2通过离合器与发动机连接,该离合器壳总成I轴2上键连接有动力输入主动齿轮19;所述离合器壳总成II轴3的前端键连接有中间齿轮4和一双联齿轮5,所述中间齿轮4与安装在所述离合器壳总成I轴2上的动力输入主动齿轮19啮合。所述双联齿轮5的大齿轮与安装在空心轴合件41前端的所述滑移齿轮14的小齿轮啮合。The second gear transmission device includes clutch housing assembly I shaft 2 ,
所述离合器壳总成II轴3的后端用圆螺母6及止动垫圈锁紧,所述滑移齿轮14安装在空心轴合件41的前端,通过副变速换档机构16、拨叉17、锁定钢球15等控制其滑移位置,所述空心轴合件41的后端通过花键与主动锥齿轮36连接安装在所述变速箱箱体29内,所述主动锥齿轮36与变速箱第一锥齿轮轴37的锥齿轮相啮合,将由发动机输出的动力传递给所述变速箱第一锥齿轮轴37;The rear end of the II shaft 3 of the clutch housing assembly is locked with a round nut 6 and a stop washer, and the
所述变速箱还设有后动力输出装置,所述后动力输出装置包括纵向设置在所述变速箱箱体29及离合器壳体1内的纵传动轴13,所述纵传动轴13的前端穿过空心轴合件41与安装在所述离合器壳总成I轴2上的动力输入主动齿轮19通过渐开线花键连接,所述纵传动轴13的后端通过滑移啮合套12与中间传动轴10连接;中间传动轴10,所述中间传动轴10的前端安装有啮合套12,通过滑移啮合套12与纵传动轴13后端连接,后端安装有后动力输出主动齿轮11;后动力输出轴8,所述后动力输出轴8安装在所述变速箱箱体29的后部,所述后动力输出轴8位于所述变速箱箱体29内的一端安装有后动力输出从动齿轮9,所述后动力输出从动齿轮9与所述后动力输出主动齿轮11啮合;后动力输出操纵机构42,用于控制所述啮合套12与所述纵传动轴13的后端接合或分离。通过适当变换后动力输出主动齿轮11与后动力输出从动齿轮9的齿数,可以使后动力输出轴8获得不同的转速。The gearbox is also provided with a rear power output device, which includes a
所述变速箱的左侧还设有侧动力输出端口,其中,所述变速箱第一锥齿轮轴37左端伸出所述变速箱箱体29,即形成所述的侧动力输出端口,可以带动需要侧动力输出的农机具,以满足用户对动力侧输出的要求,不需要侧动力输出时,可以将侧动力输出轴罩38安装在侧动力输出端口处,以保证安全。The left side of the gearbox is also provided with a side power output port, wherein the left end of the first
所述变速箱还设有锥齿轮间隙调节装置,所述锥齿轮间隙调节装置为设置在所述变速箱第一锥齿轮轴37左侧轴承与压盖处的调整垫片39,用于调节所述主动锥齿轮36与变速箱第一锥齿轮轴37的锥齿轮啮合间隙。The gearbox is also provided with a bevel gear clearance adjusting device, which is an adjusting
工作传动路线:离合器壳总成I轴2在动力发动机的驱动下转动,并通过其上的动力输入主动齿轮19及与之相啮合的中间齿轮4带动离合器壳总成II轴3转动,通过操纵副变速操纵机构16来实现离合器壳总成II轴3上的双联齿轮5的小齿轮与安装在空心轴合件41前端上的滑移齿轮14的大齿轮啮合,带动空心轴合件41转动。安装在空心轴合件41后端的主动锥齿轮36与变速箱第一锥齿轮轴37的锥齿轮相啮合,带动变速箱第一锥齿轮轴37转动,并通过安装在变速箱第一锥齿轮轴37的常啮合主动齿轮40与安装在变速箱II轴20上的常啮合被动齿轮33相啮合,带动变速箱II轴20转动,并通过变速箱II轴20的主动齿轮34与安装在变速箱III轴23上的被动齿轮32相啮合,带动变速箱III轴23转动,变速箱III轴23上还安装有IV、VI档齿轮22,II、V档齿轮21,变速箱III轴23上的I、III档主动齿轮24与安装在变速箱IV轴25上的I、III、IV、VI档滑移齿轮26的大齿轮相啮合,带动变速箱IV轴25转动,并通过变速箱IV轴25上的减速小齿轮与安装在变速箱V轴27上的减速大齿轮30相啮合,带动变速箱V轴27转动,又经变速箱V轴27上的小齿轮与差速器28的减速大齿轮啮合,带动差速器28工作,将动力分别传递到变速箱两侧的半轴壳体中差速器28的半轴上,带动半轴转动,可实现I档变速;以此类推,通过变换I、III、IV、VI档滑移齿轮26和II、V倒档滑移齿轮31的啮合位置,即可实现I、II、IV三个前进档速度;当操纵副变速操纵机构16使离合器壳总成II轴3上的双联齿轮5的大齿轮与安装在空心轴合件41前端上的滑移齿轮14的小齿轮啮合时,通过变换I、III、IV、VI档滑移齿轮26和II、V档滑移齿轮31的啮合位置,即可实现III、V、VI三个前进档速度;倒档则是通过操纵副变速操纵机构16使离合器壳总成II轴3上的双联齿轮5的大、小齿轮与安装在空心轴合件41前端上的滑移齿轮14的小、大齿轮依次啮合,同时变速箱II轴20上的倒档主动齿轮35与变速箱IV轴25上的II、V档滑移齿轮31相啮合,即可实现两个倒档速度。另一路传动路线是:动力经离合器壳总成I轴2上的动力输入主动齿轮19与纵传动轴13通过花键连接,传到纵传动轴13,实现纵传动轴13与离合器壳总成I轴2的同步转动,通过操纵后动力输出机构42实现啮合套12与纵传动轴13的后端接合。带动中间轴10转动,通过中间轴10上的后动力输出主动齿轮11与安装在后动力输出轴8上的后动力输出从动齿轮9相啮合,即可带动通过轴承安装在变速箱壳体29上的后动力输出轴8转动,将动力从传动装置的后端输出,后动力输出轴8上可设有动力输出轴盖7,不需要后动力输出时,将动力输出轴盖7安装在后动力输出轴8上,以保证安全。Working transmission route: the shaft 2 of the clutch housing assembly rotates under the drive of the power engine, and drives the shaft 3 of the clutch housing assembly II to rotate through the power input driving gear 19 on it and the intermediate gear 4 meshed with it. Auxiliary
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